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Service Repair Manual
Models
268B SKID STEER LOADER
Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02000757
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
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Illustration 1 g01035206
2. Remove bolts (2). Remove cover (1) and O-ring seal (3) .
Illustration 2 g01035208
3. Mark gear teeth (4) for timing purposes.
Illustration 3 g01035221
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4. Remove bolt (6). Remove fuel injection pump (5) .
Illustration 4 g01035230
5. Remove O-ring seal (7). Remove the bolt and bracket (8). Remove nut (9) from gear (10) .
Illustration 5 g01035232
6. Use Tooling (A) to remove gear (10). Mark housing (11) and fuel injection pump (5) for
installation purposes. Remove bolts (12) and housing (11) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Thu Nov 14 22:53:58 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02000821
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01035265
1. Clean all mating surfaces. Position housing (11) on fuel injection pump (5). Ensure that the
mark is in the proper position. Install bolts (12) .
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Illustration 2 g01035230
2. Install gear (10). Install nut (9). Tighten nut (9) to a torque of 83 to 98 N·m (61 to 72 lb ft).
Install the bolt and bracket (8). Install O-ring seal (7) .
Illustration 3 g01035221
3. Position fuel injection pump (5) and install bolt (6) .
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Illustration 4 g01035208
4. Ensure that timing marks on teeth (4) are in the correct position.
Illustration 5 g01035206
5. Install O-ring seal (3) and cover (1). Install bolts (2) .
6. Check the fuel injection timing. Refer to Testing and Adjusting, "Fuel Injection Timing -
Check - Distributor Pump".
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:54:58 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001252
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7089 Tapered Cap/Plug 1
9U-7090 Tapered Cap/Plug 1
9U-7070 Tapered Cap/Plug 1
9U-7087 Tapered Cap/Plug 4
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01035595
1. Remove bolt (1). Remove bolts (2). Disconnect tube assembly (3) and remove gasket (4) .
Illustration 2 g01035597
2. Remove bolts (9). Disconnect elbow assembly (10) and remove gasket (8). Remove nuts
(6). Remove turbocharger (5) and gasket (7) .
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001310
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g01035597
1. Install gasket (7) and position turbocharger (5). Apply Tooling (A) to nuts (6). Install nuts
(6). Install gasket (8) and connect elbow assembly (10). Install bolts (9) .
Illustration 2 g01035595
2. Install gasket (4) and connect tube assembly (3). Install bolts (2). Install bolt (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:56:56 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02003443
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
A. Remove the turbocharger, if equipped. Refer to Disassembly and Assembly, "Turbocharger
- Remove".
Hot engine components can cause injury from burns. Before
performing maintenance on the engine, allow the engine and the
components to cool.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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Illustration 1 g01036153
1. Remove bolts (1). Remove exhaust manifold (3) and gasket (2) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01036153
1. Install gasket (2) and exhaust manifold (3). Install bolts (1). Tighten the bolts, beginning at
the center of the exhaust manifold and working toward the ends, to the following torque:
Naturally aspirated engines ... 15 to 22 N·m (11 to 16 lb ft)
Turbocharged engines ... 28 to 33 N·m (21 to 24 lb ft)
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End By: Install the turbocharger, if equipped. Refer to Disassembly and Assembly, "Turbocharger
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:57:56 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001104
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7087 Tapered Cap/Plug 1
9U-7089 Tapered Cap/Plug 1
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 1 g01035474
1. Remove bolts (6) and position crankcase breather (8) out of the way. Loosen clamp (7) and
disconnect the hose assembly. Remove bolts (4) and (5). Remove bolts (1). Remove inlet
manifold (2) and gasket (3) .
Illustration 2 g01035495
2. Remove bolt (9) and bracket (10). Remove bolts (11). Remove elbow assembly (12) and
gasket (13) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:58:55 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001241
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01035495
1. Install gasket (13) and elbow assembly (12). Install bolts (11). Install bracket (10) and bolt
(9) .
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Illustration 2 g01035474
2. Install gasket (3) and position inlet manifold (2). Install bolts (1). Install bolts (4) and (5).
Connect the hose assembly and tighten clamp (7). Position crankcase breather (8) and install
bolts (6) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:59:54 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02000605
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6145 Air Connector (1)
1
B
- Rod (M12 X 1.75 by 380 mm) 1
9U-6144 Adapter As 1
6V-8149 Nut 1
5P-8245 Hard Washer 13
C
4C-8134 Seal Remover 1
1U-7600 Slide Hammer Puller Gp 1
D 8S-2263 Spring Tester 1
( 1 )
The 9U-6145 Air Connector is part of the 9U-6274 Compression Test Tool Gp. The 9U-6145 Air Connector can
be ordered separately.
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
B. Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection
Nozzles - Remove".
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NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01035126
1. Install Tooling (A). Install the bolt and bracket (2). Remove bolt (1) .
Note: Maintain air pressure in the cylinder that is being serviced until both of the valve
springs are removed and installed.
Illustration 2 g01035165
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Illustration 3 g01035176
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
2. Install Tooling (B). Use Tooling (B) to compress valve spring (3). Remove cap (4) and
retainers (5) .
3. Release the pressure from Tooling (B) and remove Tooling (B). Remove retainer (6) .
4. If necessary, use Tooling (C) to remove seal (7) .
5. Use Tooling (D) to check the valve spring force. Refer to Specifications, "Cylinder Head
Valves".
6. Repeat Steps 1 through 5 for the removal of the remaining valve springs.
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  • 2. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02000757 Fuel Injection Pump - Remove SMCS - 1251-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2320 Combination Puller 1 Start By: A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston". 1/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g01035206 2. Remove bolts (2). Remove cover (1) and O-ring seal (3) . Illustration 2 g01035208 3. Mark gear teeth (4) for timing purposes. Illustration 3 g01035221 2/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. 4. Remove bolt (6). Remove fuel injection pump (5) . Illustration 4 g01035230 5. Remove O-ring seal (7). Remove the bolt and bracket (8). Remove nut (9) from gear (10) . Illustration 5 g01035232 6. Use Tooling (A) to remove gear (10). Mark housing (11) and fuel injection pump (5) for installation purposes. Remove bolts (12) and housing (11) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 14 22:53:58 UTC+0800 2019 3/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02000821 Fuel Injection Pump - Install SMCS - 1251-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01035265 1. Clean all mating surfaces. Position housing (11) on fuel injection pump (5). Ensure that the mark is in the proper position. Install bolts (12) . 1/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 2 g01035230 2. Install gear (10). Install nut (9). Tighten nut (9) to a torque of 83 to 98 N·m (61 to 72 lb ft). Install the bolt and bracket (8). Install O-ring seal (7) . Illustration 3 g01035221 3. Position fuel injection pump (5) and install bolt (6) . 2/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 4 g01035208 4. Ensure that timing marks on teeth (4) are in the correct position. Illustration 5 g01035206 5. Install O-ring seal (3) and cover (1). Install bolts (2) . 6. Check the fuel injection timing. Refer to Testing and Adjusting, "Fuel Injection Timing - Check - Distributor Pump". End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 14 22:54:58 UTC+0800 2019 3/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02001252 Turbocharger - Remove SMCS - 1052-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty ZZ 9U-7089 Tapered Cap/Plug 1 9U-7090 Tapered Cap/Plug 1 9U-7070 Tapered Cap/Plug 1 9U-7087 Tapered Cap/Plug 4 Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE 1/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01035595 1. Remove bolt (1). Remove bolts (2). Disconnect tube assembly (3) and remove gasket (4) . Illustration 2 g01035597 2. Remove bolts (9). Disconnect elbow assembly (10) and remove gasket (8). Remove nuts (6). Remove turbocharger (5) and gasket (7) . 2/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02001310 Turbocharger - Install SMCS - 1052-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 5P-3931 Anti-Seize Compound - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/2 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 1 g01035597 1. Install gasket (7) and position turbocharger (5). Apply Tooling (A) to nuts (6). Install nuts (6). Install gasket (8) and connect elbow assembly (10). Install bolts (9) . Illustration 2 g01035595 2. Install gasket (4) and connect tube assembly (3). Install bolts (2). Install bolt (1) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 14 22:56:56 UTC+0800 2019 2/2 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02003443 Exhaust Manifold - Remove and Install SMCS - 1059-010 Removal Procedure Start By: A. Remove the turbocharger, if equipped. Refer to Disassembly and Assembly, "Turbocharger - Remove". Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 1 g01036153 1. Remove bolts (1). Remove exhaust manifold (3) and gasket (2) . Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 2 g01036153 1. Install gasket (2) and exhaust manifold (3). Install bolts (1). Tighten the bolts, beginning at the center of the exhaust manifold and working toward the ends, to the following torque: Naturally aspirated engines ... 15 to 22 N·m (11 to 16 lb ft) Turbocharged engines ... 28 to 33 N·m (21 to 24 lb ft) 2/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. End By: Install the turbocharger, if equipped. Refer to Disassembly and Assembly, "Turbocharger - Install". Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 14 22:57:56 UTC+0800 2019 3/3 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02001104 Inlet Manifold - Remove SMCS - 1058-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty ZZ 9U-7087 Tapered Cap/Plug 1 9U-7089 Tapered Cap/Plug 1 Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/2 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 17. Illustration 1 g01035474 1. Remove bolts (6) and position crankcase breather (8) out of the way. Loosen clamp (7) and disconnect the hose assembly. Remove bolts (4) and (5). Remove bolts (1). Remove inlet manifold (2) and gasket (3) . Illustration 2 g01035495 2. Remove bolt (9) and bracket (10). Remove bolts (11). Remove elbow assembly (12) and gasket (13) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 14 22:58:55 UTC+0800 2019 2/2 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02001241 Inlet Manifold - Install SMCS - 1058-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01035495 1. Install gasket (13) and elbow assembly (12). Install bolts (11). Install bracket (10) and bolt (9) . 1/2 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Illustration 2 g01035474 2. Install gasket (3) and position inlet manifold (2). Install bolts (1). Install bolts (4) and (5). Connect the hose assembly and tighten clamp (7). Position crankcase breather (8) and install bolts (6) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Nov 14 22:59:54 UTC+0800 2019 2/2 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 20. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 268B SKID STEER LOADER LBA Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 3044C Industrial Engine and Engines for Caterpillar Built Machines Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010 i02000605 Inlet and Exhaust Valve Springs - Remove and Install SMCS - 1108-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 9U-6145 Air Connector (1) 1 B - Rod (M12 X 1.75 by 380 mm) 1 9U-6144 Adapter As 1 6V-8149 Nut 1 5P-8245 Hard Washer 13 C 4C-8134 Seal Remover 1 1U-7600 Slide Hammer Puller Gp 1 D 8S-2263 Spring Tester 1 ( 1 ) The 9U-6145 Air Connector is part of the 9U-6274 Compression Test Tool Gp. The 9U-6145 Air Connector can be ordered separately. Start By: A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove". B. Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles - Remove". 1/6 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Illustration 1 g01035126 1. Install Tooling (A). Install the bolt and bracket (2). Remove bolt (1) . Note: Maintain air pressure in the cylinder that is being serviced until both of the valve springs are removed and installed. Illustration 2 g01035165 2/6 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. Illustration 3 g01035176 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. NOTICE Ensure that the valve spring is compressed squarely or damage to the valve stem may occur. 2. Install Tooling (B). Use Tooling (B) to compress valve spring (3). Remove cap (4) and retainers (5) . 3. Release the pressure from Tooling (B) and remove Tooling (B). Remove retainer (6) . 4. If necessary, use Tooling (C) to remove seal (7) . 5. Use Tooling (D) to check the valve spring force. Refer to Specifications, "Cylinder Head Valves". 6. Repeat Steps 1 through 5 for the removal of the remaining valve springs. 3/6 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 30... 2019/11/14 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...