The document provides instructions for removing and installing the fuel injection pump, turbocharger, exhaust manifold, and inlet manifold on a Caterpillar 3044C engine. The removal process involves draining fluids, marking components for installation reference, and using specialty tools. Installation requires cleaning surfaces, applying anti-seize compound, ensuring timing marks are aligned, and torquing bolts to the specified values.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02000757
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
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3. Illustration 1 g01035206
2. Remove bolts (2). Remove cover (1) and O-ring seal (3) .
Illustration 2 g01035208
3. Mark gear teeth (4) for timing purposes.
Illustration 3 g01035221
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4. 4. Remove bolt (6). Remove fuel injection pump (5) .
Illustration 4 g01035230
5. Remove O-ring seal (7). Remove the bolt and bracket (8). Remove nut (9) from gear (10) .
Illustration 5 g01035232
6. Use Tooling (A) to remove gear (10). Mark housing (11) and fuel injection pump (5) for
installation purposes. Remove bolts (12) and housing (11) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02000821
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01035265
1. Clean all mating surfaces. Position housing (11) on fuel injection pump (5). Ensure that the
mark is in the proper position. Install bolts (12) .
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6. Illustration 2 g01035230
2. Install gear (10). Install nut (9). Tighten nut (9) to a torque of 83 to 98 N·m (61 to 72 lb ft).
Install the bolt and bracket (8). Install O-ring seal (7) .
Illustration 3 g01035221
3. Position fuel injection pump (5) and install bolt (6) .
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7. Illustration 4 g01035208
4. Ensure that timing marks on teeth (4) are in the correct position.
Illustration 5 g01035206
5. Install O-ring seal (3) and cover (1). Install bolts (2) .
6. Check the fuel injection timing. Refer to Testing and Adjusting, "Fuel Injection Timing -
Check - Distributor Pump".
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001252
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7089 Tapered Cap/Plug 1
9U-7090 Tapered Cap/Plug 1
9U-7070 Tapered Cap/Plug 1
9U-7087 Tapered Cap/Plug 4
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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9. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01035595
1. Remove bolt (1). Remove bolts (2). Disconnect tube assembly (3) and remove gasket (4) .
Illustration 2 g01035597
2. Remove bolts (9). Disconnect elbow assembly (10) and remove gasket (8). Remove nuts
(6). Remove turbocharger (5) and gasket (7) .
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10. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001310
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01035597
1. Install gasket (7) and position turbocharger (5). Apply Tooling (A) to nuts (6). Install nuts
(6). Install gasket (8) and connect elbow assembly (10). Install bolts (9) .
Illustration 2 g01035595
2. Install gasket (4) and connect tube assembly (3). Install bolts (2). Install bolt (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:56:56 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02003443
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
A. Remove the turbocharger, if equipped. Refer to Disassembly and Assembly, "Turbocharger
- Remove".
Hot engine components can cause injury from burns. Before
performing maintenance on the engine, allow the engine and the
components to cool.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g01036153
1. Remove bolts (1). Remove exhaust manifold (3) and gasket (2) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01036153
1. Install gasket (2) and exhaust manifold (3). Install bolts (1). Tighten the bolts, beginning at
the center of the exhaust manifold and working toward the ends, to the following torque:
Naturally aspirated engines ... 15 to 22 N·m (11 to 16 lb ft)
Turbocharged engines ... 28 to 33 N·m (21 to 24 lb ft)
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14. End By: Install the turbocharger, if equipped. Refer to Disassembly and Assembly, "Turbocharger
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Thu Nov 14 22:57:56 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001104
Inlet Manifold - Remove
SMCS - 1058-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7087 Tapered Cap/Plug 1
9U-7089 Tapered Cap/Plug 1
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Illustration 1 g01035474
1. Remove bolts (6) and position crankcase breather (8) out of the way. Loosen clamp (7) and
disconnect the hose assembly. Remove bolts (4) and (5). Remove bolts (1). Remove inlet
manifold (2) and gasket (3) .
Illustration 2 g01035495
2. Remove bolt (9) and bracket (10). Remove bolts (11). Remove elbow assembly (12) and
gasket (13) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:58:55 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02001241
Inlet Manifold - Install
SMCS - 1058-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01035495
1. Install gasket (13) and elbow assembly (12). Install bolts (11). Install bracket (10) and bolt
(9) .
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19. Illustration 2 g01035474
2. Install gasket (3) and position inlet manifold (2). Install bolts (1). Install bolts (4) and (5).
Connect the hose assembly and tighten clamp (7). Position crankcase breather (8) and install
bolts (6) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 14 22:59:54 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 268B SKID STEER LOADER LBA
Configuration: 248B 268B SKID STEER LOADER LBA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
3044C Industrial Engine and Engines for Caterpillar Built Machines
Media Number -RENR7582-07 Publication Date -01/01/2010 Date Updated -26/02/2010
i02000605
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6145 Air Connector (1)
1
B
- Rod (M12 X 1.75 by 380 mm) 1
9U-6144 Adapter As 1
6V-8149 Nut 1
5P-8245 Hard Washer 13
C
4C-8134 Seal Remover 1
1U-7600 Slide Hammer Puller Gp 1
D 8S-2263 Spring Tester 1
( 1 )
The 9U-6145 Air Connector is part of the 9U-6274 Compression Test Tool Gp. The 9U-6145 Air Connector can
be ordered separately.
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
B. Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection
Nozzles - Remove".
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21. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01035126
1. Install Tooling (A). Install the bolt and bracket (2). Remove bolt (1) .
Note: Maintain air pressure in the cylinder that is being serviced until both of the valve
springs are removed and installed.
Illustration 2 g01035165
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22. Illustration 3 g01035176
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
2. Install Tooling (B). Use Tooling (B) to compress valve spring (3). Remove cap (4) and
retainers (5) .
3. Release the pressure from Tooling (B) and remove Tooling (B). Remove retainer (6) .
4. If necessary, use Tooling (C) to remove seal (7) .
5. Use Tooling (D) to check the valve spring force. Refer to Specifications, "Cylinder Head
Valves".
6. Repeat Steps 1 through 5 for the removal of the remaining valve springs.
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