This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal process involves using chocks to secure the vehicle, then removing mounting pins and hoses from both ends of the cylinder. For installation, the cylinder is positioned back into the mounts and mounting pins, hoses, and seals are reinstalled. Cleanliness is important during disassembly and assembly to prevent contamination. Torque specifications and tools required are also provided.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal procedure involves using tools to chock the wheels, remove mounting pins and bolts, and disconnect hydraulic lines. The installation procedure lists cleaning and inspecting parts, attaching lifting devices, and reversing the removal steps to mount the cylinder using new seals and bolts, reconnecting hydraulic lines, and testing operation. Safety warnings are provided regarding relieving hydraulic pressure before disassembly.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal procedure involves using tools to chock the wheels, remove mounting pins and bolts, and disconnect hydraulic lines. The installation procedure lists cleaning and inspecting parts, attaching lifting devices, and reversing the removal steps to mount the cylinder using new seals and bolts, reconnecting hydraulic lines, and testing operation. Safety warnings are provided regarding relieving pressure before disassembly and containing hydraulic fluids.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal process involves using tools to remove pins and brackets connecting the cylinder to the frame. Pressure must be relieved before disassembly. Installation requires cleaning, lubricating, and replacing any worn parts before reattaching the cylinder using the pins and brackets. Proper torque values must be applied to fasteners.
The document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. It describes using tools like air/hydraulic jacks, lever pullers, and bolts to remove components like brackets, collars, and washers from the suspension frame. It then gives the reverse steps for installing these components, ensuring proper torque of bolts and use of grease. Safety precautions are provided to relieve pressure before working on cylinders and to use lifting equipment properly due to component weights of around 250 kg.
This document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. The removal process involves disconnecting brackets and bolts to separate the frame from the axle and tapered pin. Tools are used to support and lift the heavy frame. Installation is the reverse process, requiring careful positioning and torquing of components. Safety precautions are provided given the weight of parts and pressurized hydraulic components.
This document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. The removal process involves disconnecting brackets and bolts to separate the frame from the axle and tapered pin. Tools are used to support and lift the heavy frame. Installation is the reverse process, requiring careful positioning and torquing of components. Safety precautions are provided given the weight of parts and pressurized hydraulic components.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...shudun96087
This document provides assembly instructions for a final drive on an excavator. It lists required tools and parts. The instructions describe installing bearings in the main housing using a press and determining the correct shim thickness to preload the bearings. It also describes installing duo-cone seals in the main housing and motor housing using a special tool. Cleanliness is emphasized throughout assembly.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...qme229722
This document provides assembly instructions for a final drive on an excavator. It lists the required tools and parts. The instructions describe how to install bearings and seals into housings using presses and special tools. Shims are used to preload the bearings and are sized based on measurements taken with micrometers. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal procedure involves using tools to chock the wheels, remove mounting pins and bolts, and disconnect hydraulic lines. The installation procedure lists cleaning and inspecting parts, attaching lifting devices, and reversing the removal steps to mount the cylinder using new seals and bolts, reconnecting hydraulic lines, and testing operation. Safety warnings are provided regarding relieving hydraulic pressure before disassembly.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal procedure involves using tools to chock the wheels, remove mounting pins and bolts, and disconnect hydraulic lines. The installation procedure lists cleaning and inspecting parts, attaching lifting devices, and reversing the removal steps to mount the cylinder using new seals and bolts, reconnecting hydraulic lines, and testing operation. Safety warnings are provided regarding relieving pressure before disassembly and containing hydraulic fluids.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal process involves using tools to remove pins and brackets connecting the cylinder to the frame. Pressure must be relieved before disassembly. Installation requires cleaning, lubricating, and replacing any worn parts before reattaching the cylinder using the pins and brackets. Proper torque values must be applied to fasteners.
The document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. It describes using tools like air/hydraulic jacks, lever pullers, and bolts to remove components like brackets, collars, and washers from the suspension frame. It then gives the reverse steps for installing these components, ensuring proper torque of bolts and use of grease. Safety precautions are provided to relieve pressure before working on cylinders and to use lifting equipment properly due to component weights of around 250 kg.
This document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. The removal process involves disconnecting brackets and bolts to separate the frame from the axle and tapered pin. Tools are used to support and lift the heavy frame. Installation is the reverse process, requiring careful positioning and torquing of components. Safety precautions are provided given the weight of parts and pressurized hydraulic components.
This document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. The removal process involves disconnecting brackets and bolts to separate the frame from the axle and tapered pin. Tools are used to support and lift the heavy frame. Installation is the reverse process, requiring careful positioning and torquing of components. Safety precautions are provided given the weight of parts and pressurized hydraulic components.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...shudun96087
This document provides assembly instructions for a final drive on an excavator. It lists required tools and parts. The instructions describe installing bearings in the main housing using a press and determining the correct shim thickness to preload the bearings. It also describes installing duo-cone seals in the main housing and motor housing using a special tool. Cleanliness is emphasized throughout assembly.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...qme229722
This document provides assembly instructions for a final drive on an excavator. It lists the required tools and parts. The instructions describe how to install bearings and seals into housings using presses and special tools. Shims are used to preload the bearings and are sized based on measurements taken with micrometers. Cleanliness is emphasized throughout the assembly process.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals. Tools are listed that are required for the disassembly procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It outlines 32 steps to disassemble the various components of the torque converter including the housing, gears, shafts, bearings, and other parts. It then outlines 29 steps for assembling the torque converter components back together in reverse order. Required tools are listed for specific disassembly and assembly steps. Safety notices are provided to contain fluids and properly dispose of them.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals. Tools are listed that are required for the disassembly procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It outlines 32 steps to disassemble the various components of the torque converter including the housing, gears, shafts, bearings, and other parts. It then outlines 29 steps for assembling the torque converter components back together in reverse order. Required tools are listed for specific disassembly and assembly steps. Safety notices are provided to contain fluids and properly dispose of them.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK 3T7
Configuration: 740EJ Articulated Truck 3T700001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
740 GC, 740 Ejector, 745 Articulated Truck Machine System
Media Number -M0082510-04 Publication Date -01/09/2015 Date Updated -23/08/2018
i07493571
Steering Cylinder - Remove and Install
SMCS - 4303-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A
8S-7620 Base 1
8S-7650 Cylinder 1
350-7768 Electric Hydraulic Pump Gp 115V 1
350-7769 Electric Hydraulic Pump Gp 230V 1
B
1U-7552 Hydraulic Cylinder 1
350-7768 Electric Hydraulic Pump Gp 115V 1
350-7769 Electric Hydraulic Pump Gp 230V 1
C 9X-8257 Washer 2
D 155-3597 Wheel Chock 4
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
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3. Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
At operating temperature, the hydraulic tank is hot and under pressure.
Hot oil and components can cause personal injury. Do not allow hot oil
or components to contact skin.
Remove the filler cap only when the engine is stopped, and the filler cap
is cool enough to touch with your bare hand. Remove the filler cap
slowly in order to relieve pressure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Use Tooling (D) to chock the front and rear of the machine.
Illustration 1 g03871100
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4. 2. If necessary, disconnect grease hose assembly (2). Remove bolt (3) and the washer. Set the
grease line bracket to the side. Remove washer (4).
Illustration 2 g03871299
3. Place Tooling (C) on the top of washer (4). Install bolt (3), the washer, and washer (4) back
into the rod end of steering cylinder (1).
Illustration 3 g01094620
4. Use Tooling (A) to exert a force onto pin (6). Strike mounting bracket (5) for steering cylinder
(1) to help release pin (6).
Illustration 4 g03871303
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5. 5. Remove bolt (3), the washer, and washer (4) and Tooling (C) from pin (6) at the rod end of
steering cylinder (1). If necessary, install the bolt and Tooling (C) back into the pin and use
Tooling (A) to fully remove the pin from the machine.
Illustration 5 g00853402
6. Use a suitable prybar to remove the steering cylinder from the mounting bracket at the rod end
of steering cylinder (1). Carefully swing the rod end of the steering cylinder away from the
machine.
7. Remove two face seals (7) and two O-ring seals (8) from both sides of the eye. Attach a
suitable lifting device to steering cylinder (1). The weight of steering cylinder (1) is
approximately 85 kg (187 lb).
Illustration 6 g03871158
8. Disconnect hose assemblies (9) and (10) from the head end of steering cylinder (1). Disconnect
grease hose assembly (11) from the head end of the steering cylinder.
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6. Illustration 7 g00853776
9. Remove bolt (13), washer (14), and washer (12) from the pin at the head end of steering
cylinder (1).
Illustration 8 g01094628
10. Place Tooling (C) on the top of washer (12). Install bolt (13), washer (14), washer (12), and
Tooling (C) back into the pin at the head end of the steering cylinder.
Illustration 9 g00853782
11. Use Tooling (B) to exert a force onto the pin in the head end of steering cylinder (1). Strike the
mounting bracket for the steering cylinder to help release the pin.
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7. Note: Place a suitable wedge between Tooling (B) and the A-frame to align Tooling (B) with
the pin.
12. Remove bolt (13), washer (14), washer (12), and Tooling (C) from the pin at the head end of
steering cylinder (1). If necessary, install the bolt and Tooling (C) back into the pin and use
Tooling (B) to fully remove the pin from the machine.
Illustration 10 g00853790
Illustration 11 g01094628
13. Remove pin (15) from the head end of steering cylinder (1). Remove Tooling (B) from the
machine. Remove bolt (13), washer (14), washer (12), washers (5), and Tooling (C) from the
head end of the steering cylinder.
Illustration 12 g00853792
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8. 14. Use a suitable lifting device to carefully move steering cylinder (1) away from the machine.
Remove two face seals (16) and two O-ring seals (17) from both sides of the head end of the
steering cylinder. Place the steering cylinder on suitable cribbing.
Disassembly and Assembly Information
Table 2
Required Tools
Tool Part Number Part Description Qty
E 195-4609 Seal Pick 1
F - LOCTITE 648 -
G
FT-2802 Puller Plate 1
9U-6833 Nut 1
4C-9633 Puller Stud 1
6V-3160 Double Acting Cylinder 1
350-7768 Electric Hydraulic Pump Gp 115V 1
350-7769 Electric Hydraulic Pump Gp 230V 1
H 127-4904 Repair Stand 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of
the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly
procedures on a clean work surface. Keep components covered and protected at all times.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn
or damaged, use new parts for replacement.
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9. Illustration 13 g03871179
(1) Use Tooling (G) to remove the bearing and install the bearing.
(2) Tighten the bolt to a torque of 300 ± 30 N·m (221 ± 22 lb ft). Tighten the bolt again an additional
60° ± 5°. Replace a bolt that has been loosened or removed with a new bolt. Install the bolt with
threads that are clean and free of lubricant.
(3) Tighten the locknut to a torque of 8 ± 1.5 N·m (71 ± 13 lb in).
(4) Torque for head ... 600 ± 130 N·m (440 ± 100 lb ft)
(5) Use Tooling (G) to remove the bearing and install the bearing.
(6) Lubricate sealing lips with a thin covering of the lubricant that is being sealed.
(7) Apply Tooling (F) to the seal groove prior to assembling the wiper seal. Lubricate sealing lips
with a thin covering of the lubricant that is being sealed.
Installation Procedure
1. Ensure that Tooling (D) is installed to the front and rear of the machine.
2. Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar parts
for replacement.
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10. Illustration 14 g00853792
3. Attach a suitable lifting device to steering cylinder (1). The weight of steering cylinder (1) is
approximately 85 kg (187 lb).
4. Use the suitable lifting device to carefully position steering cylinder (1). Install two face seals
(16) and two O-ring seals (17) into both sides of the head end of steering cylinder (1). Position
the head end of steering cylinder (1) into the mounting bracket on the front frame.
Illustration 15 g00853790
Illustration 16 g00853776
5. Install pin (15) into the head end of steering cylinder (1). Install bolt (13), washer (14), and
washer (12) into the pin at the head end of the steering cylinder.
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11. 6. Strike the head of pin (15) with a suitable mallet. Continue to strike the pin and tighten the bolt
until the torque is maintained.
Illustration 17 g03871158
7. Connect hoses (9) and (10) to the head end of steering cylinder (1). Connect grease hose
assembly (11) to the head end of the steering cylinder.
8. Connect grease hose assembly (9) and hose assembly (10) to the head end of steering cylinder
(1). Connect hose assembly (11) from the rod end of steering cylinder (1).
Illustration 18 g00853402
9. Carefully swing the rod end of steering cylinder (1) to the machine. Install two face seals (7)
and two O-ring seals (8) into both sides of the eye. Install the rod end of the steering cylinder
into the mounting bracket on the hitch. Remove the nylon lifting sling and the hoist from the
steering cylinder.
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12. Illustration 19 g00853801
Illustration 20 g03871100
10. Install pin (6) into the rod end of steering cylinder (1). If necessary, position the grease hose
assembly bracket. Install bolt (3) and the washer, and (4), into the pin at the rod end of the
steering cylinder.
11. Tighten bolt (3). Strike the head of pin (6) with a suitable mallet. Tighten bolt (3). Continue to
strike the pin and tighten the bolt until the torque is maintained.
12. If necessary, connect grease hose assembly (2).
13. Remove Tooling (D) from the front and rear of the machine.
14. Reset the front suspension. Refer to Operation and Maintenance Manual, "Suspension System -
Check / Adjust".
15. Lubricate the steering cylinder bearings. Refer to Operation and Maintenance Manual,
"Steering Cylinder Bearings - Lubricate".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 10:47:34 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK 3T7
Configuration: 740EJ Articulated Truck 3T700001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
740 GC, 740 Ejector, 745 Articulated Truck Machine System
Media Number -M0082510-04 Publication Date -01/09/2015 Date Updated -23/08/2018
i06249734
Control Valve (Hoist) - Remove and Install
SMCS - 5051-010; 5136-010
Removal Procedure
Start By:
a. Install the steering frame lock.
b. Tilt the Cab.
c. Remove the left side wheel.
d. Remove the left side fender.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
At operating temperature, the hydraulic tank is hot and under pressure.
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14. Hot oil and components can cause personal injury. Do not allow hot oil
or components to contact skin.
Remove the filler cap only when the engine is stopped, and the filler cap
is cool enough to touch with your bare hand. Remove the filler cap
slowly in order to relieve pressure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03708238
1. Remove tube assembly (1). Disconnect hose assembly (2). Disconnect tube assemblies (3)
and reposition.
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15. Illustration 2 g03708239
2. Disconnect hose assembly (4) and tube assembly (5). Disconnect harness assemblies (6) and
(8). Disconnect tube assembly (7).
Illustration 3 g03708240
3. Remove bolts (9) and hoist control valve (10). Use two people to remove hoist control valve
(10). The weight of hoist control valve is approximately 34 kg (75 lb).
Installation Procedure
1. Install hoist control valve (10) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 10:48:30 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK 3T7
Configuration: 740EJ Articulated Truck 3T700001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
740 GC, 740 Ejector, 745 Articulated Truck Machine System
Media Number -M0082510-04 Publication Date -01/09/2015 Date Updated -23/08/2018
i06283417
Gear Pump (Brake Cooling) - Remove and Install
SMCS - 5073-010-BRK
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the transmission. Refer to the Operations and Maintenance Manual, "Torque
Converter, Transmission, and Transfer Gear Oil - Change" for the correct draining and
filling procedure.
2. Tilt the cab. Refer to the Operations and Maintenance Manual, "Cab - Tilt" for the correct
procedure.
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17. Illustration 1 g03867825
Right side of transmission
3. Disconnect hose assembly (2). Disconnect tube assembly (4) under gear pump (3).
4. Remove bolts (1) and the washers.
5. Remove gear pump (brake cooling) (3) and the O-ring seal.
Installation Procedure
1. Install gear pump (brake cooling) (3) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 10:49:26 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK 3T7
Configuration: 740EJ Articulated Truck 3T700001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
740 GC, 740 Ejector, 745 Articulated Truck Machine System
Media Number -M0082510-04 Publication Date -01/09/2015 Date Updated -23/08/2018
i06283402
Gear Pump (Brake Cooling) - Disassemble
SMCS - 5073-015-BRK
Disassembly Procedure
Start By:
a. Remove the brake cooling pump.
Illustration 1 g03884233
1. Remove relief valve (1) from body assembly (2).
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19. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
20. Illustration 2 g03884264
Illustration 3 g03884265
2. Remove bolts (3), washers (5), and seal washers (6) from body assembly (2).
3. Remove adapter (4) from body assembly (2).
Illustration 4 g03884296
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21. Illustration 5 g03884298
4. Remove lip seal (7), retaining ring (8), and lip seal (9) from adapter (4).
5. Remove plug (10) from adapter (4).
Illustration 6 g03884303
6. Remove O-ring seal (12) and dowels (13) from adapter (4).
7. Remove bearings (11).
Illustration 7 g03884359
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