This document provides instructions for removing and installing the front suspension frame on a 740 Ejector Articulated Truck. The removal process involves disconnecting brackets and bolts to separate the frame from the axle and tapered pin. Tools are used to support and lift the heavy frame. Installation is the reverse process, requiring careful positioning and torquing of components. Safety precautions are provided given the weight of parts and pressurized hydraulic components.
This document provides assembly instructions for a rear differential in 3 steps or less:
1. Determine the correct shim thickness for the inner pinion bearing using a series of measurement calculations.
2. Adjust the rolling torque of the pinion shaft by changing the shim thickness until it measures within specifications.
3. Assemble the remaining differential components like the ring gear, case halves, and differential gears.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a 345D L Excavator powered by a C13 engine, including:
1. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings, and covers.
2. Detailed installation instructions are also provided, including proper tooling, torque specifications, and ensuring correct dimensions and alignments of components.
3. Removal and installation of the flywheel and rear crankshaft seal are also described following similar procedures.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a 345D L Excavator with a C13 engine. The removal procedure includes using various tools to remove bolts, seals, gears, bushings, and bearings. The installation procedure provides instructions on cleaning, inspecting, applying threadlock, and installing components while ensuring proper dimensions and alignments are met. Torque specifications and notes are provided throughout.
Caterpillar cat 330 d l hydraulic excavator (prefix gge) service repair manua...jfdskekdmme
This document provides assembly instructions for excavator final drive models 330D L, 330D N, and 330D LN in 3 sentences:
The instructions list 59 steps and required tools to assemble the final drive components, including installing bearings and seals, assembling carrier assemblies, and testing the final seal. Cleanliness is important during assembly and O-rings, gaskets, and seals should always be replaced with new parts. Dimensions and torque specifications are provided to ensure proper assembly and installation of the final drive.
Caterpillar cat 330 d fm excavator (prefix h3k) service repair manual (h3k000...jfdskekdmme
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
This document provides assembly instructions for a rear differential in 3 steps or less:
1. Determine the correct shim thickness for the inner pinion bearing using a series of measurement calculations.
2. Adjust the rolling torque of the pinion shaft by changing the shim thickness until it measures within specifications.
3. Assemble the remaining differential components like the ring gear, case halves, and differential gears.
Caterpillar cat 345 d l excavator (prefix byc) service repair manual (byc0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a 345D L Excavator powered by a C13 engine, including:
1. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings, and covers.
2. Detailed installation instructions are also provided, including proper tooling, torque specifications, and ensuring correct dimensions and alignments of components.
3. Removal and installation of the flywheel and rear crankshaft seal are also described following similar procedures.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fujsjefjwerkskemm
This document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M318D wheeled excavator. The disassembly procedure involves removing 23 separate parts including carrier housings, planetary gears, thrust washers, retaining rings, and brake discs. The assembly procedure instructs installing these 23 parts in reverse order and includes steps to measure clearances and end play to ensure proper assembly. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque multipliers.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a 345D L Excavator with a C13 engine. The removal procedure includes using various tools to remove bolts, seals, gears, bushings, and bearings. The installation procedure provides instructions on cleaning, inspecting, applying threadlock, and installing components while ensuring proper dimensions and alignments are met. Torque specifications and notes are provided throughout.
Caterpillar cat 330 d l hydraulic excavator (prefix gge) service repair manua...jfdskekdmme
This document provides assembly instructions for excavator final drive models 330D L, 330D N, and 330D LN in 3 sentences:
The instructions list 59 steps and required tools to assemble the final drive components, including installing bearings and seals, assembling carrier assemblies, and testing the final seal. Cleanliness is important during assembly and O-rings, gaskets, and seals should always be replaced with new parts. Dimensions and torque specifications are provided to ensure proper assembly and installation of the final drive.
Caterpillar cat 330 d fm excavator (prefix h3k) service repair manual (h3k000...jfdskekdmme
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
This document provides disassembly and assembly procedures for the steer axle hub of 416D Backhoe Loaders. It outlines 19 steps for disassembly that include removing bolts, gears, seals, bearings and other components using various tools. The 20 steps for assembly include pressing in seals and bearings, installing gears and shafts, and adjusting shims to achieve the correct rolling resistance. Proper safety procedures and required tools are also outlined.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 424 d backhoe loader (prefix bgp) service repair manual (bgp0...fjjsefkskemmm
This document provides instructions for disassembling and assembling the front drive and steering axle of a Caterpillar 424D backhoe loader. The disassembly process involves removing components like the carrier gear, hub, seals, bearings and kingpins. The assembly process describes installing these components in reverse order and adjusting shims to achieve the correct rolling resistance. Required tools are listed.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 319 d l excavator (prefix zca) service repair manual (zca0000...fjkskedmme
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 37 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important throughout the process. The completed final drive and sprocket assembly weighs approximately 310 kg.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat 328 d lcr excavator (prefix rmx) service repair manual (rmx00...fjsekdmmeed
This document provides instructions for disassembling and assembling the swing drive of a 328D LCR excavator. It describes in detail how to disassemble the various components of the swing drive including removing the carrier assembly, planetary gears, ring gear, and pinion shaft. It then describes the assembly process for these components in reverse order, providing illustrations and notes on cleaning, lubricating, and installing components like bearings, seals, and retaining rings. The overall process involves using various tools to carefully remove and reinstall over 15 main components of the swing drive.
This document provides instructions for assembling a torque converter for a 730 Articulated Truck. It lists 43 steps to assemble the various components of the torque converter in the correct order. Safety precautions are provided at the beginning regarding lifting heavy components and containing fluids. Diagrams illustrate each step. The summary ends by stating to connect the assembled torque converter housing to the planetary transmission.
This document provides instructions for removing and installing components related to the rear gear group and crankshaft rear seal of a Caterpillar C13 engine. The removal procedure includes 11 steps to remove the rear gear group components. The installation procedure includes 12 steps and notes to ensure proper installation of components like applying threadlocker and checking clearances. Tools required are also listed.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 730 articulated truck (prefix b1 m) service repair manual (b1...ufjjskefksmem
This document provides disassembly instructions for a 730 articulated truck torque converter. It describes 44 steps to fully disassemble the torque converter and its components. These include removing the retarder, separator plate, seals, bearings, gears, housings, friction discs, and pistons. Identification marks should be made on parts during disassembly for reassembly purposes. Care is required to contain fluids and keep parts clean from contaminants.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal procedure involves using tools to chock the wheels, remove mounting pins and bolts, and disconnect hydraulic lines. The installation procedure lists cleaning and inspecting parts, attaching lifting devices, and reversing the removal steps to mount the cylinder using new seals and bolts, reconnecting hydraulic lines, and testing operation. Safety warnings are provided regarding relieving hydraulic pressure before disassembly.
The document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. Key steps in removal include using jacks and blocks to support the front axle and suspension frame, removing bolts and brackets to separate the frame from the axle, and using pullers to remove the spherical bearing from the frame. Installation involves reversing these steps, including pressing the bearing into the frame and tightening bolts to the specified torques to attach the frame to the axle. Safety precautions are provided to prevent injury when working under heavy components.
- The document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck.
- To remove the frame, disconnect brackets and grease lines, remove bolts connecting the frame to the axle, and use jacks and stands to lift the 248 kg frame away from the vehicle.
- Reinstallation requires cleaning surfaces, using pullers and jacks to maneuver the frame back into place, reconnecting brackets and lines, and tightening bolts to the specified torques.
- The document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck.
- To remove the frame, disconnect brackets and grease lines, remove bolts connecting the frame to the axle, and use jacks and stands to lift the 248 kg frame away from the vehicle.
- Reinstallation requires cleaning surfaces, installing bearings using pullers, and reconnecting the frame using bolts, washers, collars and torque specifications while supporting the weight.
The document provides instructions for removing and installing the front suspension frame of a 745 Articulated Truck. The removal procedure involves using tools to support the front suspension frame, remove brackets and bolts connecting the frame to the axle, and pulling the frame from its tapered mounting pin using pullers. The installation procedure gives opposing instructions, providing details on cleaning surfaces, installing bearings and seals, and securing the frame with brackets and bolts while using lifting devices due to the frame's weight. Proper lifting, blocking, and relieving pressures are emphasized for safety.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
The document provides instructions for removing and installing the front suspension frame of a 745 Articulated Truck. The removal procedure involves using tools to support the front suspension frame, remove brackets and bolts connecting the frame to the axle, and pulling the frame from its tapered mounting pin using pullers. The installation procedure gives opposing instructions, providing details on cleaning surfaces, installing bearings and seals, and securing the frame with brackets and bolts while using lifting devices and torque specifications. Personal safety warnings are also provided regarding the heavy weight of components and need for blocking during work.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
This document provides disassembly and assembly procedures for the steer axle hub of 416D Backhoe Loaders. It outlines 19 steps for disassembly that include removing bolts, gears, seals, bearings and other components using various tools. The 20 steps for assembly include pressing in seals and bearings, installing gears and shafts, and adjusting shims to achieve the correct rolling resistance. Proper safety procedures and required tools are also outlined.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 424 d backhoe loader (prefix bgp) service repair manual (bgp0...fjjsefkskemmm
This document provides instructions for disassembling and assembling the front drive and steering axle of a Caterpillar 424D backhoe loader. The disassembly process involves removing components like the carrier gear, hub, seals, bearings and kingpins. The assembly process describes installing these components in reverse order and adjusting shims to achieve the correct rolling resistance. Required tools are listed.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 319 d l excavator (prefix zca) service repair manual (zca0000...fjkskedmme
This document provides assembly instructions for a final drive on an excavator model 319D L. It involves 37 steps including installing bearings, seals, gears, and other components into housings and covers. Precise measurements and torque specifications are required. Cleanliness is important throughout the process. The completed final drive and sprocket assembly weighs approximately 310 kg.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat 328 d lcr excavator (prefix rmx) service repair manual (rmx00...fjsekdmmeed
This document provides instructions for disassembling and assembling the swing drive of a 328D LCR excavator. It describes in detail how to disassemble the various components of the swing drive including removing the carrier assembly, planetary gears, ring gear, and pinion shaft. It then describes the assembly process for these components in reverse order, providing illustrations and notes on cleaning, lubricating, and installing components like bearings, seals, and retaining rings. The overall process involves using various tools to carefully remove and reinstall over 15 main components of the swing drive.
This document provides instructions for assembling a torque converter for a 730 Articulated Truck. It lists 43 steps to assemble the various components of the torque converter in the correct order. Safety precautions are provided at the beginning regarding lifting heavy components and containing fluids. Diagrams illustrate each step. The summary ends by stating to connect the assembled torque converter housing to the planetary transmission.
This document provides instructions for removing and installing components related to the rear gear group and crankshaft rear seal of a Caterpillar C13 engine. The removal procedure includes 11 steps to remove the rear gear group components. The installation procedure includes 12 steps and notes to ensure proper installation of components like applying threadlocker and checking clearances. Tools required are also listed.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 730 articulated truck (prefix b1 m) service repair manual (b1...ufjjskefksmem
This document provides disassembly instructions for a 730 articulated truck torque converter. It describes 44 steps to fully disassemble the torque converter and its components. These include removing the retarder, separator plate, seals, bearings, gears, housings, friction discs, and pistons. Identification marks should be made on parts during disassembly for reassembly purposes. Care is required to contain fluids and keep parts clean from contaminants.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal procedure involves using tools to chock the wheels, remove mounting pins and bolts, and disconnect hydraulic lines. The installation procedure lists cleaning and inspecting parts, attaching lifting devices, and reversing the removal steps to mount the cylinder using new seals and bolts, reconnecting hydraulic lines, and testing operation. Safety warnings are provided regarding relieving hydraulic pressure before disassembly.
The document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. Key steps in removal include using jacks and blocks to support the front axle and suspension frame, removing bolts and brackets to separate the frame from the axle, and using pullers to remove the spherical bearing from the frame. Installation involves reversing these steps, including pressing the bearing into the frame and tightening bolts to the specified torques to attach the frame to the axle. Safety precautions are provided to prevent injury when working under heavy components.
- The document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck.
- To remove the frame, disconnect brackets and grease lines, remove bolts connecting the frame to the axle, and use jacks and stands to lift the 248 kg frame away from the vehicle.
- Reinstallation requires cleaning surfaces, using pullers and jacks to maneuver the frame back into place, reconnecting brackets and lines, and tightening bolts to the specified torques.
- The document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck.
- To remove the frame, disconnect brackets and grease lines, remove bolts connecting the frame to the axle, and use jacks and stands to lift the 248 kg frame away from the vehicle.
- Reinstallation requires cleaning surfaces, installing bearings using pullers, and reconnecting the frame using bolts, washers, collars and torque specifications while supporting the weight.
The document provides instructions for removing and installing the front suspension frame of a 745 Articulated Truck. The removal procedure involves using tools to support the front suspension frame, remove brackets and bolts connecting the frame to the axle, and pulling the frame from its tapered mounting pin using pullers. The installation procedure gives opposing instructions, providing details on cleaning surfaces, installing bearings and seals, and securing the frame with brackets and bolts while using lifting devices due to the frame's weight. Proper lifting, blocking, and relieving pressures are emphasized for safety.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
The document provides instructions for removing and installing the front suspension frame of a 745 Articulated Truck. The removal procedure involves using tools to support the front suspension frame, remove brackets and bolts connecting the frame to the axle, and pulling the frame from its tapered mounting pin using pullers. The installation procedure gives opposing instructions, providing details on cleaning surfaces, installing bearings and seals, and securing the frame with brackets and bolts while using lifting devices and torque specifications. Personal safety warnings are also provided regarding the heavy weight of components and need for blocking during work.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
The document provides instructions for removing and installing the front suspension frame of a 745 Articulated Truck. The removal procedure involves using tools to support the front suspension frame, remove brackets and bolts connecting the frame to the axle, and pulling the frame from the vehicle. The installation procedure gives opposing instructions, providing details on installing the spherical bearing, sealing components, brackets, and reattaching the frame to the axle. Safety precautions are provided regarding the heavy weight of parts and need to relieve hydraulic pressure before disassembly.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal process involves using chocks to secure the vehicle, then removing mounting pins and hoses from both ends of the cylinder. For installation, the cylinder is positioned back into the mounts and mounting pins, hoses, and seals are reinstalled. Cleanliness is important during disassembly and assembly to prevent contamination. Torque specifications and tools required are also provided.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal process involves using chocks to secure the vehicle, then removing mounting pins and hoses from both ends of the cylinder. For installation, the cylinder is positioned back into the mounts and mounting pins, hoses, and seals are reinstalled. Cleanliness is important during disassembly and assembly to prevent contamination. Torque specifications and tools required are also provided.
This document provides instructions for removing and installing a steering cylinder on a 740 Ejector Articulated Truck. The removal process involves using chocks to secure the vehicle, then removing mounting pins and hoses from both ends of the cylinder. For installation, the cylinder is positioned back into the mounts and mounting pins, hoses, and seals are reinstalled. Cleanliness is important during disassembly and assembly to prevent contamination. Torque specifications and tools required are also provided.
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2. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK 3F7
Configuration: 740 EJ Articulated Truck 3F700001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
740 GC, 740 Ejector, 745 Articulated Truck Machine System
Media Number -M0082510-04 Publication Date -01/09/2015 Date Updated -23/08/2018
i06262669
Front Suspension Frame - Remove and Install
SMCS - 7050-010-FR; 7200-010-FR
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
334-8414 Plate Assembly 1
5P-5264 Bolt1 1/2 in - 12 UNF 1
B
1P-2322 Combination Puller 1
5P-7377 Step Plate 1
C 1U-9745 Air/Hydraulic Jack Gp 2
D 386-6031 Lever Puller Hoist 2
Start By:
a. Remove the stabilizer rod for the front axle.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
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3. Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Illustration 1 g01327594
1. Disconnect grease hose assembly (1). Remove clip (2).
Illustration 2 g01327597
2. Remove bolts (3) in order to disconnect bracket (4). Repeat this Step for the opposite side.
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4. Illustration 3 g01327566
Typical example
3. Position suitable blocking under the front axle.
4. Use Tooling (C) and Tooling (D) in order to support front suspension frame (5) on both
sides. The weight of front suspension frame (5) is approximately 248 kg (545 lb).
Illustration 4 g01327625
Illustration 5 g01327646
5. Remove bolts (6) in order to disconnect bracket (7) and the axle from the front suspension
frame. Use two people in order to remove bracket (7). The weight of bracket (7) is
approximately 35 kg (76 lb).
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5. Illustration 6 g01327660
6. Remove bolts (8) in order to remove retaining collar (9).
Illustration 7 g01327672
7. Remove bolts (10) in order to remove washer (11).
Illustration 8 g00838550
8. Use Tooling (A) in order to apply force onto the tapered pin that locates the head of the
front suspension frame. Use a suitable hammer and strike the head of the front suspension
frame in order to release the frame from the tapered pin.
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6. 9. Remove Tooling (A).
Illustration 9 g01327737
Typical example
10. Use Tooling (C) and Tooling (D) in order to remove front suspension frame (5). The weight
of front suspension frame (5) is approximately 248 kg (545 lb).
Illustration 10 g01327744
11. Remove bearing seal (12) from the tapered pin.
Illustration 11 g01327745
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7. 12. Use Tooling (B) in order to remove spherical bearing (13) from front suspension frame (5).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B
1P-2322 Combination Puller 1
5P-7377 Step Plate 1
C 1U-9745 Air/Hydraulic Jack Gp 2
D 386-6031 Lever Puller Hoist 1
E 1P-0502 Driver Group 1
F 7X-7699 Grease 1
H 439-3939 Link Bracket 2
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
Illustration 12 g01330503
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8. Typical example
1. Use Tooling (D), Tooling (H), and a suitable lifting device in order to turn over suspension
frame (5). The weight of suspension frame (5) is approximately 247 kg (545 lb).
Illustration 13 g01327745
2. Use Tooling (B) in order to install spherical bearing (13) into suspension frame (5).
Note: Ensure that the tapered sleeve that is on spherical bearing (13) is installed in the
correct orientation.
3. Do not prime the top cavity of spherical bearing (13).
Illustration 14 g01327744
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9. Illustration 15 g03876195
4. Ensure that the tapered pin is clean, dry, and free from grease. Ensure that there are no burrs
or damage to the tapered pin. Install bearing seal (12) onto the tapered pin facing the rear
right side of the machine
Illustration 16 g01330505
5. Use Tooling (D), Tooling (H), and a suitable lifting device in order to turn over suspension
frame (5). The weight of suspension frame (5) is approximately 247 kg (545 lb).
Illustration 17 g01327566
6. Use Tooling (C) and Tooling (D) in order to install front suspension frame (5).
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10. Illustration 18 g01327672
7. Position washer (11) onto the tapered pin and install bolts (10).
8. Tighten bolts (10) to a torque of 135 ± 25 N·m (100 ± 18 lb ft) by using equal increments.
Use a suitable hammer in order to strike washer (11). Do not strike the bearing or outer race
or frame. Tighten bolts (10) again to a torque of 135 ± 25 N·m (100 ± 18 lb ft). Repeat
tightening bolts (10) until no loss of torque is evident.
Illustration 19 g01327660
9. Prime the cavity in the center of retaining collar (9) with Tooling (F). Apply Tooling (G) to
the mating faces of retaining collar (9) and the suspension frame. Position retaining collar
(9) and install bolts (8).
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11. Illustration 20 g01327625
Illustration 21 g01327646
10. Use two people in order to position bracket (7). The weight of bracket (7) is approximately
35 kg (77 lb). Install bolts (6). Tighten bolts (6) to a torque of 800 ± 100 N·m
(590 ± 75 lb ft).
Illustration 22 g01327597
11. Install bolts (3) in order to connect bracket (4). Repeat this Step for the opposite side.
Illustration 23 g01327594
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12. 12. Install clip (2). Connect grease hose assembly (1).
13. Remove the suitable blocking.
14. Recheck the torque of bolts (10) after road test.
End By:
a. Install the stabilizer rod for the front axle.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:54:07 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EJECTOR TRUCK
Model: 740 EJECTOR TRUCK 3F7
Configuration: 740 EJ Articulated Truck 3F700001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
740 GC, 740 Ejector, 745 Articulated Truck Machine System
Media Number -M0082510-04 Publication Date -01/09/2015 Date Updated -23/08/2018
i06233955
Front Suspension Cylinder - Remove and Install
SMCS - 7201-010-FR
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7631 Tube 2
4C-6486 Stand 2
8S-7615 Pin 4
8S-7625 Collar 2
8S-7650 Cylinder 2
8S-7645 Hydraulic Jack Hose 1
350-7768
Electric Hydraulic Pump Gp
(115V)
1
350-7769
Electric Hydraulic Pump Gp
(230V)
1
B 439-3939 Link Bracket 1
C 6V-3160 Double Acting Cylinder 1
259-9239 Puller Stud 1
367-6742 Receiver Sleeve 1
6V-7742 Full Nut 2
8T-3282 Hard Washer 2
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14. 350-7768
Electric Hydraulic Pump Gp
(115V)
1
350-7769
Electric Hydraulic Pump Gp
(230V)
1
D 136-1452 Retaining Ring Pliers 1
E FT-3204 Bearing Driver Kit 1
J 456-9452 Seal Support
K 456-9451 Seal Guide 1
L 456-9453 Seal Guide 1
M 456-9450 Driver 1
Start By:
a. Remove the fender.
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Personal injury or death can result from sudden suspension cylinder
movement.
Sudden movement, up or down, can cause the clearance above your
head to change rapidly.
Read all warning labels on the suspension cylinders before servicing. Do
not check the oil in the suspension cylinder until all the nitrogen
pressure has been released.
Do not, under any condition, remove valves, cover or plugs from the
cylinder unless the rod is fully retracted and all the nitrogen pressure is
released.
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15. Do not stand under the machine when testing or adjusting the
suspension cylinders.
When the suspension is lowered clearances between the machine frames
and suspension components are reduced.
Persons on or near the machine could be injured by crushing.
Keep all personnel clear of the machine until the suspension has been
lowered.
Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces
where parts are to be installed.
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
Note: The following procedure will remove one of the suspension cylinders. Repeat the procedure
for the opposite suspension cylinder, if necessary.
1. Lower the front suspension. Refer to Testing and Adjusting, "Suspension Cylinder (Front) -
Purge and Charge".
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. 2. Put identification marks on all lines, on all hoses and on all tubes for installation purposes.
Plug all lines, all hoses, and all tubes. Plugs help prevent fluid loss and contamination of the
oil system.
Illustration 1 g01040627
3. Install Tooling (A) under the front frame. Use the Tooling to raise the front frame. Do not
raise the front frame more than 50 mm (2 inch).
Illustration 2 g01041197
Typical example
4. Disconnect grease hose assembly (1) from washer (2).
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18. Illustration 3 g01040624
5. Remove bolt (3) and the washer. Remove bolt (4), the washers, the nut, and washer (2) from
suspension cylinder (5).
Illustration 4 g03103301
Note: Attach Tooling (C) to the nut side of pin (6).
6. Use Tooling (C) in order to extract pin (6) out of the machine frame and suspension cylinder
(5).
Illustration 5 g03103360
7. Install Tooling (B) and a suitable lifting device onto suspension cylinder (5). The weight of
suspension cylinder (5) is approximately 70 kg (154 lb). Move suspension cylinder (5) out
of the machine frame. Remove seal collar (8) and seals (7).
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19. Illustration 6 g01040628
8. Disconnect grease hose assembly (9) from special washer (11). Remove bolt (10), the
washers, the nut, and the special washer from suspension cylinder (5).
Illustration 7 g03103442
Note: Attach Tooling (C) to the nut side of pin (12).
9. Use Tooling (C) in order to extract pin (12) out of the front axle and the suspension
cylinder.
Illustration 8 g01040630
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20. 10. Use the suitable lifting device to lift suspension cylinder (5) and remove spacer (13) and
seals (14). Remove suspension cylinder (5) from the machine.
Illustration 9 g01040634
11. Place suspension cylinder (5) on a suitable work surface. Use Tooling (D) in order to
remove retaining ring (15). Repeat the step on the opposite end of the suspension cylinder.
Illustration 10 g01040632
12. Turn suspension cylinder (5) onto the opposite side and use Tooling (E) in order to remove
bearing (16). Repeat the step on the opposite end of the suspension cylinder.
Disassembly Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
F 127-4904 Repair Stand 1
G 195-4609 Seal Pick 1
H - Loctite 609 1
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