This document provides instructions for installing and removing components related to the rear gear group and flywheel of a Caterpillar 3408E engine powering a 637E wheel tractor.
The removal procedure describes removing the flywheel using guide bolts and lifting brackets. The installation procedure describes pressing bearings into place, lubricating threads, and torquing bolts to install the flywheel and secure related gears and seals.
Separate sections provide step-by-step instructions for removing and installing the crankshaft rear seal using punch tools or a slide hammer, noting the seal cannot be reused once separated from the crankshaft. Precautions are given to keep parts clean and lubricated.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, bolts and the housing itself.
- Procedures for removing and installing the front gear group, which involves removing shafts, bushings, plates and gears.
- Steps for removing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety and cleaning notes are included to handle fluids and prevent contamination.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, and bolts.
- Procedures for removing and installing the front gear group, which involves removing shafts and bushings.
- Steps for removing and installing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which houses components like the oil filter and dampers.
- Procedures for removing and installing the front gear group, which involves bushings and shafts.
- Steps for removing the rear housing, which covers the rear of the engine and requires disconnecting hoses and brackets.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and heating components, and using presses and driver tools to reassemble the components in reverse order. Precautions are given to keep parts clean and ensure proper alignment of gears and shafts.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and properly install dowels, gears, and shafts. Removing the flywheel requires using bolts and tools to pull it off while being careful due to its weight.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, bolts and the housing itself.
- Procedures for removing and installing the front gear group, which involves removing shafts, bushings, plates and gears.
- Steps for removing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety and cleaning notes are included to handle fluids and prevent contamination.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, and bolts.
- Procedures for removing and installing the front gear group, which involves removing shafts and bushings.
- Steps for removing and installing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which houses components like the oil filter and dampers.
- Procedures for removing and installing the front gear group, which involves bushings and shafts.
- Steps for removing the rear housing, which covers the rear of the engine and requires disconnecting hoses and brackets.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and heating components, and using presses and driver tools to reassemble the components in reverse order. Precautions are given to keep parts clean and ensure proper alignment of gears and shafts.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and properly install dowels, gears, and shafts. Removing the flywheel requires using bolts and tools to pull it off while being careful due to its weight.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and lift the flywheel off with a hoist, while installation is the reverse of removal.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides installation and removal instructions for components of a C27 industrial locomotive engine. It includes procedures for removing and installing the front housing, gear group, crankshaft front seal, and rear housing. The front housing removal procedure involves disconnecting hoses and harnesses, removing dampers and brackets, and lifting the housing off. The gear group installation procedure specifies using tools to install bushings and tightening bolts to specified torques.
This document provides installation and removal instructions for components of a C27 industrial locomotive engine. It includes procedures for removing and installing the front housing, gear group, crankshaft front seal, and rear housing. The front housing removal procedure involves disconnecting hoses and harnesses, removing dampers and brackets, and lifting the housing off. The gear group installation procedure specifies using tools to install bushings at precise dimensions and torquing bolts to specified values.
This document provides installation and removal instructions for components of a C27 industrial locomotive engine. It includes procedures for removing and installing the front housing, gear group, crankshaft front seal, and rear housing. The front housing removal procedure involves disconnecting hoses and harnesses, removing dampers and brackets, and lifting the housing off. The gear group installation procedure specifies using tools to install bushings at precise dimensions and torquing bolts to specified values.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
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Similar to Caterpillar Cat 637E WHEEL TRACTOR (Prefix 1JB) Service Repair Manual Instant Download.pdf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and hoist the heavy flywheel off the engine.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 657E wheel tractor. The removal procedure involves using various tools to disassemble the rear gear components and adapter assemblies. The installation procedure describes reassembling these components and requires pressing or installing bearings and seals using a driver group or press. Special care must be taken to keep parts clean and lubricated. The flywheel removal uses tools to secure the crankshaft gear and lift the flywheel off with a hoist, while installation is the reverse of removal.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminants from causing premature wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides installation and removal instructions for components of a C27 industrial locomotive engine. It includes procedures for removing and installing the front housing, gear group, crankshaft front seal, and rear housing. The front housing removal procedure involves disconnecting hoses and harnesses, removing dampers and brackets, and lifting the housing off. The gear group installation procedure specifies using tools to install bushings and tightening bolts to specified torques.
This document provides installation and removal instructions for components of a C27 industrial locomotive engine. It includes procedures for removing and installing the front housing, gear group, crankshaft front seal, and rear housing. The front housing removal procedure involves disconnecting hoses and harnesses, removing dampers and brackets, and lifting the housing off. The gear group installation procedure specifies using tools to install bushings at precise dimensions and torquing bolts to specified values.
This document provides installation and removal instructions for components of a C27 industrial locomotive engine. It includes procedures for removing and installing the front housing, gear group, crankshaft front seal, and rear housing. The front housing removal procedure involves disconnecting hoses and harnesses, removing dampers and brackets, and lifting the housing off. The gear group installation procedure specifies using tools to install bushings at precise dimensions and torquing bolts to specified values.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides installation and removal procedures for components of a C27 industrial locomotive engine:
1) It details the removal and installation of the front gear group, including bushings, shafts, and plates.
2) The removal of the front housing requires disconnecting various components and brackets before lifting the housing off.
3) Reinstallation of the front housing involves lowering it onto dowel pins and torquing bolts in a specific sequence.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
Similar to Caterpillar Cat 637E WHEEL TRACTOR (Prefix 1JB) Service Repair Manual Instant Download.pdf (20)
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
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2. Removing bolts to take the valve off its mounting bracket.
3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1) The document provides instructions for removing and installing the final drive planetary carrier in a D9R track-type tractor.
2) It describes using various tools to remove the carrier, hub components, seals, and gears. It also explains how to reinstall these parts in reverse order.
3) Fourteen steps are outlined for removal and thirteen steps for installation, ensuring proper alignment of parts and torquing of bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D7R track-type tractor. It describes 20 steps to disassemble the components and 19 steps to reassemble them. These include removing plates, seals, springs, and other parts, and replacing them in the reverse order. Tools required include link brackets and a driver group. Proper spring loading and seal installation are emphasized.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manu...ze3xiandiao
This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly involves installing these components in reverse order, noting proper orientation and torque specifications. Tools required include link brackets, a driver group, forcing bolts, and sealant.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, shafts, and seals. Reassembly involves heating bearings, installing seals and bearings using presses and tools, and reattaching the final drives to the frame. Precautions are noted to prevent damage to seals during axle removal and installation.
This document provides instructions for servicing the final drives on a D7H track-type tractor. It describes how to remove and disassemble the final drives, including removing the planet carriers, gears, shafts and other components. It then describes how to assemble the final drives, including installing bearings, seals, rings and other parts back into the hubs and carriers. The goal is to provide maintenance technicians with step-by-step directions for servicing these critical components.
1) The document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and crankshaft main bearings for a Caterpillar 3306 engine.
2) The procedure involves using tools to compress piston rings, installing pistons and connecting rods onto the crankshaft, checking clearances of connecting rod bearings, and removing/installing main bearing caps.
3) Technicians are advised to keep all parts clean and lubricated with engine oil to prevent damage and wear.
The document provides instructions for removing final drive cases, gears, idler pinions and bearings from a D7G track-type tractor. The steps include:
1) Removing bolts holding the final drive case in position.
2) Installing guide bolts and forcing screws to separate the final drive case from the steering clutch case.
3) Using wire to hold the idler pinion in place so the planet carrier does not fall when the final drive case is removed.
The document provides step-by-step instructions for removing and installing sprocket assemblies on a final drive case. It involves draining the oil, removing the sprocket and various components using specialized tools, cleaning seals and surfaces, and installing the new sprocket along with bearings, seals, and other parts in reverse order. Precise measurements and torque specifications are listed to ensure proper installation.
The document provides instructions for removing and installing sprocket assemblies on a direct drive final drive. The key steps include:
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3. Reassembling the holder assembly by installing bearings, seals, and adjusting nut then attaching it to the sprocket shaft.
This document provides instructions for removing and installing the engine in a D7F track-type tractor model 94N. The removal process involves draining fluids, disconnecting wiring harnesses and fluid lines, and removing mounting hardware. The engine can then be lifted out of the tractor body. Installation is the reverse of removal, reconnecting all fluid lines, wiring, and securing the engine with mounting hardware. Proper lubrication and adjustment of components is also specified.
This document provides instructions for removing and installing various components of a D7F track-type tractor engine. The components include the timing gear cover, camshaft, flywheel, crankshaft rear seal, power take-off drive gears and bearings, and removing the entire engine. Detailed steps are provided for each component, including preparatory steps, individual installation and removal steps, and concluding steps.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
1. Product: WHEEL TRACTOR
Model: 637E WHEEL TRACTOR 1JB
Configuration: 637E TRACTOR / POWER SHIFT / 1JB00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i03335022
Gear Group (Rear) - Install
SMCS - 1206-012; 1212-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B FT-1342 Guide Bolt 2
C 1P-0524(1)
Drive Plate 1
D 1P-0513(1)
Drive Plate 1
(1)
Part of the 1P-0520 Driver Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: There are many possible configurations of the rear gear group and flywheel housing. The
following procedure illustrates a typical example.
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2. Illustration 1 g00587668
Typical example
1. Install dowel (23) in the camshaft if the dowel was removed.
Illustration 2 g00587666
Typical example
2. Install camshaft gear (22) in position on the camshaft. Install four bolts (21).
Illustration 3 g01712733
3. Install the O-ring seal on gear (20A).
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3. 4. Lightly lubricate the seal on the end of the crankshaft with clean engine oil.
5. Install Tooling (B) in the crankshaft. Install gear (20A).
6. Use the following procedure for assembly of balancer gear (12).
Illustration 4 g01717018
a. Install ring (20), bearing cup (19), and spacer (18) in balancer gear (12).
Note: Spacer (18) must be installed on the deepest side of gear (12) and against ring
(20).
Illustration 5 g01712754
b. Use a press and Tooling (C) in order to install bearing cup (17). Install bearing cup
(17) on the side of the gear that is stamped with the timing mark. Bearing cup (17)
should be in contact with the spacer.
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4. Illustration 6 g00587608
Typical example
c. Install bearing (16), spacer (15), bearing (14), and shaft (13) in gear (12).
7. Use the procedure in Step 6 in order to assemble idler gear (11).
Illustration 7 g00587895
Typical example
8. Place idler gear (11) and balancer gear (12) in position on the flywheel housing. Make sure
that the oil holes in shafts (10) are in alignment with the holes that are in the flywheel
housing.
Note: Install balancer gear (12) with the timing mark toward the flywheel housing.
9. Install bolts (9).
10. Use the following procedure in order to assemble adapter assemblies (1).
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5. Illustration 8 g00586910
Typical example
a. If the bearing race was removed, install race (8). Install race (8) in adapter assembly
(1) until the race makes contact with the counterbore.
Illustration 9 g00586907
Typical example
b. Install ring (6), bolts (5), and O-ring seal (7) on adapter assembly (1).
Illustration 10 g01712644
c. Heat bearing (3) to 135 °C (275 °F) for approximately 30 minutes.
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6. d. Install bearing (3) on gear (2) until the bearing makes contact with the counterbore.
Illustration 11 g00588013
Typical example
e. Install gear (2) and the bearing in adapter assembly (1).
Illustration 12 g01712873
f. Use a press and Tooling (D) in order to install bearing (4) in adapter assembly (1).
Install the bearing until the bearing makes contact with the counterbore.
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
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7. Product: WHEEL TRACTOR
Model: 637E WHEEL TRACTOR 1JB
Configuration: 637E TRACTOR / POWER SHIFT / 1JB00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i04406249
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-1341 Bracket Assembly 1
1B-3623 Bolt 2
B FT-1342 Guide Bolt 2
C 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g00578443
Typical example
1. Remove six bolts (1) that hold the flywheel in position.
2. Install Tool (A) in order to hold the crankshaft gear in position.
3. Remove the remainder of bolts (1) .
Illustration 2 g00578444
Typical example
4. Install Tools (B) .
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9. Illustration 3 g00578445
Typical example. Tooling (C) is not the tooling called out in the Table.
5. Fasten Tool (C) to a hoist and place the tool in position in the groove of flywheel (2) .
6. Pull flywheel (2) onto Tool (A) .
7. Remove Tool (A) .
8. Remove Flywheel (2) with Tool (C) .
The weight of the flywheel is approximately 78 kg (172 lb).
9. If necessary, remove the ring gear from flywheel (2) .
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10. Product: WHEEL TRACTOR
Model: 637E WHEEL TRACTOR 1JB
Configuration: 637E TRACTOR / POWER SHIFT / 1JB00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i04406250
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1342 Guide Bolt 2
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Heat the ring gear to a maximum temperature of 300 °C (572 °F), and install the ring gear
on the flywheel. Ensure that the chamfer of the gear teeth will be toward the starter pinion
after the flywheel is installed.
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11. Illustration 1 g00578491
Typical example. Tooling (B) shown is not the tooling called out in the Table.
2. Install Tool (A) in the crankshaft.
3. Fasten Tool (B) to a hoist. Install the tool in the groove of flywheel (2) .
The weight of the flywheel is approximately 78 kg (172 lb).
4. Place flywheel (2) in position on Tools (A) .
Illustration 2 g00578492
Typical example
5. Apply clean engine oil or 5P-0960 Molybdenum Grease to the threads of bolts (2) .
6. Install six of the bolts.
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12. 7. Remove Tools (A) and (B) .
8. Install the remainder of bolts (2) . Tighten all of the bolts to a torque of 270 ± 40 N·m (200
± 30 lb ft).
9. Check the runout of the flywheel.
Note: For information on checking for flywheel runout, refer to Testing and Adjusting,
"Flywheel-Inspect".
Note: For more detailed information regarding the flywheel, refer to Specifications, "Flywheel".
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13. Product: WHEEL TRACTOR
Model: 637E WHEEL TRACTOR 1JB
Configuration: 637E TRACTOR / POWER SHIFT / 1JB00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i07051211
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the rear gear remains in place when the crankshaft rear seal and
crankshaft wear sleeve are removed.
1. Install two bolts from the flywheel and suitable washers through the rear gear in the
crankshaft.
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14. Illustration 1 g01195516
Illustration 2 g00515624
2. Use a punch or Tooling (A) to puncture a hole in seal assembly (1). Use Tooling (A) to
remove seal assembly (1).
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15. Product: WHEEL TRACTOR
Model: 637E WHEEL TRACTOR 1JB
Configuration: 637E TRACTOR / POWER SHIFT / 1JB00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01493839
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools for Engines with Rear Gear Train
Tool Part Number Part Description Qty
A
5P-7301 Locator 1
5P-7309 Bolt 2
5P-7310 Bolt 2
8T-2683 Seal Installer 1
9S-8858 Nut 1
Required Tools for Engines without Rear Gear Train
Tool Part Number Part Description Qty
B
5P-1733 Locator 1
5P-1737 Bolt 3
6V-6143 Seal Installer 1
9S-8858 Nut 1
NOTICE
Keep all parts clean from contaminants.
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16. Contaminants may cause rapid wear and shortened component life.
Note: Once the seal and the wear sleeve are separated, these components cannot be used again.
Refer to Special Instruction, SMHS8508, "Special Handling Information and Installation
Instructions for Crankshaft Seal Groups that Have Hydrodynamic Grooves In the Sealing Lip"
before the seal is serviced.
Note: Do not use any type of lubricant during the installation of the crankshaft seal and the wear
sleeve.
Note: Before you install the wear sleeve, inspect the crankshaft for scratches or any distortion on
the surface of the crankshaft that may lead to an out of round condition. Use a polishing cloth and
remove any imperfections on the crankshaft.
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17. Illustration 1 g00477681
1. Install crankshaft rear seal (6) and wear sleeve (1) with Tool (A) or Tool (B), as follows:
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18. Illustration 2 g00582512
Typical example
a. Use 169-5464 Quick Cure Primer to clean the outside diameter of crankshaft (3) and
the inside diameter of wear sleeve (1).
b. Apply 4C-9507 Retaining Compound to the outside diameter of crankshaft (3). Apply
4C-9507 Retaining Compound to the inside diameter of wear sleeve (1).
c. Put locator (2) in position on crankshaft (3). Install the bolts (7) that hold the locator
in position on the crankshaft.
Illustration 3 g00565570
Typical example
d. Install wear sleeve (1) and seal (6) on crankshaft (3). Put installer (4) on locator (2).
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19. Illustration 4 g00565576
Typical example
e. Lubricate the face of nut (5). Install nut (5) on locator (4).
f. Tighten nut (5) until installer (4) contacts locator (2).
g. Remove Tool (A) or (B) and check the crankshaft seal and the wear sleeve for the
correct installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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20. Product: WHEEL TRACTOR
Model: 637E WHEEL TRACTOR 1JB
Configuration: 637E TRACTOR / POWER SHIFT / 1JB00001-UP (MACHINE) POWERED BY 3408 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i04977629
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7573 Link Bracket 2
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
B. Remove the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove".
C. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: There are many possible configurations of the rear gear group and the flywheel housing.
The following procedure illustrates a typical example.
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21. Illustration 1 g00585225
Typical example
1. Remove exhaust clamp (1) from the right side of the engine.
Illustration 2 g00585471
Typical example
2. Remove exhaust clamp (2) from the left side of the engine.
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22. Illustration 3 g00585475
Typical example
3. Remove bolts (6), cover (3), bolts (7), cover (4), bolts (8), cover (5), and the gaskets.
Illustration 4 g00585472
Typical example
4. Remove bolts (9) .
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23. Illustration 5 g00585510
Typical example
5. Install Tools (A), and a suitable lifting device to adapter assembly (11) .
6. Use the correct sized forcing screws (10) in order to separate adapter assembly (11) from
the flywheel housing.
The weight of the adapter assembly is approximately 31 kg (68 lb).
Illustration 6 g00585514
Typical example
7. Remove two nuts (14) and the washers.
8. Remove adapter assembly (15) .
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24. Illustration 7 g00585525
Typical example
9. Remove O-ring seal (16) from adapter assembly (15), if necessary.
Illustration 8 g00585528
Typical example
10. Remove pin (20), bolts (18), washer (17), and gear (19) from adapter assembly (15), if
necessary.
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25. Illustration 9 g00585611
Typical example
11. Remove bolts (21) from adapter assembly (22) .
Illustration 10 g00585651
Typical example
12. Install Tools (A). Attach a suitable lifting device to adapter assembly (22) .
13. Use the correct sized forcing screws (10) in order to remove adapter assembly (22) .
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26. Illustration 11 g00585657
Typical example
14. Install Tools (B). Attach a suitable lifting device to flywheel housing (23) .
The weight of the flywheel housing is approximately 160 kg (350 lb).
15. Remove hose assembly (24) .
16. Remove bolts (25) .
17. Remove flywheel housing (23) .
18. Remove all of the gasket material from the flywheel housing and the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 138-7573 Link Bracket 2
C - Loctite 596 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Note: There are many possible configurations of the rear gear group and the flywheel housing.
The following procedure illustrates a typical example.
Note: Check the condition of the O-ring seals. If the O-ring seals are worn or damaged, use new
parts for replacement.
Note: Use new gaskets for installation.
1. Install a new gasket on the cylinder block.
Note: Do not use a gasket adhesive or any other type of sealant on the gasket. All of the
mating surfaces must be free of contaminants.
Illustration 12 g00585840
Typical example
2. Install Tools (B). Attach a suitable lifting device to flywheel housing (23) .
The weight of the flywheel housing is approximately 160 kg (350 lb).
3. Remove plug (26) .
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28. Illustration 13 g00585851
Typical example
4. Place flywheel housing (23) in position. Use hole (27) in order to make an alignment of the
"V" marks on the balancer gear and the rear crankshaft gear. Make sure to have the number
one cylinder at top center.
5. Install bolts (25) .
Illustration 14 g02427957
Note: Discard bolts used in locations (15) and (16). Use new bolts in these two locations.
6. Use the following torque sequence:
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29. a. Torque bolts 1 thru 21 in numerical sequence to 40 ± 7 N·m (30 ± 5 lb ft).
b. Torque bolt 1 thru 8 in numerical sequence to 135 ± 15 N·m (100 ± 11 lb ft).
c. Torque bolts 9 thru 21 in numerical sequence to 50 ± 10 N·m (37 ± 7 lb ft).
7. Install hose assembly (24) .
8. Install plug (19) with Tooling (C) on the threads of the plug.
9. Tighten the bolts to the correct torque in the correct numerical sequence. Refer to
Specifications, "Flywheel Housing" for the correct tightening procedure.
Illustration 15 g00585955
Typical example
10. Install Tool (A) in adapter assembly (11). Use a suitable lifting device for lifting the adapter
assembly.
The weight of the adapter assembly is approximately 31 kg (68 lb).
11. Install the gasket for the adapter assembly. Position the adapter assembly on the flywheel
housing.
12. Install washer (13) and bolts (12) .
13. Install bolts (9) .
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30. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
31. Illustration 16 g00585960
Typical example
14. Install adapter assembly (22). Repeat Steps 10 through 13.
Illustration 17 g00585528
Typical example
15. Install pin (20), bolts (18), washer (17), and gear (19) in adapter assembly (15), if the parts
were removed.
16. Install the O-ring seal on adapter assembly (15) .
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