This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It describes 32 steps to disassemble the torque converter by removing various components like the retarder rotor, carrier, housing assembly, gears, seals and bearings. It then describes 31 steps for reassembling the torque converter by reversing the disassembly process and noting requirements like specific torque values for fasteners. The overall purpose is to repair or replace components of the torque converter as needed.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components back into the torque converter.
This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components in reverse order.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components back into the torque converter.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components back into the torque converter.
This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components in reverse order.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components back into the torque converter.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 627G WHEEL SCRAPER CEZ
Configuration: 627G Wheel Scraper CEZ00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
627G Wheel Scraper Power Train
Media Number -RENR4232-02 Publication Date -01/03/2004 Date Updated -09/03/2018
i04332691
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-1861 Retaining Ring Pliers 1
C 1P-0520 Driver Gp 1
D 2P-8312
Retaining Ring Pliers
(External)
1
E 8H-0663
Bearing Puller Gp
(Nine Ton Capacity)
1
F
1P-2322
Combination Puller
(Two Jaw or Three Jaw)
1
1P-0546 Puller Jaw 1
1P-0510 Driver Gp 1
Start By:
a. Separate the torque converter from the transmission. Refer to Disassembly and Assembly,
"Torque Converter, Transmission and Transfer Gear - Separate".
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00833596
1. Remove retaining ring (1). Remove retarder rotor (2).
Illustration 2 g00833624
2. Remove seal ring (4) from carrier (3) on each side of retarder rotor (2).
3. Remove carrier (3).
Note: The carrier will be destroyed when the carrier is removed from the retarder.
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4. Illustration 3 g00833629
4. Remove bolts (5). Remove race (6).
Illustration 4 g00833647
5. Attach Tooling (A) and a suitable lifting device to housing assembly (7). The weight of
housing assembly (7) is approximately 73 kg (160 lb).
6. Remove housing assembly (7) from the torque converter.
Illustration 5 g00833655
7. Position housing assembly (7), as shown.
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5. 8. Remove bolts (9). Remove gear (8).
Illustration 6 g00833666
9. Use Tooling (B) to remove retaining ring (10) from each side of gear (8).
Illustration 7 g00833676
10. Remove shaft (11).
Illustration 8 g00833678
11. Use a suitable press and Tooling (C) to remove the bearing from gear (8).
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7. Illustration 12 g00837274
Illustration 13 g00837280
Illustration 14 g01160859
15. Remove retainer (17) from shaft (22). Remove ring seals (18).
16. Remove gear (19) from shaft (22).
17. Remove bolts (20) and retainer (21). Use Tooling (D) to remove retaining ring (23).
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8. Illustration 15 g01160895
18. Position the torque converter, as shown. Remove bolts (24).
Illustration 16 g01160896
19. Attach Tooling (A) and a suitable lifting device to impeller assembly (25). The weight of
impeller assembly (25) is approximately 41 kg (90 lb).
20. Remove impeller assembly (25) from housing (26).
Illustration 17 g01160897
21. Remove retaining ring (27) and the bearing.
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9. Illustration 18 g01160860
22. Use Tooling (F) to separate shaft (22) from carrier assembly (28) and the bearing. Remove
the bearing.
Illustration 19 g00837179
23. Remove bolts (29). Remove stator assembly (31) from impeller (30).
Illustration 20 g01160933
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10. Illustration 21 g01160931
24. Remove bolts (32) from gear (33).
25. Use Tooling (B) to drive carrier assembly (28) and gear (33) out of impeller (30).
Illustration 22 g00837205
26. Use Tooling (B) to drive carrier (34) out of impeller (30).
Illustration 23 g01054015
27. Use Tooling (B) to drive carrier assembly (28) out of bearing (35).
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11. Illustration 24 g01054017
28. Remove gear (33) from carrier assembly (28).
Illustration 25 g01054020
29. Remove seal ring (36).
Illustration 26 g01160861
30. Remove rings (37). Use Tooling (D) to remove ring (38) from shaft (22).
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12. Illustration 27 g01160862
31. Install Tooling (E). Tooling (E) must be seated on the shoulders of turbine (39). Tooling (E)
must not contact the splines on shaft (22).
Note: Tooling (E) must be used in order to support turbine (39) or damage to turbine (39)
will result.
Illustration 28 g01160863
32. Use a suitable press to remove shaft (22) from turbine (39). Remove bearing race (40) and
the spacer from turbine (39).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun May 9 19:56:41 UTC+0800 2021
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13. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 627G WHEEL SCRAPER CEZ
Configuration: 627G Wheel Scraper CEZ00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
627G Wheel Scraper Power Train
Media Number -RENR4232-02 Publication Date -01/03/2004 Date Updated -09/03/2018
i02322407
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-1861 Retaining Ring Pliers 1
C 1P-0520 Driver Gp 1
D 2P-8312
Retaining Ring Pliers
(External)
1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01160861
1. Lower the temperature of shaft (22). Use Tooling (D) to install ring (38). Install shaft (22) in
the turbine until ring (38) rests on the turbine. Install rings (37).
Illustration 2 g01160941
2. Install the spacer. Raise the temperature of bearing race (40). Install bearing race (40) to
turbine (39) and shaft (22).
Illustration 3 g01054020
3. Install seal ring (36).
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15. Illustration 4 g01054017
4. Install gear (33) to carrier assembly (28).
Illustration 5 g01054015
5. Raise the temperature of bearing (35). Install bearing (35) on carrier assembly (28).
Illustration 6 g00837205
6. Lower the temperature of carrier (34). Install carrier (34) into impeller (30).
Note: Make sure that the bolt holes are aligned.
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16. Illustration 7 g00837194
7. Position gear (33). Install bolts (32). Tighten bolts (32) to a torque of 50 ± 7 N·m
(37 ± 5 lb ft).
Illustration 8 g00837179
8. Position stator assembly (31) on impeller (30) and on carrier assembly (28). Install bolts
(29). Tighten bolts (29) to a torque of 40 ± 5 N·m (30 ± 4 lb ft).
Illustration 9 g01160943
9. Install carrier assembly (28) on impeller (39).
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17. 10. Raise the temperature of the bearing. Install the bearing on shaft (22).
Illustration 10 g01160897
11. Lower the temperature of the bearing. Install the bearing. Install retaining ring (27).
Illustration 11 g01160896
12. Use Tooling (A) and a suitable lifting device to install impeller assembly (25) to housing
(26). The weight of impeller assembly (25) is approximately 41 kg (90 lb).
Illustration 12 g01160895
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18. 13. Position the torque converter, as shown. Install bolts (24). Tighten bolts (24) to a torque of
30 ± 5 N·m (22 ± 4 lb ft).
Illustration 13 g01160859
Illustration 14 g00837280
Illustration 15 g00837274
14. Use Tooling (D) to install retaining ring (23). Position retainer (21). Install bolts (20).
Tighten bolts (20) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
15. Install gear (19) on shaft (22).
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20. 20. Install bolts (12). Tighten bolts (12) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 19 g00833678
21. Use a suitable press and Tooling (C) to install the bearing to gear (8).
Illustration 20 g00833676
22. Install shaft (11).
Illustration 21 g00833666
23. Use Tooling (B) to install retaining ring (10) on each side of gear (8).
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21. Illustration 22 g00833655
24. Position housing assembly (7), as shown.
25. Position gear (8). Install bolts (9).
Illustration 23 g00833647
26. Attach Tooling (A) and a suitable lifting device to housing assembly (7). The weight of
housing assembly (7) is approximately 73 kg (160 lb).
27. Install housing assembly (7) onto the torque converter.
Illustration 24 g00833629
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22. 28. Install race (6). Install bolts (5).
Illustration 25 g00833624
29. Install carrier (3).
30. Install seal ring (4) to carrier (3) on each side of retarder rotor (2).
Illustration 26 g00833596
31. Install retarder rotor (2). Install retaining ring (1).
End By:
a. Connect the torque converter to the transmission. Refer to Disassembly and Assembly,
"Torque Converter, Transmission and Transfer Gear - Connect".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun May 9 19:57:37 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 627G WHEEL SCRAPER CEZ
Configuration: 627G Wheel Scraper CEZ00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
627G Wheel Scraper Power Train
Media Number -RENR4232-02 Publication Date -01/03/2004 Date Updated -09/03/2018
i02331325
Transfer Gears - Disassemble
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B
1P-0820 Hydraulic Puller 1
3H-0465 Push-Puller Plate 4
8B-7549 Puller Leg 2
8B-7551 Bearing Puller Gp 1
C 138-7573 Link Bracket 2
D
5F-7343
Bearing Puller Gp
(Twenty Ton Capacity)
1
1P-0520 Driver Gp 1
E
8B-7551 Bearing Puller Gp 1
1P-0520 Driver Gp 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Torque Converter,
Transmission, and Transfer Gear - Separate".
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24. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00834630
1. Remove cover (1) .
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26. 5. Position cage assembly (3). Remove bolts (8). Remove plate (9). Remove O-ring seal (10) .
Illustration 5 g00834589
Illustration 6 g00834834
6. Use Tooling (A) and a suitable press in order to remove bearings (11) from cage assembly
(3) .
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27. Illustration 7 g00834594
Note: If the shaft is not supported, the shaft will fall when bolt (13) is removed.
7. Position transfer case (12). Support shaft (14). Remove bolt (13). Remove the retainer.
Remove shaft (14) .
8. Remove gear (15) from transfer case (12) .
Illustration 8 g00834598
9. Use Tooling (B) in order to remove bearing (16) from shaft (14) .
Illustration 9 g00834608
10. Remove bolts (17) .
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28. Illustration 10 g00834615
11. Attach Tooling (C) and a suitable lifting device to cage (18). Remove cage (18) and the
pinion as a unit. The weight of cage (18) and the pinion is approximately 34 kg (76 lb).
Illustration 11 g00834620
12. Remove bolts (19). Remove plate (20). Remove bearing cone (21) .
Illustration 12 g00834621
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29. 13. Use Tooling (D) and a suitable press in order to remove cage (18) from pinion (22) .
Illustration 13 g00834623
14. If necessary, use Tooling (E) in order to remove bearing cone (23) from pinion (22). If
necessary, use Tooling (E) in order to remove bearing cone (24) from pinion (22) .
Illustration 14 g00834625
15. Remove retaining ring (25) in order to remove bearing cup (26) from cage (18) .
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30. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
31. Illustration 15 g00834626
16. Use Tooling (A) and a suitable press in order to remove the bearing cup from cage (18) .
Illustration 16 g00834628
17. Remove plug (27). Remove the dowel that holds the race in position.
Illustration 17 g00834629
18. Remove bearing race (28). Remove bearing race (29) .
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