This document provides instructions for disassembling a torque converter for a 637G wheel tractor. It lists 32 steps to completely disassemble the torque converter including removing retaining rings, gears, shafts, seals, bearings, and housing components. Tools required are also listed. The assembly instructions are then provided in 31 steps to reassemble all components back into the torque converter.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 637G WHEEL SCRAPER DEY
Configuration: 637G Wheel Scraper Coal Bowl DEY00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
637G Wheel Tractor-Scraper
Wheel Scraper Power Train
Media Number -RENR8606-00 Publication Date -01/04/2006 Date Updated -21/04/2006
i04332691
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-1861 Retaining Ring Pliers 1
C 1P-0520 Driver Gp 1
D 2P-8312
Retaining Ring Pliers
(External)
1
E 8H-0663
Bearing Puller Gp
(Nine Ton Capacity)
1
F
1P-2322
Combination Puller
(Two Jaw or Three Jaw)
1
1P-0546 Puller Jaw 1
1P-0510 Driver Gp 1
Start By:
a. Separate the torque converter from the transmission. Refer to Disassembly and Assembly,
"Torque Converter, Transmission and Transfer Gear - Separate".
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00833596
1. Remove retaining ring (1). Remove retarder rotor (2).
Illustration 2 g00833624
2. Remove seal ring (4) from carrier (3) on each side of retarder rotor (2).
3. Remove carrier (3).
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4. Note: The carrier will be destroyed when the carrier is removed from the retarder.
Illustration 3 g00833629
4. Remove bolts (5). Remove race (6).
Illustration 4 g00833647
5. Attach Tooling (A) and a suitable lifting device to housing assembly (7). The weight of
housing assembly (7) is approximately 73 kg (160 lb).
6. Remove housing assembly (7) from the torque converter.
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5. Illustration 5 g00833655
7. Position housing assembly (7), as shown.
8. Remove bolts (9). Remove gear (8).
Illustration 6 g00833666
9. Use Tooling (B) to remove retaining ring (10) from each side of gear (8).
Illustration 7 g00833676
10. Remove shaft (11).
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6. Illustration 8 g00833678
11. Use a suitable press and Tooling (C) to remove the bearing from gear (8).
Illustration 9 g01160856
Illustration 10 g00837275
12. Remove bolts (12). Remove housing assembly (13).
13. Remove piston (14) from housing assembly (13). Remove seals (15).
Illustration 11 g00837277
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7. 14. Remove disc assembly (16).
Illustration 12 g00837274
Illustration 13 g00837280
Illustration 14 g01160859
15. Remove retainer (17) from shaft (22). Remove ring seals (18).
16. Remove gear (19) from shaft (22).
17. Remove bolts (20) and retainer (21). Use Tooling (D) to remove retaining ring (23).
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8. Illustration 15 g01160895
18. Position the torque converter, as shown. Remove bolts (24).
Illustration 16 g01160896
19. Attach Tooling (A) and a suitable lifting device to impeller assembly (25). The weight of
impeller assembly (25) is approximately 41 kg (90 lb).
20. Remove impeller assembly (25) from housing (26).
Illustration 17 g01160897
21. Remove retaining ring (27) and the bearing.
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9. Illustration 18 g01160860
22. Use Tooling (F) to separate shaft (22) from carrier assembly (28) and the bearing. Remove
the bearing.
Illustration 19 g00837179
23. Remove bolts (29). Remove stator assembly (31) from impeller (30).
Illustration 20 g01160933
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10. Illustration 21 g01160931
24. Remove bolts (32) from gear (33).
25. Use Tooling (B) to drive carrier assembly (28) and gear (33) out of impeller (30).
Illustration 22 g00837205
26. Use Tooling (B) to drive carrier (34) out of impeller (30).
Illustration 23 g01054015
27. Use Tooling (B) to drive carrier assembly (28) out of bearing (35).
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11. Illustration 24 g01054017
28. Remove gear (33) from carrier assembly (28).
Illustration 25 g01054020
29. Remove seal ring (36).
Illustration 26 g01160861
30. Remove rings (37). Use Tooling (D) to remove ring (38) from shaft (22).
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12. Illustration 27 g01160862
31. Install Tooling (E). Tooling (E) must be seated on the shoulders of turbine (39). Tooling (E)
must not contact the splines on shaft (22).
Note: Tooling (E) must be used in order to support turbine (39) or damage to turbine (39)
will result.
Illustration 28 g01160863
32. Use a suitable press to remove shaft (22) from turbine (39). Remove bearing race (40) and
the spacer from turbine (39).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jun 26 16:17:10 UTC+0800 2021
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13. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 637G WHEEL SCRAPER DEY
Configuration: 637G Wheel Scraper Coal Bowl DEY00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
637G Wheel Tractor-Scraper
Wheel Scraper Power Train
Media Number -RENR8606-00 Publication Date -01/04/2006 Date Updated -21/04/2006
i02322407
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-1861 Retaining Ring Pliers 1
C 1P-0520 Driver Gp 1
D 2P-8312
Retaining Ring Pliers
(External)
1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01160861
1. Lower the temperature of shaft (22). Use Tooling (D) to install ring (38). Install shaft (22) in
the turbine until ring (38) rests on the turbine. Install rings (37).
Illustration 2 g01160941
2. Install the spacer. Raise the temperature of bearing race (40). Install bearing race (40) to
turbine (39) and shaft (22).
Illustration 3 g01054020
3. Install seal ring (36).
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15. Illustration 4 g01054017
4. Install gear (33) to carrier assembly (28).
Illustration 5 g01054015
5. Raise the temperature of bearing (35). Install bearing (35) on carrier assembly (28).
Illustration 6 g00837205
6. Lower the temperature of carrier (34). Install carrier (34) into impeller (30).
Note: Make sure that the bolt holes are aligned.
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16. Illustration 7 g00837194
7. Position gear (33). Install bolts (32). Tighten bolts (32) to a torque of 50 ± 7 N·m
(37 ± 5 lb ft).
Illustration 8 g00837179
8. Position stator assembly (31) on impeller (30) and on carrier assembly (28). Install bolts
(29). Tighten bolts (29) to a torque of 40 ± 5 N·m (30 ± 4 lb ft).
Illustration 9 g01160943
9. Install carrier assembly (28) on impeller (39).
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17. 10. Raise the temperature of the bearing. Install the bearing on shaft (22).
Illustration 10 g01160897
11. Lower the temperature of the bearing. Install the bearing. Install retaining ring (27).
Illustration 11 g01160896
12. Use Tooling (A) and a suitable lifting device to install impeller assembly (25) to housing
(26). The weight of impeller assembly (25) is approximately 41 kg (90 lb).
Illustration 12 g01160895
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18. 13. Position the torque converter, as shown. Install bolts (24). Tighten bolts (24) to a torque of
30 ± 5 N·m (22 ± 4 lb ft).
Illustration 13 g01160859
Illustration 14 g00837280
Illustration 15 g00837274
14. Use Tooling (D) to install retaining ring (23). Position retainer (21). Install bolts (20).
Tighten bolts (20) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
15. Install gear (19) on shaft (22).
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20. 20. Install bolts (12). Tighten bolts (12) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 19 g00833678
21. Use a suitable press and Tooling (C) to install the bearing to gear (8).
Illustration 20 g00833676
22. Install shaft (11).
Illustration 21 g00833666
23. Use Tooling (B) to install retaining ring (10) on each side of gear (8).
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21. Illustration 22 g00833655
24. Position housing assembly (7), as shown.
25. Position gear (8). Install bolts (9).
Illustration 23 g00833647
26. Attach Tooling (A) and a suitable lifting device to housing assembly (7). The weight of
housing assembly (7) is approximately 73 kg (160 lb).
27. Install housing assembly (7) onto the torque converter.
Illustration 24 g00833629
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22. 28. Install race (6). Install bolts (5).
Illustration 25 g00833624
29. Install carrier (3).
30. Install seal ring (4) to carrier (3) on each side of retarder rotor (2).
Illustration 26 g00833596
31. Install retarder rotor (2). Install retaining ring (1).
End By:
a. Connect the torque converter to the transmission. Refer to Disassembly and Assembly,
"Torque Converter, Transmission and Transfer Gear - Connect".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jun 26 16:18:06 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 637G WHEEL SCRAPER DEY
Configuration: 637G Wheel Scraper Coal Bowl DEY00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
637G Wheel Tractor-Scraper
Wheel Scraper Power Train
Media Number -RENR8606-00 Publication Date -01/04/2006 Date Updated -21/04/2006
i02331325
Transfer Gears - Disassemble
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B
1P-0820 Hydraulic Puller 1
3H-0465 Push-Puller Plate 4
8B-7549 Puller Leg 2
8B-7551 Bearing Puller Gp 1
C 138-7573 Link Bracket 2
D
5F-7343
Bearing Puller Gp
(Twenty Ton Capacity)
1
1P-0520 Driver Gp 1
E
8B-7551 Bearing Puller Gp 1
1P-0520 Driver Gp 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Torque Converter,
Transmission, and Transfer Gear - Separate".
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24. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00834630
1. Remove cover (1) .
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26. 5. Position cage assembly (3). Remove bolts (8). Remove plate (9). Remove O-ring seal (10) .
Illustration 5 g00834589
Illustration 6 g00834834
6. Use Tooling (A) and a suitable press in order to remove bearings (11) from cage assembly
(3) .
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27. Illustration 7 g00834594
Note: If the shaft is not supported, the shaft will fall when bolt (13) is removed.
7. Position transfer case (12). Support shaft (14). Remove bolt (13). Remove the retainer.
Remove shaft (14) .
8. Remove gear (15) from transfer case (12) .
Illustration 8 g00834598
9. Use Tooling (B) in order to remove bearing (16) from shaft (14) .
Illustration 9 g00834608
10. Remove bolts (17) .
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28. Illustration 10 g00834615
11. Attach Tooling (C) and a suitable lifting device to cage (18). Remove cage (18) and the
pinion as a unit. The weight of cage (18) and the pinion is approximately 34 kg (76 lb).
Illustration 11 g00834620
12. Remove bolts (19). Remove plate (20). Remove bearing cone (21) .
Illustration 12 g00834621
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29. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
30. 13. Use Tooling (D) and a suitable press in order to remove cage (18) from pinion (22) .
Illustration 13 g00834623
14. If necessary, use Tooling (E) in order to remove bearing cone (23) from pinion (22). If
necessary, use Tooling (E) in order to remove bearing cone (24) from pinion (22) .
Illustration 14 g00834625
15. Remove retaining ring (25) in order to remove bearing cup (26) from cage (18) .
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31. Illustration 15 g00834626
16. Use Tooling (A) and a suitable press in order to remove the bearing cup from cage (18) .
Illustration 16 g00834628
17. Remove plug (27). Remove the dowel that holds the race in position.
Illustration 17 g00834629
18. Remove bearing race (28). Remove bearing race (29) .
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