This document provides assembly instructions for a final drive component on an excavator. It involves several steps:
1. Pressing bearings into place and determining the correct shim thickness using measurements.
2. Installing seals, dowel pins, and housing components. Lubricants and fasteners are also applied at various steps.
3. Assembling internal gearing components including carriers, planetary gears, and retaining rings. Staking pins are driven into place.
The process involves precisely fitting and securing over a dozen subcomponents to rebuild the final drive assembly. Cleanliness, torque specifications, and dimensional tolerances are critical.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, shafts, and seals
5. Finish by staking the shafts in place and installing the final retaining ring
The process requires precision measurements and cleaning of parts to ensure proper assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precise measurements and torque specifications to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurement and torque specifications to be followed for proper assembly.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, shafts, and seals
5. Finish by staking the shafts in place and installing the final retaining ring
The process requires precision measurements and cleaning of parts to ensure proper assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precise measurements and torque specifications to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurement and torque specifications to be followed for proper assembly.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling several components in the following steps:
1. Pressing bearings into housings and determining the correct shim thickness
2. Installing seals, dowel pins, and coupling gear
3. Assembling carrier assemblies with planetary gears, shafts, and pins
4. Installing the assembled components including rings, gears, and shafts into the final drive housing
The process requires precision measurements and follows specific torque and stake marking specifications. Cleanliness is important throughout the assembly procedure.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, rings, and stakes according to specified dimensions
The process requires precision measurements and cleaning of parts to ensure proper assembly.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Proper cleaning, lubrication, and torque values are emphasized throughout the assembly process to ensure correct functioning of the final drive.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to install components, set bearing preloads, and test the assembly. Proper cleaning, lubrication and torque specifications are critical.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking shafts to secure components.
3) Cleanliness is important during assembly to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
Caterpillar cat 323 d2 l excavator (prefix kbx) service repair manual (kbx000...fusjejkdkmse
This document provides assembly instructions for the final drive of a 323D2 L excavator. It outlines 35 steps to assemble the components, including installing bearings, seals, gears, carriers, plugs and other parts. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process to prevent contamination.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...jiaoyi82414369
This document provides assembly instructions for a final drive on an excavator. It includes:
1. Cleaning all parts and installing bearing cones, pins, and cups using anti-seize compound.
2. Measuring bearing preload and determining the correct shim thickness.
3. Installing duo-cone seals and assembling the main housing, motor housing, coupling gear, and ring gear.
4. Assembling the carrier assembly with planetary gears, shafts, thrust washers and pins.
5. Positioning the carrier assembly and installing remaining components to complete the final drive assembly.
This document provides assembly instructions for a final drive on an excavator. It includes:
1. Cleaning all parts and installing bearing cones, pins, and cups with anti-seize compound.
2. Measuring bearing preload and determining the correct shim thickness.
3. Installing duo-cone seals and assembling the main housing, motor housing, coupling gear, and ring gear.
4. Assembling the carrier assembly with planetary gears, shafts, thrust washers and pins.
5. Positioning the carrier assembly and installing remaining components to complete the final drive assembly.
This document provides assembly instructions for a final drive on an excavator. It includes:
1. Cleaning all parts and installing bearing cones, pins, and cups using anti-seize compound.
2. Measuring bearing preload and determining the correct shim thickness.
3. Installing duo-cone seals and assembling the main housing, motor housing, coupling gear, and ring gear.
4. Assembling the carrier assembly with planetary gears, shafts, thrust washers and pins.
5. Positioning the carrier assembly and installing remaining components to complete assembly.
This document provides instructions for assembling and disassembling parts of a 982M wheel loader transmission. It describes 51 steps to assemble the torque converter. It then describes 5 steps to separate the transmission from the output transfer gears, including using lifting equipment to position components and removing bolts, harnesses, and tubes. The document includes illustrations and lists required tools for each procedure.
This document provides the disassembly and assembly procedures for a 980K wheel loader torque converter. It includes 46 detailed steps to disassemble components such as the housing, gears, bearings, seals and more. The assembly section includes 43 steps to reassemble the components in reverse order. Required tools are listed, along with notes about cleaning parts and applying oil before assembly. Detailed illustrations accompany each step.
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Similar to Caterpillar Cat 538 EXCAVATOR (Prefix JEY) Service Repair Manual (JEY00001 and up).pdf
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling several components in the following steps:
1. Pressing bearings into housings and determining the correct shim thickness
2. Installing seals, dowel pins, and coupling gear
3. Assembling carrier assemblies with planetary gears, shafts, and pins
4. Installing the assembled components including rings, gears, and shafts into the final drive housing
The process requires precision measurements and follows specific torque and stake marking specifications. Cleanliness is important throughout the assembly procedure.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, rings, and stakes according to specified dimensions
The process requires precision measurements and cleaning of parts to ensure proper assembly.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Proper cleaning, lubrication, and torque values are emphasized throughout the assembly process to ensure correct functioning of the final drive.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to install components, set bearing preloads, and test the assembly. Proper cleaning, lubrication and torque specifications are critical.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking shafts to secure components.
3) Cleanliness is important during assembly to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
Caterpillar cat 323 d2 l excavator (prefix kbx) service repair manual (kbx000...fusjejkdkmse
This document provides assembly instructions for the final drive of a 323D2 L excavator. It outlines 35 steps to assemble the components, including installing bearings, seals, gears, carriers, plugs and other parts. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process to prevent contamination.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...jiaoyi82414369
This document provides assembly instructions for a final drive on an excavator. It includes:
1. Cleaning all parts and installing bearing cones, pins, and cups using anti-seize compound.
2. Measuring bearing preload and determining the correct shim thickness.
3. Installing duo-cone seals and assembling the main housing, motor housing, coupling gear, and ring gear.
4. Assembling the carrier assembly with planetary gears, shafts, thrust washers and pins.
5. Positioning the carrier assembly and installing remaining components to complete the final drive assembly.
This document provides assembly instructions for a final drive on an excavator. It includes:
1. Cleaning all parts and installing bearing cones, pins, and cups with anti-seize compound.
2. Measuring bearing preload and determining the correct shim thickness.
3. Installing duo-cone seals and assembling the main housing, motor housing, coupling gear, and ring gear.
4. Assembling the carrier assembly with planetary gears, shafts, thrust washers and pins.
5. Positioning the carrier assembly and installing remaining components to complete the final drive assembly.
This document provides assembly instructions for a final drive on an excavator. It includes:
1. Cleaning all parts and installing bearing cones, pins, and cups using anti-seize compound.
2. Measuring bearing preload and determining the correct shim thickness.
3. Installing duo-cone seals and assembling the main housing, motor housing, coupling gear, and ring gear.
4. Assembling the carrier assembly with planetary gears, shafts, thrust washers and pins.
5. Positioning the carrier assembly and installing remaining components to complete assembly.
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This document provides instructions for assembling and disassembling parts of a 982M wheel loader transmission. It describes 51 steps to assemble the torque converter. It then describes 5 steps to separate the transmission from the output transfer gears, including using lifting equipment to position components and removing bolts, harnesses, and tubes. The document includes illustrations and lists required tools for each procedure.
This document provides the disassembly and assembly procedures for a 980K wheel loader torque converter. It includes 46 detailed steps to disassemble components such as the housing, gears, bearings, seals and more. The assembly section includes 43 steps to reassemble the components in reverse order. Required tools are listed, along with notes about cleaning parts and applying oil before assembly. Detailed illustrations accompany each step.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It lists over 50 steps to fully disassemble the component, removing individual parts like bearings, seals, gears, and housings. It then provides over 20 steps for reassembling the component, instructing the installer to clean all parts thoroughly and apply oil before assembling using various tools. The document is intended to guide maintenance technicians in servicing this drivetrain component.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter for a 972H wheel loader. It lists the required tools and specifications. The disassembly procedure describes removing 34 individual parts in sequential order. The assembly procedure describes installing the parts in reverse order. Safety notices are provided to handle fluids properly and ensure cleanliness during repair.
This document provides instructions for disassembling and assembling the torque converter and its components for a 972H Wheel Loader. It begins with required tools and safety notices. The disassembly steps include removing the torque converter housing, impeller, stator, carrier shaft, and other internal parts. The assembly section instructs installing the components in reverse order and notes that cleanliness is important. Torque specifications and the use of new replacement parts for any that are worn or damaged are also specified.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
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2. Using lifting devices and tools, separating the swivel rotor from its housing and removing seals.
3. Reassembling the swivel in reverse order and reinstalling it on the excavator.
4. Removing hoses, bolts, and guards to access the swing motor.
5. Using lifting devices, removing the swing motor and disassembling its internal components.
Caterpillar Cat 390F L Excavator (Prefix HSM) Service Repair Manual (HSM00001...jingcipo89419438
The document provides instructions to disassemble a travel motor on a 390F L excavator. It lists 40 steps to remove components such as the head, relief valves, pistons, springs, seals, plates, and shaft. Tools required include a link bracket, slide hammer puller, threaded rod, pliers, driver group, and bolts. Precautions are provided to contain fluids, direct cleaning of parts, and release spring forces safely.
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists the required tools and parts. The disassembly procedure has 33 steps that remove components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. The assembly procedure reverses the disassembly steps and notes the importance of cleanliness to prevent damage to precision components.
Caterpillar Cat 323D2 L Excavator (Prefix JEX) Service Repair Manual (JEX0000...jingcipo89419438
The document provides step-by-step instructions for disassembling the final drive of a 323D2 excavator. It lists 33 steps to remove components like the cover, carrier assembly, ring gears, and seals. Special tools are required and components should be cleaned and marked to aid reassembly. Care is needed due to the heavy weights of parts like the carrier assembly and ring gears.
This document provides disassembly instructions for the final drive of a 323D2 excavator. It involves removing 32 components in 33 steps, using various tools. Cleanliness is important to prevent dirt from entering during disassembly. The components removed include the cover, thrust plate, plugs, spacer, sun gear, carrier assembly, planetary gears, ring gears, O-rings, bolts, shims, seals, bearings, and sprocket. Alignment marks should be made and weights of parts provided are noted.
Caterpillar Cat 318D2 L Excavator (Prefix JEB) Service Repair Manual (JEB0000...jingcipo89419438
This document provides instructions for disassembling the final drive of a 318D2 L excavator. It lists the required tools and presents a step-by-step process to remove components such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to handle fluids properly and avoid injury from hydraulic pressure. The disassembly procedure removes 33 individual parts and components from the final drive and travel motor assembly.
Caterpillar Cat 318D2 L Excavator (Prefix HBP) Service Repair Manual (HBP0000...jingcipo89419438
1) The document provides step-by-step instructions for disassembling and assembling the final drive of an excavator.
2) It details 33 steps for disassembly, including removing bolts, pins, gears, seals, and housing components.
3) The 33 steps for assembly describe installing seals, bearings, gears, shims, and housing components in reverse order. Precise alignment and cleanliness are emphasized.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9S) Service Repair Manual (R9S000...jingcipo89419438
This document provides instructions for disassembling and assembling the gear group of a 12M 2 motor grader. It includes:
1) A list of required tools for the job.
2) Step-by-step instructions to disassemble components like gears, rings, plates and seals.
3) Illustrations showing each part being removed.
4) Parallel step-by-step instructions for reassembling the gear group, applying sealants and torquing bolts.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Understanding Catalytic Converter Theft:
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Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Caterpillar Cat 538 EXCAVATOR (Prefix JEY) Service Repair Manual (JEY00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06723435
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
E 439-3939 Link Bracket As 2
G 1U-5933 Duo-Cone Seal Installer As 1
H - Loctite C5A Copper Anti-Seize -
J - Loctite 5188 -
K 369-9451 Grease -
L - Loctite 243 -
M FT-2770 Leak Down Test Tool 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Always keep cleaned
parts covered and protected.
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2. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. If necessary, install the sprocket.
Illustration 1 g01760833
2. Lower the temperature of bearings (44) and (46).
3. Use a suitable press to install bearings (44) and (46). Make sure that bearings (44) and (46)
contact the counterbore in housing (39).
4. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
Illustration 2 g01760875
a. Attach Tooling (E) and a suitable lifting device to housing (39). Install housing (39)
onto motor housing (41).
b. Position housing (39) and motor housing (41) onto a suitable press. The combined
weight of housing (39) and motor housing (41) is approximately 82 kg (180 lb).
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3. Illustration 3 g01760892
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer to apply a load of 4000 kg (8820 lb) on the bearings.
Rotate the housing to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2200 ± 220 lb).
e. Use a depth micrometer to measure the step length between the bearing surface and
the housing surface. Take measurements at several different locations around the
housing. Compute the average of the measured dimensions and record the number.
Call this Dimension (Y).
Illustration 4 g01761534
f. Use a depth micrometer to measure the step length of coupling gear (38). Take
measurements at several different locations around coupling gear (38). Compute the
average of the measured dimensions and record the number. Call this Dimension (X).
g. The thickness of the shims is equal to (X − Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to coupling gear (38).
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4. Illustration 5 g01760875
h. Use Tooling (E) and the suitable lifting device to remove housing (39) from motor
housing (41).
Illustration 6 g01761876
Note: The rubber seals and sealing surfaces must be clean and dry. Apply a thin film of
clean SAE 30 oil on the contact surfaces of the metal seals prior to assembly.
5. Use Tooling (G) to install Duo-Cone seal (45) in housing (39). Refer to Disassembly and
Assembly, "Duo-Cone Conventional Seals - Install".
Illustration 7 g01761954
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5. 6. Use Tooling (G) to install Duo-Cone seal (43) in motor housing (41).
Illustration 8 g01760513
7. Apply Tooling (H) to the surfaces that contact dowel pins (42).
8. Install dowel pins (42).
Illustration 9 g01760875
Note: Do not damage the Duo-Cone seals in the housing or in motor housing (41) during
the assembly of the two components. After installation of the housing on motor housing
(41), there will be a small gap between the components. The gap is caused by the Duo-Cone
seals. This gap will be eliminated during installation of coupling gear (26) (not shown).
9. Attach Tooling (E) and a suitable lifting device to housing (39). The combined weight of
housing (39) and the final drive sprocket is approximately 82 kg (180 lb).
10. Install housing (39) on motor housing (41).
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7. Illustration 10 g01760477
11. Install shims (40) that were determined in Step 4.g in the housing.
Note: If two shims are required, install the thinner shim next to the coupling gear.
Illustration 11 g01760374
12. Install coupling gear (38).
13. Apply Tooling (L) to the clean threads and dry threads of bolts (37).
14. Install bolts (37) in an even pattern until coupling gear (38) is seated against the bearing.
Tighten bolts (37) in a crisscross pattern to a torque of 570 ± 80 N·m (420 ± 60 lb ft).
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8. Illustration 12 g01760357
15. Install O-ring seal (36).
Illustration 13 g01760259
16. Use two people to install ring gear (35). The weight of ring gear (35) is approximately 41 kg
(90 lb).
Illustration 14 g01760160
Illustration 15 g01760167
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9. Illustration 16 g01762255
17. Assemble carrier assembly (29), as follows.
a. Install bearings (33) in planetary gear (34).
b. Install thrust washers (32) and planetary gear (34) in carrier assembly (29).
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (30) in carrier assembly (29).
d. Align the split in spring pin (31) to the top or the bottom of the carrier. Make a stake
mark on each side of the spring pin hole. Dimension (AA) indicates the location of
the stake marks. Dimension (AA) is 2.25 ± 0.75 mm (0.089 ± 0.030 inch) from the
outside diameter of the spring pin hole to the stake.
e. Use a suitable hammer and a suitable punch to drive spring pin (31) into planetary
shaft (30).
f. Repeat Steps 17.a through 17.d to install the other two planetary gears in the carrier.
Illustration 17 g01760164
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10. 18. Use two people to install carrier assembly (29). The weight of carrier assembly (29) is
approximately 39 kg (85 lb).
Illustration 18 g01760166
19. Install spacer (28) and gear (27).
Illustration 19 g01760159
Illustration 20 g01760153
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11. Illustration 21 g01758493
20. Assemble carrier assembly (21), as follows.
a. Install bearing (25) in planetary gear (26).
b. Install thrust washers (24) and planetary gear (26) in carrier assembly (21).
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (23) in carrier assembly (21).
d. Align the split in spring pin (22) to the top or the bottom of the carrier. Make a stake
mark on each side of the spring pin hole. Dimension (BB) indicates the location of the
stake marks. Dimension (BB) is 2.25 ± 0.75 mm (0.089 ± 0.030 inch) from the
outside diameter of the spring pin hole to the stake.
e. Use a suitable hammer and a suitable punch to drive spring pin (22) into planetary
shaft (23).
f. Repeat Steps 20.a through 20.d for the other two planetary gears in the carrier.
Illustration 22 g01760663
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12. 21. Install carrier assembly (21) into ring gear (35).
22. Install retaining ring (20).
Illustration 23 g01760645
23. Install spacer (19) and gear (18).
Illustration 24 g01760655
Note: Make sure that the oil passages in shafts (17) are oriented toward the center of carrier
assembly (16).
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13. 24. Raise the temperature of carrier assembly (16). Lower the temperature of (17) shafts. Install
shafts (17) into carrier assembly (16) until the groove of shafts (17) is at Dimension (A).
Dimension (A) equals 21.70 ± 0.10 mm (0.854 ± 0.004 inch).
25. Make eight stake marks at distance of Dimension (C) from each shaft (17). Dimension (C)
equals 2.0 ± 1.0 mm (0.08 ± 0.04 inch). The width of each stake mark should be equal to
Dimension (B). Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
Illustration 25 g01760651
26. Assemble carrier assembly (16), as follows.
a. Install carrier assembly in position on gear (18).
Illustration 26 g01760641
b. Install retaining ring (15) onto gear (18).
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14. Illustration 27 g01760647
c. Install washer (12) and bearing assembly (14).
d. Install gear (13) and second washer (12).
e. Use Tooling (C) to install retaining ring (11).
f. Repeat Steps 26.a through 26.e for the other two planetary gears.
Illustration 28 g01760669
27. Install spacer (10) and gear (9).
Illustration 29 g01760650
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15. 28. Install O-ring seal (8) on plugs (5).
Illustration 30 g01760653
29. Install plugs (5) in cover (1). Install one 8.00 mm (0.315 inch) plate (7).
30. Position gear (6) and install bolts (4).
Illustration 31 g01751153
Illustration 32 g01751055
31. Place a piece of solder in the center of gear (9) (not shown).
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16. Note: You may need to apply some grease to the solder to keep the solder in position on
gear (9).
32. Use Tooling (B) and a suitable lifting device to install cover (1). The weight of cover (1) is
approximately 32 kg (70 lb).
33. Install four bolts (2) at 90 degrees from each other. Tighten bolts (2) in a crisscross pattern
to a torque of 420 ± 60 N·m (310 ± 44 lb ft). Turn bolts (2) and additional 60 ± 5 degrees.
34. Remove bolts (2).
35. Use Tooling (B) and a suitable lifting device to remove cover (1). The weight of cover (1) is
approximately 32 kg (70 lb).
36. Use a micrometer to measure the thickness of the solder. Record this measurement to
determine the required thickness of plates (7). Adjust plates (7) to obtain a clearance of
1.000 + 1.000 mm (0.0394 + 0.0394 inch) between plate (7) and gear (9).
37. Apply Tooling (J) to the mating surfaces of cover (1) and the housing.
38. Use Tooling (B) and a suitable lifting device to install cover (1). The weight of cover (1) is
approximately 32 kg (70 lb).
39. Install bolts (2). Tighten bolts (2) in a crisscross pattern to a torque of 420 ± 60 N·m
(310 ± 44 lb ft). Turn bolts (2) and additional 60 ± 5 degrees.
Illustration 33 g06092181
40. Remove plug (5) (not shown). Attach Tooling (M) to the cover. Reduce the air pressure at
the source to 103 kPa (15 psi). Apply air pressure to Tooling (M). This air will test the Duo-
Cone seals.
41. Use the ball valve on Tooling (M) to eliminate the air pressure to the final drive. A pressure
of 98 kPa (14.2 psi) must be maintained for 30 seconds.
42. Remove Tooling (M). Install plug (5) (not shown). Tighten plug (5) to a torque of
80 ± 10 N·m (59 ± 7 lb ft).
43. Remove the final drive from Tooling (A). The weight of the final drive assembly is
approximately 365 kg (785 lb).
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17. 44. If necessary, install the sprocket.
End By:
a. Install the final drive.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 5 09:43:32 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06724220
Swivel - Remove and Install
SMCS - 5060-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
B 1U-9200 Lever Puller Hoist 1
C 439-3938 Link Bracket 2
Start By:
a. Release the hydraulic system pressure.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
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19. Illustration 1 g01344378
Typical Example
1. Install Tooling (A) onto the hydraulic tank . Attach an air supply hose onto Tooling (A).
Apply 276 ± 414 kPa (40 ± 60 psi). This procedure will pull a vacuum on the hydraulic
system.
Illustration 2 g01344679
2. Remove bolts (2) and covers (1).
Illustration 3 g01344678
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20. 3. Disconnect hose assemblies (6). Disconnect fitting (7). Disconnect hose assemblies (3).
Remove fittings (5). Remove bolts (4).
Illustration 4 g01349819
4. Remove bolts (9) and platform assembly (8).
Illustration 5 g01343207
5. Disconnect hose assemblies (10). Remove the bolts from bracket (11). Reposition bracket
(11) out of the way.
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21. Illustration 6 g01343208
6. If necessary, use Tooling (B) to secure the hose assemblies out of the way. Disconnect the
hose assembly and remove fitting (12). Remove support (17). Loosen clamp (13). Remove
bolts (14), retainer (15), and boot (16).
Illustration 7 g01344693
7. Attach Tooling (C) and a suitable lifting device to swivel (18). The weight of swivel (18) is
approximately 102 kg (225 lb). Remove swivel (18).
Installation Procedure
1. Install swivel (18) in the reverse order of removal.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06724515
Swivel - Disassemble
SMCS - 5060-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 2
Start By:
a. Remove the swivel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put orientation and location marks on housings for installation purposes.
1. Thoroughly clean the outside of the swivel prior to disassembly.
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23. Illustration 1 g01767936
2. Attach Tooling (B) and a suitable lifting device to swivel (1). The weight of swivel (1) is
approximately 496 kg (225 lb).
3. Position swivel (1) onto Tooling (A).
Illustration 2 g01768234
4. Remove bolts (2) and (3).
5. Remove cover (4) from the bottom of swivel (1).
Illustration 3 g01768296
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24. 6. Remove O-ring seal (5), bolts (6), and retainer (7) from the bottom of swivel (1).
Illustration 4 g01768395
Illustration 5 g01768497
Note: Be sure that alignment marks are put on rotor (8) and housing (11) for assembly
purposes.
7. Use Tooling (B) and a suitable lifting device to separate rotor (8) from housing (9).
8. Remove O-ring seal (10) (not shown) from housing (11).
9. Use Tooling (B) and a suitable lifting device to separate rotor (8) from housing (11).
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25. Illustration 6 g06092449
10. Remove seal assemblies (12) from housing (11).
Illustration 7 g06092455
11. Remove seal assemblies (13) from housing (9).
Copyright 1993 - 2021 Caterpillar Inc.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06724539
Swivel - Assemble
SMCS - 5060-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals and the seals for wear or for damage. Replace the components, if
necessary.
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27. Illustration 1 g01768813
1. Apply clean hydraulic oil to seal assemblies (12).
2. Install O-ring seal (10) and seal assemblies (12) into housing (11).
Illustration 2 g01768833
3. Position housing (9) onto housing (11). Loosely install bolts (2) to secure housing (9) to
housing (11).
4. Apply clean hydraulic oil to seal assemblies (13).
5. Install seal assemblies (13) into housing (9).
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28. Illustration 3 g01769453
6. Use two people to position housing (9) and housing (11) onto Tooling (A). The combined
weight of housing (9) and housing (11) is approximately 41 kg (91 lb).
Illustration 4 g01769537
7. Attach Tooling (B) and a suitable lifting device to rotor (8). The weight of rotor (8) is
approximately 54 kg (119 lb).
8. Use Tooling (B) and a suitable lifting device to install rotor (8) into housing (11) and
housing (9) (not shown).
9. Remove four bolts (2) (not shown).
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29. Please write to us.
Our email:
aservicemanualpdf@yahoo.com
Please go to the homepage
to get the full manual, or
other brand PDF manuals.
Home Site:
aservicemanualpdf.com
30. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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click on the link above,
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31. Illustration 5 g01768296
10. Install retainer (7), bolts (6), and O-ring seal (5) to the bottom of swivel (1).
Illustration 6 g01768234
11. Install cover (4), bolts (3), and bolts (2) to the bottom of swivel (1).
End By:
a. Install the swivel.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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32. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06725205
Swing Motor - Remove and Install
SMCS - 5058-010-ZW
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
B 439-3938 Link Bracket 2
Start By:
a. Release the hydraulic system pressure.
Illustration 1 g01714793
1. Remove guard assembly (1).
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538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 En...
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