This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, shafts, and seals
5. Finish by staking the shafts in place and installing the final retaining ring
The process requires precision measurements and cleaning of parts to ensure proper assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary focuses on the high-level assembly process and key components.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary provides an overview of the key steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary provides an overview of the key steps and components in the assembly process.
This document provides assembly instructions for a final drive component on an excavator. It involves several steps:
1. Pressing bearings into place and determining the correct shim thickness using measurements.
2. Installing seals, dowel pins, and housing components. Lubricants and fasteners are also applied at various steps.
3. Assembling internal gearing components including carriers, planetary gears, and retaining rings. Staking pins are driven into place.
The process involves precisely fitting and securing over a dozen subcomponents to rebuild the final drive assembly. Cleanliness, torque specifications, and dimensional tolerances are critical.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary provides an overview of the key steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary focuses on the high-level assembly process and key components.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary provides an overview of the key steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary provides an overview of the key steps and components in the assembly process.
This document provides assembly instructions for a final drive component on an excavator. It involves several steps:
1. Pressing bearings into place and determining the correct shim thickness using measurements.
2. Installing seals, dowel pins, and housing components. Lubricants and fasteners are also applied at various steps.
3. Assembling internal gearing components including carriers, planetary gears, and retaining rings. Staking pins are driven into place.
The process involves precisely fitting and securing over a dozen subcomponents to rebuild the final drive assembly. Cleanliness, torque specifications, and dimensional tolerances are critical.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission cover; and testing the duo-cone seals. The summary provides an overview of the major steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing the transmission cover and testing seals. The summary provides an overview of the key steps and components in the assembly process.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing cover and testing seals. The summary includes the key steps and components while omitting minor details.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Proper cleaning, lubrication, and torque values are emphasized throughout the assembly process to ensure correct functioning of the final drive.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to install components, set bearing preloads, and test the assembly. Proper cleaning, lubrication and torque specifications are critical.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking shafts to secure components.
3) Cleanliness is important during assembly to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
Caterpillar cat 323 d2 l excavator (prefix kbx) service repair manual (kbx000...fusjejkdkmse
This document provides assembly instructions for the final drive of a 323D2 L excavator. It outlines 35 steps to assemble the components, including installing bearings, seals, gears, carriers, plugs and other parts. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process to prevent contamination.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...jdjkskmikdkmd
1) The document provides assembly instructions for a final drive on an excavator. It details cleaning parts, applying anti-seize compound, installing bearings and seals, and adjusting bearing preload using shims.
2) Carrier assemblies are assembled by installing bearings, thrust washers, and planetary gears, then securing with spring pins.
3) Carrier assemblies are installed in the ring gear and main housing, and components are secured with bolts torqued to specification.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...paws21610697
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar cat 365 b mh excavator (prefix cty) service repair manual (cty000...fios9dkksd
1) The document provides assembly instructions for a final drive on an excavator. It details cleaning parts, applying anti-seize compound, installing bearings and seals, and adjusting bearing preload using shims.
2) Carrier assemblies are assembled by installing bearings, thrust washers, and planetary gears, then securing with spring pins.
3) Carrier assemblies are installed in the ring gear and main housing, and components are secured with bolts torqued to specification.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
The document provides instructions for disassembling and assembling the transmission hydraulic control valves of a wheel scraper. Key steps include:
1. Removing sleeves, manifolds, valve groups, spools, actuators and other components from the transmission and control group.
2. Cleaning components and installing new seals and o-rings as needed before reassembly.
3. Reassembling the components in reverse order, making sure to properly align parts and apply the specified torques to bolts.
The document provides instructions for removing and installing an oil filter bypass valve on a 3204 vehicular engine. It describes removing plug 1 which contains the spring and bypass valve. When reinstalling, the instructions note to ensure the O-ring seal is on plug 1 and to apply clean oil before reinstalling the spring, bypass valve and plug 1.
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This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing housing on motor housing; installing seals, dowel pins, and coupling gear; installing ring gear; assembling two planetary carrier assemblies; installing carriers, gears, and shafts; assembling the transmission; installing cover and testing seals. The summary includes the key steps and components while omitting minor details.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Proper cleaning, lubrication, and torque values are emphasized throughout the assembly process to ensure correct functioning of the final drive.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to install components, set bearing preloads, and test the assembly. Proper cleaning, lubrication and torque specifications are critical.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking shafts to secure components.
3) Cleanliness is important during assembly to prevent contamination, and components like O-rings must be replaced rather than reused.
1) The document provides assembly instructions for an excavator final drive. It involves installing bearings, seals, gears, shafts, and other components in the correct order and with the proper tools and techniques.
2) Key steps include preloading the bearings to determine the correct shim thickness, installing seals and dowel pins, tightening bolts to specification, and staking planetary shafts to secure components.
3) Cleanliness is important throughout the process to prevent contamination, and components like O-rings must be replaced rather than reused.
Caterpillar cat 323 d2 l excavator (prefix kbx) service repair manual (kbx000...fusjejkdkmse
This document provides assembly instructions for the final drive of a 323D2 L excavator. It outlines 35 steps to assemble the components, including installing bearings, seals, gears, carriers, plugs and other parts. Precise measurements and torque specifications are required. Cleanliness is critical throughout the process to prevent contamination.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...jdjkskmikdkmd
1) The document provides assembly instructions for a final drive on an excavator. It details cleaning parts, applying anti-seize compound, installing bearings and seals, and adjusting bearing preload using shims.
2) Carrier assemblies are assembled by installing bearings, thrust washers, and planetary gears, then securing with spring pins.
3) Carrier assemblies are installed in the ring gear and main housing, and components are secured with bolts torqued to specification.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar Cat 365B L MH EXCAVATOR (Prefix CTY) Service Repair Manual (CTY00...paws21610697
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
Caterpillar cat 365 b mh excavator (prefix cty) service repair manual (cty000...fios9dkksd
1) The document provides assembly instructions for a final drive on an excavator. It details cleaning parts, applying anti-seize compound, installing bearings and seals, and adjusting bearing preload using shims.
2) Carrier assemblies are assembled by installing bearings, thrust washers, and planetary gears, then securing with spring pins.
3) Carrier assemblies are installed in the ring gear and main housing, and components are secured with bolts torqued to specification.
This document provides assembly instructions for a final drive in 29 steps. It lists required tools and parts. Key steps include: installing bearings and seals; determining bearing preload using shims; assembling carrier assemblies with planetary gears; and installing ring gears, covers, and bolts. Proper cleaning, lubrication and torque specifications are noted throughout assembly.
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The document provides instructions for disassembling and assembling the transmission hydraulic control valves of a wheel scraper. Key steps include:
1. Removing sleeves, manifolds, valve groups, spools, actuators and other components from the transmission and control group.
2. Cleaning components and installing new seals and o-rings as needed before reassembly.
3. Reassembling the components in reverse order, making sure to properly align parts and apply the specified torques to bolts.
The document provides instructions for removing and installing an oil filter bypass valve on a 3204 vehicular engine. It describes removing plug 1 which contains the spring and bypass valve. When reinstalling, the instructions note to ensure the O-ring seal is on plug 1 and to apply clean oil before reinstalling the spring, bypass valve and plug 1.
1) The document provides instructions for disassembling and assembling the governor component of a 3204 vehicular engine used in Caterpillar 953 track loaders.
2) The disassembly instructions include removing the fuel injection pump housing, governor housing cover, adjustment screws, lever assembly, torque control group, and weight assembly.
3) The assembly instructions list installing these components in reverse order and adjusting clearance measurements and spring tensions as specified.
The document provides instructions for removing and installing the timing gears and plate of a 3204 vehicular engine. Key steps include:
1. Remove the timing gear cover, oil pump, and relief valve.
2. Inspect components like the oil pump rotors and bearing for wear. Replace as needed.
3. Install the oil pump, relief valve, and timing gear plate, checking clearances and torques specified.
4. Reinstall the timing gear cover after assembly is complete.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 37 steps to fully disassemble and reassemble the governor. The key components include the housing, shaft assembly, lever assembly, torque control group, and flyweight assembly. Proper installation is important to prevent issues with fuel delivery control.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 70 individual parts in 37 steps for disassembly and 33 steps for assembly, including removing the fuel injection pump housing, governor components like springs, pins, and levers, and reinstalling them in the reverse order. The goal is to repair or replace parts like the governor shaft, flyweights, or dashpot assembly. Precise reassembly is needed for proper engine function.
This document provides disassembly and assembly instructions for a governor for a 3204 vehicular engine used in 943 and 953 track-type loaders. It describes removing and installing over 30 individual parts in 3 sentences or less for each step. The overall process involves disassembling the governor housing, fuel injection pump housing, and various internal components and installing them in the reverse order.
This document provides instructions for assembling and disassembling the transfer gears of a 631G wheel scraper. The assembly procedure involves 18 steps including installing bearings and seals into bearing cages, installing gears and bearing cages into the transfer gear case housing, and torquing bolts to specified values. Tools required include link brackets, pullers, drivers, and dial indicators. Cleanliness is emphasized to prevent contamination of hydraulic components.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
This document provides instructions for disassembling and assembling components of the retarder and bearing cage (drive shaft) of a 623G wheel tractor. The disassembly procedure involves using various tools to remove 15 different components. The assembly procedure instructs installing the components in reverse order and refers to other documents for installing related components. Safety notices are provided regarding containing fluids and preventing contamination.
This document provides disassembly and assembly instructions for a 3406C engine governor. It begins with removing the fuel injection pump housing and governor. It then provides 37 detailed steps for disassembling the governor components. The assembly section provides 43 steps for reassembling the governor in reverse order.
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 621H wheel tractor. The disassembly process involves using various tools to remove 18 different components from the torque converter housing. The assembly process describes installing the components in reverse order and includes checking clearances with a dial indicator. The overall procedure provides a step-by-step guide for maintenance technicians to fully disassemble and reassemble the tractor's torque converter.
1. The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the spacer plate, valves, valve seat inserts, bridge dowels, valve guides, oil pan and plate, oil pump, and piston cooling tubes.
2. The instructions describe cleaning and preparing surfaces, using specific tools to remove and install components, and ensuring proper installation and operation after reassembly.
3. The overall process involves disassembling parts, cleaning surfaces, installing new parts as needed, and reassembling the engine, with the goal of properly servicing the 3406C diesel engine.
The document provides instructions for disassembling and assembling various components of the transmission system on a Caterpillar 621E wheel scraper. It describes how to remove and install the transfer gears, transmission control box, transmission oil filter, and drive shaft group with retarder. The multi-step procedures include removing bolts, shims, bearings, seals, and other individual parts in a specified sequence. Tolerances and torque specifications are provided for correctly assembling the components.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil to seals before reassembling components in reverse order.
3. Draining swing motor oil before disconnecting hoses and removing bolts to lift out the motor.
4. Dismantling the swing motor involves removing springs, seals, pistons and other internal parts in a specific sequence.
1) The document provides instructions for removing, disassembling, and assembling the hydraulic tank on a 438D Backhoe Loader.
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The document provides instructions for servicing components of the air conditioning system on a Caterpillar 438C BACKHOE LOADER, including removing and installing the air conditioner compressor group, air conditioner filter, and entire air conditioner unit. Proper handling of refrigerants is emphasized, and specific tools and procedures are referenced to reclaim refrigerants according to environmental regulations.
The document provides instructions for removing and installing a fuel filter base on a 3054 engine. It begins by noting the importance of cleanliness and containing fluids. It then lists 7 steps to remove the base, including disconnecting various fuel lines and removing three bolts holding fuel lines to the rear of the engine. Proper capping and plugging of lines is emphasized.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
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The document provides installation instructions for a transmission and parking brake on a 434E backhoe loader. It describes 25 steps to install the transmission using various tools, including attaching hoses and electrical connections. It then details 14 steps to remove the parking brake and 11 steps to reinstall it, noting the need to properly adjust lever orientation and spring tension.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Caterpillar Cat 538 EXCAVATOR (Prefix JEY) Service Repair Manual (JEY00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06723435
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
E 439-3939 Link Bracket As 2
G 1U-5933 Duo-Cone Seal Installer As 1
H - Loctite C5A Copper Anti-Seize -
J - Loctite 5188 -
K 369-9451 Grease -
L - Loctite 243 -
M FT-2770 Leak Down Test Tool 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Always keep cleaned
parts covered and protected.
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2. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. If necessary, install the sprocket.
Illustration 1 g01760833
2. Lower the temperature of bearings (44) and (46).
3. Use a suitable press to install bearings (44) and (46). Make sure that bearings (44) and (46)
contact the counterbore in housing (39).
4. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
Illustration 2 g01760875
a. Attach Tooling (E) and a suitable lifting device to housing (39). Install housing (39)
onto motor housing (41).
b. Position housing (39) and motor housing (41) onto a suitable press. The combined
weight of housing (39) and motor housing (41) is approximately 82 kg (180 lb).
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3. Illustration 3 g01760892
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer to apply a load of 4000 kg (8820 lb) on the bearings.
Rotate the housing to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2200 ± 220 lb).
e. Use a depth micrometer to measure the step length between the bearing surface and
the housing surface. Take measurements at several different locations around the
housing. Compute the average of the measured dimensions and record the number.
Call this Dimension (Y).
Illustration 4 g01761534
f. Use a depth micrometer to measure the step length of coupling gear (38). Take
measurements at several different locations around coupling gear (38). Compute the
average of the measured dimensions and record the number. Call this Dimension (X).
g. The thickness of the shims is equal to (X − Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to coupling gear (38).
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4. Illustration 5 g01760875
h. Use Tooling (E) and the suitable lifting device to remove housing (39) from motor
housing (41).
Illustration 6 g01761876
Note: The rubber seals and sealing surfaces must be clean and dry. Apply a thin film of
clean SAE 30 oil on the contact surfaces of the metal seals prior to assembly.
5. Use Tooling (G) to install Duo-Cone seal (45) in housing (39). Refer to Disassembly and
Assembly, "Duo-Cone Conventional Seals - Install".
Illustration 7 g01761954
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5. 6. Use Tooling (G) to install Duo-Cone seal (43) in motor housing (41).
Illustration 8 g01760513
7. Apply Tooling (H) to the surfaces that contact dowel pins (42).
8. Install dowel pins (42).
Illustration 9 g01760875
Note: Do not damage the Duo-Cone seals in the housing or in motor housing (41) during
the assembly of the two components. After installation of the housing on motor housing
(41), there will be a small gap between the components. The gap is caused by the Duo-Cone
seals. This gap will be eliminated during installation of coupling gear (26) (not shown).
9. Attach Tooling (E) and a suitable lifting device to housing (39). The combined weight of
housing (39) and the final drive sprocket is approximately 82 kg (180 lb).
10. Install housing (39) on motor housing (41).
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6. Illustration 10 g01760477
11. Install shims (40) that were determined in Step 4.g in the housing.
Note: If two shims are required, install the thinner shim next to the coupling gear.
Illustration 11 g01760374
12. Install coupling gear (38).
13. Apply Tooling (L) to the clean threads and dry threads of bolts (37).
14. Install bolts (37) in an even pattern until coupling gear (38) is seated against the bearing.
Tighten bolts (37) in a crisscross pattern to a torque of 570 ± 80 N·m (420 ± 60 lb ft).
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7. Illustration 12 g01760357
15. Install O-ring seal (36).
Illustration 13 g01760259
16. Use two people to install ring gear (35). The weight of ring gear (35) is approximately 41 kg
(90 lb).
Illustration 14 g01760160
Illustration 15 g01760167
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8. Illustration 16 g01762255
17. Assemble carrier assembly (29), as follows.
a. Install bearings (33) in planetary gear (34).
b. Install thrust washers (32) and planetary gear (34) in carrier assembly (29).
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (30) in carrier assembly (29).
d. Align the split in spring pin (31) to the top or the bottom of the carrier. Make a stake
mark on each side of the spring pin hole. Dimension (AA) indicates the location of
the stake marks. Dimension (AA) is 2.25 ± 0.75 mm (0.089 ± 0.030 inch) from the
outside diameter of the spring pin hole to the stake.
e. Use a suitable hammer and a suitable punch to drive spring pin (31) into planetary
shaft (30).
f. Repeat Steps 17.a through 17.d to install the other two planetary gears in the carrier.
Illustration 17 g01760164
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9. 18. Use two people to install carrier assembly (29). The weight of carrier assembly (29) is
approximately 39 kg (85 lb).
Illustration 18 g01760166
19. Install spacer (28) and gear (27).
Illustration 19 g01760159
Illustration 20 g01760153
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10. Illustration 21 g01758493
20. Assemble carrier assembly (21), as follows.
a. Install bearing (25) in planetary gear (26).
b. Install thrust washers (24) and planetary gear (26) in carrier assembly (21).
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (23) in carrier assembly (21).
d. Align the split in spring pin (22) to the top or the bottom of the carrier. Make a stake
mark on each side of the spring pin hole. Dimension (BB) indicates the location of the
stake marks. Dimension (BB) is 2.25 ± 0.75 mm (0.089 ± 0.030 inch) from the
outside diameter of the spring pin hole to the stake.
e. Use a suitable hammer and a suitable punch to drive spring pin (22) into planetary
shaft (23).
f. Repeat Steps 20.a through 20.d for the other two planetary gears in the carrier.
Illustration 22 g01760663
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11. 21. Install carrier assembly (21) into ring gear (35).
22. Install retaining ring (20).
Illustration 23 g01760645
23. Install spacer (19) and gear (18).
Illustration 24 g01760655
Note: Make sure that the oil passages in shafts (17) are oriented toward the center of carrier
assembly (16).
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12. 24. Raise the temperature of carrier assembly (16). Lower the temperature of (17) shafts. Install
shafts (17) into carrier assembly (16) until the groove of shafts (17) is at Dimension (A).
Dimension (A) equals 21.70 ± 0.10 mm (0.854 ± 0.004 inch).
25. Make eight stake marks at distance of Dimension (C) from each shaft (17). Dimension (C)
equals 2.0 ± 1.0 mm (0.08 ± 0.04 inch). The width of each stake mark should be equal to
Dimension (B). Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
Illustration 25 g01760651
26. Assemble carrier assembly (16), as follows.
a. Install carrier assembly in position on gear (18).
Illustration 26 g01760641
b. Install retaining ring (15) onto gear (18).
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13. Illustration 27 g01760647
c. Install washer (12) and bearing assembly (14).
d. Install gear (13) and second washer (12).
e. Use Tooling (C) to install retaining ring (11).
f. Repeat Steps 26.a through 26.e for the other two planetary gears.
Illustration 28 g01760669
27. Install spacer (10) and gear (9).
Illustration 29 g01760650
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14. 28. Install O-ring seal (8) on plugs (5).
Illustration 30 g01760653
29. Install plugs (5) in cover (1). Install one 8.00 mm (0.315 inch) plate (7).
30. Position gear (6) and install bolts (4).
Illustration 31 g01751153
Illustration 32 g01751055
31. Place a piece of solder in the center of gear (9) (not shown).
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15. Note: You may need to apply some grease to the solder to keep the solder in position on
gear (9).
32. Use Tooling (B) and a suitable lifting device to install cover (1). The weight of cover (1) is
approximately 32 kg (70 lb).
33. Install four bolts (2) at 90 degrees from each other. Tighten bolts (2) in a crisscross pattern
to a torque of 420 ± 60 N·m (310 ± 44 lb ft). Turn bolts (2) and additional 60 ± 5 degrees.
34. Remove bolts (2).
35. Use Tooling (B) and a suitable lifting device to remove cover (1). The weight of cover (1) is
approximately 32 kg (70 lb).
36. Use a micrometer to measure the thickness of the solder. Record this measurement to
determine the required thickness of plates (7). Adjust plates (7) to obtain a clearance of
1.000 + 1.000 mm (0.0394 + 0.0394 inch) between plate (7) and gear (9).
37. Apply Tooling (J) to the mating surfaces of cover (1) and the housing.
38. Use Tooling (B) and a suitable lifting device to install cover (1). The weight of cover (1) is
approximately 32 kg (70 lb).
39. Install bolts (2). Tighten bolts (2) in a crisscross pattern to a torque of 420 ± 60 N·m
(310 ± 44 lb ft). Turn bolts (2) and additional 60 ± 5 degrees.
Illustration 33 g06092181
40. Remove plug (5) (not shown). Attach Tooling (M) to the cover. Reduce the air pressure at
the source to 103 kPa (15 psi). Apply air pressure to Tooling (M). This air will test the Duo-
Cone seals.
41. Use the ball valve on Tooling (M) to eliminate the air pressure to the final drive. A pressure
of 98 kPa (14.2 psi) must be maintained for 30 seconds.
42. Remove Tooling (M). Install plug (5) (not shown). Tighten plug (5) to a torque of
80 ± 10 N·m (59 ± 7 lb ft).
43. Remove the final drive from Tooling (A). The weight of the final drive assembly is
approximately 365 kg (785 lb).
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16. 44. If necessary, install the sprocket.
End By:
a. Install the final drive.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 5 09:43:32 UTC+0800 2021
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06724220
Swivel - Remove and Install
SMCS - 5060-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
B 1U-9200 Lever Puller Hoist 1
C 439-3938 Link Bracket 2
Start By:
a. Release the hydraulic system pressure.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
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18. Illustration 1 g01344378
Typical Example
1. Install Tooling (A) onto the hydraulic tank . Attach an air supply hose onto Tooling (A).
Apply 276 ± 414 kPa (40 ± 60 psi). This procedure will pull a vacuum on the hydraulic
system.
Illustration 2 g01344679
2. Remove bolts (2) and covers (1).
Illustration 3 g01344678
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19. 3. Disconnect hose assemblies (6). Disconnect fitting (7). Disconnect hose assemblies (3).
Remove fittings (5). Remove bolts (4).
Illustration 4 g01349819
4. Remove bolts (9) and platform assembly (8).
Illustration 5 g01343207
5. Disconnect hose assemblies (10). Remove the bolts from bracket (11). Reposition bracket
(11) out of the way.
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20. Illustration 6 g01343208
6. If necessary, use Tooling (B) to secure the hose assemblies out of the way. Disconnect the
hose assembly and remove fitting (12). Remove support (17). Loosen clamp (13). Remove
bolts (14), retainer (15), and boot (16).
Illustration 7 g01344693
7. Attach Tooling (C) and a suitable lifting device to swivel (18). The weight of swivel (18) is
approximately 102 kg (225 lb). Remove swivel (18).
Installation Procedure
1. Install swivel (18) in the reverse order of removal.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 5 09:44:27 UTC+0800 2021
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06724515
Swivel - Disassemble
SMCS - 5060-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 2
Start By:
a. Remove the swivel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put orientation and location marks on housings for installation purposes.
1. Thoroughly clean the outside of the swivel prior to disassembly.
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22. Illustration 1 g01767936
2. Attach Tooling (B) and a suitable lifting device to swivel (1). The weight of swivel (1) is
approximately 496 kg (225 lb).
3. Position swivel (1) onto Tooling (A).
Illustration 2 g01768234
4. Remove bolts (2) and (3).
5. Remove cover (4) from the bottom of swivel (1).
Illustration 3 g01768296
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23. 6. Remove O-ring seal (5), bolts (6), and retainer (7) from the bottom of swivel (1).
Illustration 4 g01768395
Illustration 5 g01768497
Note: Be sure that alignment marks are put on rotor (8) and housing (11) for assembly
purposes.
7. Use Tooling (B) and a suitable lifting device to separate rotor (8) from housing (9).
8. Remove O-ring seal (10) (not shown) from housing (11).
9. Use Tooling (B) and a suitable lifting device to separate rotor (8) from housing (11).
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24. Illustration 6 g06092449
10. Remove seal assemblies (12) from housing (11).
Illustration 7 g06092455
11. Remove seal assemblies (13) from housing (9).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06724539
Swivel - Assemble
SMCS - 5060-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3940 Bracket As 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals and the seals for wear or for damage. Replace the components, if
necessary.
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26. Illustration 1 g01768813
1. Apply clean hydraulic oil to seal assemblies (12).
2. Install O-ring seal (10) and seal assemblies (12) into housing (11).
Illustration 2 g01768833
3. Position housing (9) onto housing (11). Loosely install bolts (2) to secure housing (9) to
housing (11).
4. Apply clean hydraulic oil to seal assemblies (13).
5. Install seal assemblies (13) into housing (9).
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27. Illustration 3 g01769453
6. Use two people to position housing (9) and housing (11) onto Tooling (A). The combined
weight of housing (9) and housing (11) is approximately 41 kg (91 lb).
Illustration 4 g01769537
7. Attach Tooling (B) and a suitable lifting device to rotor (8). The weight of rotor (8) is
approximately 54 kg (119 lb).
8. Use Tooling (B) and a suitable lifting device to install rotor (8) into housing (11) and
housing (9) (not shown).
9. Remove four bolts (2) (not shown).
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28. Please write to us.
Our email:
aservicemanualpdf@yahoo.com
Please go to the homepage
to get the full manual, or
other brand PDF manuals.
Home Site:
aservicemanualpdf.com
29. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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30. Illustration 5 g01768296
10. Install retainer (7), bolts (6), and O-ring seal (5) to the bottom of swivel (1).
Illustration 6 g01768234
11. Install cover (4), bolts (3), and bolts (2) to the bottom of swivel (1).
End By:
a. Install the swivel.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 5 09:46:19 UTC+0800 2021
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31. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 538 EXCAVATOR JEY
Configuration: 538 Forest Machine Log Loader JEY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
538 LL GF Forest Machine Machine Systems
Media Number -M0071454-01 Publication Date -01/08/2017 Date Updated -02/08/2017
i06725205
Swing Motor - Remove and Install
SMCS - 5058-010-ZW
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2674 Vacuum Cap 1
B 439-3938 Link Bracket 2
Start By:
a. Release the hydraulic system pressure.
Illustration 1 g01714793
1. Remove guard assembly (1).
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