This document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 required tools and gives step-by-step instructions to disassemble each component of the transmission, including removing gears, bearings, shafts, and housing. The assembly section provides the reverse steps and notes to clean parts and apply oil before reassembling the transmission components.
Caterpillar cat 442 d backhoe loader (prefix brg) service repair manual (brg0...ufjskeksmemws
This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and housing. The disassembly process is described in detail with illustrations for each step. Similar level of detail is provided for reassembling the transmission.
The document is a service repair manual that provides disassembly and assembly instructions for the transmission of several Backhoe Loader models, including the 416D. It includes a list of required tools and step-by-step instructions to disassemble and assemble the transmission components. The transmission is disassembled into major components that are then further disassembled into individual parts. Assembly is the reverse of the disassembly process. Cleanliness is emphasized and a light film of oil should be applied before assembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step instructions for removing and installing each transmission component. The transmission is disassembled into its major components, which are then further disassembled into individual parts. Clear illustrations accompany each step. Proper cleaning and lubrication of parts is emphasized for reassembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists over 30 detailed steps for disassembling the various transmission components using specialized tools. It also provides notes on cleanliness and lubrication for reassembly. The transmission is disassembled into major components which are then further disassembled into individual parts like gears, shafts, bearings and seals.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekkksemm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and disassembly steps in detail with accompanying illustrations. The transmission is disassembled into major components which are then further disassembled. Assembly instructions specify cleaning and lubricating parts before assembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefkskekmm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekfkksefm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step procedures for removing and installing various transmission components like gears, bearings, shafts, and housing. Pictures and illustrations supplement the text instructions. The transmission is broken down into its major components which are then further disassembled and reassembled.
Caterpillar cat 442 d backhoe loader (prefix brg) service repair manual (brg0...ufjskeksmemws
This document provides instructions for disassembling and assembling the transmission of a 442D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and housing. The disassembly process is described in detail with illustrations for each step. Similar level of detail is provided for reassembling the transmission.
The document is a service repair manual that provides disassembly and assembly instructions for the transmission of several Backhoe Loader models, including the 416D. It includes a list of required tools and step-by-step instructions to disassemble and assemble the transmission components. The transmission is disassembled into major components that are then further disassembled into individual parts. Assembly is the reverse of the disassembly process. Cleanliness is emphasized and a light film of oil should be applied before assembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step instructions for removing and installing each transmission component. The transmission is disassembled into its major components, which are then further disassembled into individual parts. Clear illustrations accompany each step. Proper cleaning and lubrication of parts is emphasized for reassembly.
This document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists over 30 detailed steps for disassembling the various transmission components using specialized tools. It also provides notes on cleanliness and lubrication for reassembly. The transmission is disassembled into major components which are then further disassembled into individual parts like gears, shafts, bearings and seals.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefjsekkem
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekkksemm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and disassembly steps in detail with accompanying illustrations. The transmission is disassembled into major components which are then further disassembled. Assembly instructions specify cleaning and lubricating parts before assembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fujsjefkskekmm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists required tools and steps to remove major transmission components like gears, shafts, bearings and seals. The multi-page document contains detailed procedures and illustrations for disassembling the front and rear output shafts, input shaft, reverse shaft, and transmission case. It also provides notes on cleanliness and lubrication for reassembly.
Caterpillar cat 416 d backhoe loader (prefix bgj) service repair manual (bgj0...fjjsekfkksefm
The document provides instructions for disassembling and assembling the transmission of a 416D Backhoe Loader. It lists the required tools and gives step-by-step procedures for removing and installing various transmission components like gears, bearings, shafts, and housing. Pictures and illustrations supplement the text instructions. The transmission is broken down into its major components which are then further disassembled and reassembled.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearing cups and shims. Proper cleaning and lubrication of parts is emphasized for assembly.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
Caterpillar cat 442 d backhoe loader (prefix tbd) service repair manual (tbd0...fjjskekmmme
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists the required tools and gives step-by-step procedures for disassembling each component of the transmission, including removing gears, shafts, seals, and bearings. It then provides the assembly procedure, specifying to clean all parts thoroughly and apply transmission oil before reassembling the transmission in reverse order.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
This document provides instructions for removing and installing a hydraulic tank on a 430F Backhoe Loader. The removal procedure involves disconnecting hoses and clamps connecting the tank to other components, and removing bolts to detach the tank assembly. Components like a strainer and gauge are also removed from the tank. The installation procedure is the reverse of removal.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
The document provides instructions for disassembling and removing various components of a 432F2 backhoe loader, including the axle housing, brake assembly, differential and bevel gear, solenoid valve, and releasing system pressure. Key steps include using various tools to remove bearings, gears, pins, seals, and other parts. Precautions are outlined for releasing spring pressure safely.
This document provides disassembly instructions for the transmission of a 432E Backhoe Loader. It lists required tools and outlines 14 steps to fully disassemble the transmission. These include removing various gears, shafts, seals, bearings and other components from the front output shaft, rear output shaft, countershaft, idler shaft, and input shaft. Special care and tools are noted for removing springs and releasing pressurized components. The goal is to break down the transmission into its core individual parts for maintenance or replacement.
The document provides instructions for removing and disassembling the transmission of a 432D backhoe loader. It lists the required tools and gives step-by-step instructions to drain the transmission oil, remove mounting bolts, disconnect electrical connectors, and use lifting tools to safely remove the transmission. Cleanliness is emphasized when disassembling internal components to prevent dirt contamination.
This document provides instructions for removing and installing an engine on a 432E Backhoe Loader. It outlines 50 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Tools required are listed. To install the engine, the 50 removal steps are reversed, taking care when connecting wiring harnesses and positioning mounting bolts. Proper lifting equipment is needed due to the engine weighing approximately 454 kg.
The document provides instructions for removing an engine oil cooler from a 432D BACKHOE LOADER, which includes draining fluids, removing housing bolts and seals, and removing the oil cooler. It then provides instructions for installing a new oil cooler, which includes cleaning surfaces, installing new seals and bolts, and refilling fluids. Separate instructions are given for removing and installing an engine oil relief valve.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes removing manifold bolts and nuts, removing gaskets, cleaning parts, installing new gaskets, reinstalling manifolds and tightening bolts or nuts to the specified torque for both type 1, type 2 and 7BJ engines. The document is from the Caterpillar Service Information System and provides detailed step-by-step instructions and illustrations for mechanics performing maintenance on Caterpillar equipment.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service manual for maintenance and repair of engine components.
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This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearings and seals. Tools required are also listed. The purpose is to provide maintenance technicians with a procedure for disassembling and reassembling the transmission.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists over 30 steps to disassemble the various components of the transmission, including removing gears, shafts, seals, and bearings. It then lists similar steps for reassembling the transmission components and adjusting bearing cups and shims. Proper cleaning and lubrication of parts is emphasized for assembly.
This document provides instructions for disassembling and assembling the transmission of a Caterpillar 442D backhoe loader. It lists required tools and outlines the step-by-step process for removing each transmission component. These include draining fluid, removing shafts, gears, bearings, seals, and other parts. Notes are provided on cleaning parts and applying oil before assembly. The order of assembly is then described, starting with installing bearing cups in the transmission case.
Caterpillar cat 442 d backhoe loader (prefix tbd) service repair manual (tbd0...fjjskekmmme
The document provides instructions for disassembling and assembling the transmission of a 442D backhoe loader. It lists the required tools and gives step-by-step procedures for disassembling each component of the transmission, including removing gears, shafts, seals, and bearings. It then provides the assembly procedure, specifying to clean all parts thoroughly and apply transmission oil before reassembling the transmission in reverse order.
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The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
This document provides instructions for removing and installing a hydraulic tank on a 430F Backhoe Loader. The removal procedure involves disconnecting hoses and clamps connecting the tank to other components, and removing bolts to detach the tank assembly. Components like a strainer and gauge are also removed from the tank. The installation procedure is the reverse of removal.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
The document provides instructions for disassembling and removing various components of a 432F2 backhoe loader, including the axle housing, brake assembly, differential and bevel gear, solenoid valve, and releasing system pressure. Key steps include using various tools to remove bearings, gears, pins, seals, and other parts. Precautions are outlined for releasing spring pressure safely.
This document provides disassembly instructions for the transmission of a 432E Backhoe Loader. It lists required tools and outlines 14 steps to fully disassemble the transmission. These include removing various gears, shafts, seals, bearings and other components from the front output shaft, rear output shaft, countershaft, idler shaft, and input shaft. Special care and tools are noted for removing springs and releasing pressurized components. The goal is to break down the transmission into its core individual parts for maintenance or replacement.
The document provides instructions for removing and disassembling the transmission of a 432D backhoe loader. It lists the required tools and gives step-by-step instructions to drain the transmission oil, remove mounting bolts, disconnect electrical connectors, and use lifting tools to safely remove the transmission. Cleanliness is emphasized when disassembling internal components to prevent dirt contamination.
This document provides instructions for removing and installing an engine on a 432E Backhoe Loader. It outlines 50 steps to remove the engine, which include draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Tools required are listed. To install the engine, the 50 removal steps are reversed, taking care when connecting wiring harnesses and positioning mounting bolts. Proper lifting equipment is needed due to the engine weighing approximately 454 kg.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442D BACKHOE LOADER BRG
Configuration: 442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01380368
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 1
C 9S-9152 Puller Assembly 1
C 5F-7465 Puller 1
C 3/8inch x 6inch Bolt 2
D 4C-3652 Spring Compressor 1
E 1U-6405 Puller 1
F 4C-3802 Puller 1
G 8H-0663 Puller 1
G 5F-7465 Puller 1
H 8B-7551 Puller 1
H 6V-3010 Puller 1
I 137-8102 Spring Compressor 1
J 4C-3089 Puller 1
1/15
442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine(...
2019/11/10
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3. K 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Illustration 1 g00728888
1. Install transmission (1) on tooling (A) .
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4. Illustration 2 g00728895
2. Remove Implement pump drive shaft (2) from transmission (1) .
Illustration 3 g00728902
3. Remove plug (3). Drain the transmission oil into a suitable container. The capacity of the
transmission is 11.3 L (3 US gal).
Illustration 4 g00728906
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5. 4. Remove bolt (6), washer (5), and yoke (4) .
Illustration 5 g00728913
5. Attach tooling (B) to case (7). Attach a suitable lifting device to tooling (B). Remove
fourteen bolts (8). Remove case (7) from the transmission. The weight of case (7) is 42 kg
(94 lb).
(Direct Drive) Output Shaft (Front)
Illustration 6 g00728940
1. Remove front output shaft (9) .
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6. Illustration 7 g00728943
2. Use tooling (C) in order to remove bearing cone (10) .
Illustration 8 g00728944
3. Use tooling (E) in order to remove bearing cone (11) and gear (12) .
Illustration 9 g00728945
4. Remove two roller bearings (13), spacer (14), needle bearing (15), and thrust washer (16) .
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7. Illustration 10 g00728948
5. Remove retainer (17) and clutch pack (18) .
Illustration 11 g00728950
6. Use a suitable press and tooling (D) in order to compress spring (19). Use tooling (K) in
order to remove snap ring (20) .
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8. Illustration 12 g00728952
7. Remove snap ring (20), retainer (21), and spring (19) .
Illustration 13 g00728953
8. Release piston (22) by blowing shop air into the lube passage, as shown.
Illustration 14 g00729060
9. Use a seal pick in order to remove the seals from piston (22) .
(Direct Drive) Output Shaft (Rear)
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9. Illustration 15 g00729062
1. Remove screws (24) from each of the gearshift rods (23) .
Illustration 16 g00729064
2. Remove plug (25) .
Illustration 17 g00729196
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10. 3. Remove plug (25), O-ring (26), two springs (27), and three balls (28). Remove two gearshift
rods (23) from shift forks (29) .
Illustration 18 g00729197
4. Use tooling (E) in order to remove bearing (30), gear (31), and gear (32) .
Illustration 19 g00729198
5. Remove bearings (33), spacer (34), and synchronizer (35) .
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11. Illustration 20 g00729199
6. Use tooling (F) in order to remove bearing (36) and gear (37). Remove synchronizer (38) .
Illustration 21 g00729200
7. Use tooling (K) in order to remove snap ring (39). Remove gear (40) and housing (41) .
Illustration 22 g00729201
8. Use tooling (E) in order to remove gear (42) .
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12. (Direct Drive) Shaft
1. Remove the shaft by hand for disassembly.
Illustration 23 g00729202
2. Use tooling (G) in order to remove bearings (43) and (44) .
(Direct Drive) Reverse Shaft
1. Remove the reverse shaft by hand for disassembly.
Illustration 24 g00729204
2. Use tooling (G) in order to remove bearings (45) and (46) .
(Direct Drive) Input Shaft
1. Remove the input shaft by hand for disassembly.
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13. Illustration 25 g00729207
2. Use tooling (H) in order to remove bearing (47) .
Illustration 26 g00729208
3. Use tooling (K) in order to remove snap ring (48). Remove spacer (49), needle bearing (50),
and gear (51) .
Illustration 27 g00729210
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14. 4. Remove retainer (52) and clutch pack (53) .
Illustration 28 g00729213
5. Use tooling (I) and a suitable press in order to compress spring (55). Use tooling (K) in
order to remove snap ring (54). Remove the retainer and spring (55) .
Illustration 29 g00729257
6. Release piston (56) by blowing shop air into the lube passage, as shown.
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15. Illustration 30 g00729258
7. Use a seal pick in order to remove the seals from piston (56) .
Illustration 31 g00729260
8. Use tooling (J) in order to remove bearing (57) and gear (58) .
Illustration 32 g00729261
9. Remove gear (59) from the clutch pack.
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16. 10. Repeat Steps 4 through 7 for the remainder of the input shaft.
Transmission Case
Illustration 33 g00729262
Note: Record the measurement and placement of the shims behind the bearing cups in order
to aid in assembly.
1. Remove bearing cups (60), (61), (62), (63), and (64) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 10 22:48:12 UTC+0800 2019
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 442D BACKHOE LOADER BRG
Configuration: 442D Backhoe Loader BRG00828-01122 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01381641
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 137-8102 Spring Compressor 1
B 1P-1859 Snap Ring Pliers 1
C 4C-3652 Spring Compressor 1
D 6V-2157 Link Bracket 1
E 8T-5096 Indicator 1
F 1U-5750 Engine Stand 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
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18. Illustration 1 g00729262
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
1. Install bearing cups (60), (61), (62), (63), and (64) .
(Direct Drive) Input Shaft
Illustration 2 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 3 g00729745
2. Install the seals on piston (56) .
Illustration 4 g00729752
3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press
in order to compress spring (55). Use tooling (B) in order to install snap ring (54) .
Illustration 5 g00729210
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21. 4. Install clutch pack (53) and retainer (52) .
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
Illustration 6 g00729208
6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install
snap ring (48) .
Illustration 7 g00729771
7. Heat bearing cone (57) to 135 °C (275 °F). Install bearing cone (57) .
8. Install the input shaft.
(Direct Drive) Reverse Shaft
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