This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 438D BACKHOE LOADER powered by a 3054 engine. It describes removing the oil pump by taking off bolts, gears, and shafts. It describes installing the oil pump by reversing these steps and applying Loctite. It describes removing the water pump by draining coolant and taking off bolts and nuts. It describes disassembling the water pump by removing covers, seals, gears, and shafts. It describes reassembling the water pump by pressing in new seals, gears, and shafts.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2. Removing the retaining ring, idler gear, and three bolts to lift the pump off the bearing cap.
3. Cleaning and inspecting parts before installation. The instructions describe reinstalling these parts in reverse order and specify torque values for the fasteners.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fusjejfjskekemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear clearance.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
This document provides instructions for removing and installing the fuel injection pump on a 307 excavator with a 3054 engine. It describes the required tools and begins by having the technician remove the water pump and fuel lines. For removal, the technician must rotate the crankshaft to align holes for a timing pin, then remove bolts and nuts to take off the pump. For installation, the technician checks the O-ring, installs it on the new pump, and mounts the pump while ensuring proper timing by aligning holes with a pin.
This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting various components and reconnecting the throttle lever spring.
3. Procedures for removing and installing the crankcase breather and valve mechanism cover.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjsjfjskeksmem
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2. Removing the retaining ring, idler gear, and three bolts to lift the pump off the bearing cap.
3. Cleaning and inspecting parts before installation. The instructions describe reinstalling these parts in reverse order and specify torque values for the fasteners.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fusjejfjskekemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear clearance.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
This document provides instructions for removing and installing the fuel injection pump on a 307 excavator with a 3054 engine. It describes the required tools and begins by having the technician remove the water pump and fuel lines. For removal, the technician must rotate the crankshaft to align holes for a timing pin, then remove bolts and nuts to take off the pump. For installation, the technician checks the O-ring, installs it on the new pump, and mounts the pump while ensuring proper timing by aligning holes with a pin.
This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting various components and reconnecting the throttle lever spring.
3. Procedures for removing and installing the crankcase breather and valve mechanism cover.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjsjfjskeksmem
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
Caterpillar cat 436 c backhoe loader (prefix 9jn) service repair manual (9jn0...ufjjdkfkksmme
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It describes:
1) The required tools and safety precautions for the job.
2) The step-by-step process for removing the fuel injection pump, which involves removing bolts, nuts, and covers to access the pump.
3) The step-by-step process for installing the new fuel injection pump, which involves cleaning and lubricating seals, aligning marks, and tightening bolts to specified torques.
Caterpillar cat 143 h motor grader (prefix 1al) service repair manual (1al000...udfjjsjekdkdmm
This document provides instructions for installing pistons and connecting rods in a 3306 engine. It outlines the necessary tools, preparation steps, and installation process. Technicians are instructed to keep parts clean, lubricate components, align piston marks, compress rings, and torque connecting rod nuts to the specified values. The summary concludes by stating technicians should install the oil pump, oil pan plate, and spacer plate once pistons and rods are installed.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...udfjjjskekdme
This document provides instructions for removing and installing a fuel injection pump and turbocharger on a Caterpillar 3054 engine.
The fuel injection pump removal instructions include: removing covers, disconnecting lines, and removing nuts/bolts to detach the pump. Installation involves installing gaskets, aligning marks, reconnecting lines, and setting timing.
The turbocharger removal involves: loosening clamps, removing bolts/nuts, disconnecting lines, and detaching the turbocharger. Plugging openings is also noted.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjskefksemer
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning and installing the oil pump by reversing the removal steps. Tightening bolts and rings to the specified torques.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjjsekkfksmem
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 436B backhoe loader. It describes:
1) Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2) Removing the strainer, suction pipe, gasket, and relief valve from the oil pump.
3) Using tools to remove the retaining ring and idler gear from the pump.
4) Removing and installing the oil pump, ensuring proper backlash between gears.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fujsefkksemm
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine. It includes the following steps:
1. To remove the engine oil pump, remove the oil pan, front housing, strainer, suction pipe, and oil relief valve. Then remove three bolts to take off the pump.
2. To disassemble the water pump, drain the coolant, remove eight bolts and two nuts to take off the pump. Then remove six bolts on the cover, an O-ring seal, gear using a special tool, and seal using a lever.
3. The document provides detailed illustrations and torque specifications for reinstalling
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujfdjjkjskkemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning parts and applying Loctite to reinstall components in reverse order.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjjsefkksemme
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine.
The engine oil pump removal instructions include removing the oil pan, front housing, strainer, suction pipe, and relief valve. The oil pump is then removed from the number 1 main bearing cap.
The water pump removal instructions include draining coolant, removing bolts and nuts securing the pump, and tapping the pump with a hammer to loosen and remove it from the front housing.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjjskekksemmrt
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, bolts, and retaining rings in reverse order of removal. Ensure proper backlash between gears.
3. Additional steps include removing and installing related components like the oil relief valve, suction pipe, and
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjeskfksmefmm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear backlash.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
Yamaha 20 c outboard service repair manualfjskekmsemmwe
This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale (d849) mr25 lift truck service repair manualfjskekmsemmwe
This document provides technical information and guidelines for Yale service centers. It contains sections on product presentation, installation, diagnostics, electrical and hydraulic systems, mechanics, maintenance, and safety. Symbols are defined to identify hazards, important notes, and disposal instructions. General safety rules are outlined regarding personal protective equipment, workplace safety, batteries, welding, lifting, and more. Tables provide torque settings, belt and rope load capacities, and suspension element load capacities. Technicians are instructed to follow procedures carefully to properly service equipment and avoid damage or injury.
Yale (c875) gp60 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, and opening doors/windows to access components.
2. Disconnecting the air filter hose, radiator cap, and heater hoses from the engine.
3. For models with air conditioning, extracting refrigerant from the system and disconnecting AC lines.
4. Removing fasteners to separate the cab from the lift truck frame. The cab can then be removed as a complete unit for replacement or repair.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
Yale (a976) erp045 vl lift truck service repair manualfjskekmsemmwe
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
Caterpillar cat 436 c backhoe loader (prefix 9jn) service repair manual (9jn0...ufjjdkfkksmme
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 3054 engine. It describes:
1) The required tools and safety precautions for the job.
2) The step-by-step process for removing the fuel injection pump, which involves removing bolts, nuts, and covers to access the pump.
3) The step-by-step process for installing the new fuel injection pump, which involves cleaning and lubricating seals, aligning marks, and tightening bolts to specified torques.
Caterpillar cat 143 h motor grader (prefix 1al) service repair manual (1al000...udfjjsjekdkdmm
This document provides instructions for installing pistons and connecting rods in a 3306 engine. It outlines the necessary tools, preparation steps, and installation process. Technicians are instructed to keep parts clean, lubricate components, align piston marks, compress rings, and torque connecting rod nuts to the specified values. The summary concludes by stating technicians should install the oil pump, oil pan plate, and spacer plate once pistons and rods are installed.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
Caterpillar cat 438 c backhoe loader (prefix 9kn) service repair manual (9kn0...udfjjjskekdme
This document provides instructions for removing and installing a fuel injection pump and turbocharger on a Caterpillar 3054 engine.
The fuel injection pump removal instructions include: removing covers, disconnecting lines, and removing nuts/bolts to detach the pump. Installation involves installing gaskets, aligning marks, reconnecting lines, and setting timing.
The turbocharger removal involves: loosening clamps, removing bolts/nuts, disconnecting lines, and detaching the turbocharger. Plugging openings is also noted.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjskefksemer
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning and installing the oil pump by reversing the removal steps. Tightening bolts and rings to the specified torques.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjjsekkfksmem
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 436B backhoe loader. It describes:
1) Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2) Removing the strainer, suction pipe, gasket, and relief valve from the oil pump.
3) Using tools to remove the retaining ring and idler gear from the pump.
4) Removing and installing the oil pump, ensuring proper backlash between gears.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fujsefkksemm
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine. It includes the following steps:
1. To remove the engine oil pump, remove the oil pan, front housing, strainer, suction pipe, and oil relief valve. Then remove three bolts to take off the pump.
2. To disassemble the water pump, drain the coolant, remove eight bolts and two nuts to take off the pump. Then remove six bolts on the cover, an O-ring seal, gear using a special tool, and seal using a lever.
3. The document provides detailed illustrations and torque specifications for reinstalling
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujfdjjkjskkemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning parts and applying Loctite to reinstall components in reverse order.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjjsefkksemme
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine.
The engine oil pump removal instructions include removing the oil pan, front housing, strainer, suction pipe, and relief valve. The oil pump is then removed from the number 1 main bearing cap.
The water pump removal instructions include draining coolant, removing bolts and nuts securing the pump, and tapping the pump with a hammer to loosen and remove it from the front housing.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjjskekksemmrt
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, bolts, and retaining rings in reverse order of removal. Ensure proper backlash between gears.
3. Additional steps include removing and installing related components like the oil relief valve, suction pipe, and
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjeskfksmefmm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear backlash.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
Similar to Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn00001 00475) (8)
Yamaha 20 c outboard service repair manualfjskekmsemmwe
This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale (d849) mr25 lift truck service repair manualfjskekmsemmwe
This document provides technical information and guidelines for Yale service centers. It contains sections on product presentation, installation, diagnostics, electrical and hydraulic systems, mechanics, maintenance, and safety. Symbols are defined to identify hazards, important notes, and disposal instructions. General safety rules are outlined regarding personal protective equipment, workplace safety, batteries, welding, lifting, and more. Tables provide torque settings, belt and rope load capacities, and suspension element load capacities. Technicians are instructed to follow procedures carefully to properly service equipment and avoid damage or injury.
Yale (c875) gp60 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, and opening doors/windows to access components.
2. Disconnecting the air filter hose, radiator cap, and heater hoses from the engine.
3. For models with air conditioning, extracting refrigerant from the system and disconnecting AC lines.
4. Removing fasteners to separate the cab from the lift truck frame. The cab can then be removed as a complete unit for replacement or repair.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
Yale (a976) erp045 vl lift truck service repair manualfjskekmsemmwe
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a955) erp20 vf europe forklift service repair manualfjskekmsemmwe
This document provides descriptions and repair procedures for the steering axle assembly on various lift truck models. It describes the components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and hub assemblies. The repair process involves removing the steering axle from under the lift truck, disassembling components like the wheel hub and bearings, cleaning and inspecting parts, and reassembling with new components as needed. Safety warnings are provided about putting the lift truck on blocks and using cleaning solvents.
Volvo bl70 b backhoe loader service repair manualfjskekmsemmwe
This document provides information on a Volvo BL70B backhoe loader, including:
- It has a 4-cylinder turbocharged diesel engine meeting EPA Tier 3 standards.
- It has either a mechanical transmission or optional automatic Powershift transmission.
- The electrical system is 12V and monitored by a vehicle electronic control unit.
- Safety instructions warn to always follow the operator's manual and use genuine parts.
Perkins 2300 series 2306 a e14 6 cylinder turbocharged diesel engine service ...fjskekmsemmwe
This document provides a workshop manual for Perkins 2300 Series diesel engines, including models 2306A-E14 and 2306C-E14. It contains specifications, repair and maintenance instructions across 16 chapters covering the engine systems. The manual is intended to assist technicians in servicing and repairing these engine models. It includes detailed instructions, specifications, and torque values for repairing and replacing engine components.
Perkins 400 series 402 d 403d 404d industrial engine (model gg) service repai...fjskekmsemmwe
This document provides instructions for disassembling and assembling various components of Perkins 402D-403D-404D industrial diesel engines, including removal and installation procedures for items like the fuel filter base, fuel transfer pump, fuel lines, fuel injection pump, turbocharger, valves, pistons, bearings, and other parts. Safety warnings are provided to prevent injury when performing maintenance on these engines.
Komatsu d375 a 6 dozer bulldozer service repair manual sn 60001 and upfjskekmsemmwe
This document is a shop manual for a D375A-6 Bulldozer with serial numbers 60001 and up. The manual contains specifications, component diagrams, and maintenance procedures. It includes sections on the engine and cooling system, power train, undercarriage, frame, hydraulic system, and work equipment control. The table of contents lists these sections and their corresponding page numbers for locating information in the manual.
Kioti daedong dx7510 tractor service repair manualfjskekmsemmwe
This document is a workshop manual that provides safety information for servicing DX7510/DX9010/DX100 tractors. It contains 13 chapters covering topics like safety, general information, engines, transmissions, and more. The manual stresses the importance of reading it fully before working on the tractors and outlines many safety precautions to prevent injuries. These include wearing proper protective gear, avoiding fires, being cautious around batteries and high pressure systems, and more. It also identifies safety symbols used in the manual.
Kioti daedong dk651 tractor service repair manualfjskekmsemmwe
This workshop manual provides service information for KIOTI tractors models DK651/751/801/901. The manual is divided into sections on mechanism, servicing, and safety. It contains specifications, maintenance checklists, lubrication charts, and troubleshooting guides to aid servicing personnel in repairing and maintaining the tractors. Safety warnings and precautions are provided throughout to prevent injury and equipment damage.
Jcb vm115 hpd smooth drum roller service repair manualfjskekmsemmwe
This document provides information about service tools and consumables for a JCB machine. It includes a list of common sealing and retaining compounds with their part numbers and intended uses. Torque specifications are also included for fasteners and hydraulic connections on the machine. The document is the service manual for JCB VM range machines, and provides sections covering general information, safety, maintenance, and repair of specific systems like the body, electrics, engine, and more.
Jcb vibromax 455 tandem roller service repair manualfjskekmsemmwe
This service manual provides information on Vibromax 355/365, 455/465 tandem rollers. Section one includes general machine descriptions, safety guidelines, specifications, fluid capacities and maintenance procedures. Section two covers engine removal, installation and overhaul. Section three reviews electrical systems such as starting, charging, instrumentation and controls. Section four details hydraulic propulsion systems and diagnostics.
2013 kawasaki zx1400 ed service repair manualfjskekmsemmwe
This document provides model and frame number information for Kawasaki motorcycles from 2012-2013. It includes a table listing the model years, models, and beginning frame numbers. It also notes that the digit in the frame number marked with "□" changes for each machine. The rest of the document is a service manual for the ZZR1400 ABS motorcycle and includes sections on general information, maintenance, fuel system, engine, and more. It provides instructions and specifications for repairing and servicing the vehicle.
2013 kawasaki zr1000 dd service repair manualfjskekmsemmwe
This service manual provides information to assist mechanics in locating specific topics or procedures for servicing a Z1000 motorcycle. It contains sections on general information, maintenance, fuel and cooling systems, engine, wheels, brakes, suspension, electrical systems and more. Mechanics should use the manual's tabs and tables of contents to navigate efficiently to the appropriate section for the service needed. The manual is designed for use by trained mechanics but also contains basic information for owners to service their own motorcycle.
2012 polaris sportsman 500 ho service repair manualfjskekmsemmwe
This document provides specifications and information for various 2012 Polaris Sportsman vehicles, including the 400 HO, 500 HO, 500 Touring HO, and 500 EFI Tractor. It includes details on the vehicle dimensions, engine, drivetrain, suspension, brakes, electrical system, and jetting recommendations. Identification numbers for the vehicle, engine, and transmission are also outlined. Technical charts with torque specifications, drill sizes, and conversions are presented at the end.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01543773
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
B 9U-6282 Torque Wrench Extension 1
Start By:
A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
B. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
Note: The engine oil pump is mounted on the No. 1 crankshaft main bearing cap. The engine oil
pump can be removed without removing the front housing if the No. 1 crankshaft main bearing
cap is removed. Use Tool (B) in order to remove the No. 1 crankshaft main bearing cap. The
engine oil pump is then removed from the No. 1 crankshaft main bearing cap.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00552238
1. Remove two bolts (1) that fasten the strainer and suction pipe to the engine oil pump.
2. Remove bolt (2) that holds the strainer in position.
3. Remove the strainer, suction pipe (3), and the gasket from the engine.
4. Remove the engine oil relief valve. Refer to the Disassembly and Assembly Module,
"Engine Oil Relief Valve - Remove".
2/3438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 2 g00545971
5. Use Tool (A) to remove retaining ring (4) from the idler gear shaft.
6. Remove idler gear (5) from the idler gear shaft. Inspect the idler gear shaft for wear or
damage. If the idler gear shaft is worn or damaged, use a new part for replacement. Use a
suitable press to remove the idler gear shaft from the No. 1 main bearing cap.
Illustration 3 g00545972
7. Remove three bolts (6) from the No. 1 main bearing cap.
8. Remove engine oil pump (7) from the engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:16:39 UTC+0800 2019
3/3438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01052799
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
If any of the parts on the engine oil pump are worn or damaged, the
entire pump must be replaced.
Note: If the No. 1 crankshaft main bearing cap was removed, install the No. 1 crankshaft main
bearing cap with the engine oil pump. Tighten the bolts for the No. 1 crankshaft main bearing cap
to a torque of 265 N�m (195 lb ft).
1/3438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. 1. If the shaft for the idler gear on the engine oil pump was removed, remove the excess
Loctite 603. Apply a new layer of Loctite 603 to the bore in the main bearing cap and install
the shaft.
Illustration 1 g00545972
2. Fill engine oil pump (7) with clean engine oil. Install engine oil pump (7) on the engine.
3. Install three bolts (6). Tighten the bolts to a torque of 22 N�m (16 lb ft).
Illustration 2 g00545971
4. Install idler gear (5) .
5. Use Tool (A) to install retaining ring (4) .
Note: After you install the engine oil pump and the idler gear, ensure that there is a
minimum of 0.08 mm (.003 inch) backlash between the gear on the engine oil pump and the
idler gear.
6. Install the engine oil relief valve. Refer to Disassembly and Assembly, "Engine Oil Relief
Valve - Install".
2/3438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 3 g00552238
7. Install the strainer, suction pipe (3), and the gasket.
8. Install bolt (2). Tighten the bolt to a torque of 22 N�m (16 lb ft).
9. Install two bolts (1). Tighten the bolts to a torque of 22 N�m (16 lb ft).
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:17:35 UTC+0800 2019
3/3438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01644325
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
1/2438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 1 g00556675
Typical example
2. Remove eight bolts (1) and two nuts (2) that fasten the water pump to the front housing.
3. Tap water pump (3) with a soft hammer in order to loosen water pump (3) .
4. Remove water pump (3) and the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:18:30 UTC+0800 2019
2/2438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01081184
Water Pump - Disassemble - Type 1 Engines and 9RM
Engines
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
6V-3009 Crossbar 1
5H-9976 Screw 1
9S-9152 Bearing Pul 1
7X-0290 Bolt 2
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00546103
1. Remove six bolts (1). Remove cover (2) and the gasket.
Illustration 2 g00546104
2/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 2. Remove O-ring seal (3) .
Illustration 3 g00546126
3. Install Tool (A). Remove gear (4) .
Illustration 4 g00546127
4. Use a suitable lever in order to remove seal (5) .
3/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 5 g00546128
5. Use a suitable press in order to remove shaft (6), seal (7), and impeller (8) from housing
(9) .
Note: The water pump for Type 2 Engines and 7BJ Engines is not serviceable. Contact your
Caterpillar dealer for more replacement information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:19:26 UTC+0800 2019
4/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01082733
Water Pump - Assemble - Type 1 Engines and 9RM Engines
SMCS - 1361-016
Assembly Procedure
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The water pump for Type 2 Engines and 7BJ Engines is not serviceable. Contact your
Caterpillar dealer for more replacement information.
1. Clean the inside of the pump body. Ensure that the bearing bore and the counterbore for the
water seal are particularly clean.
2. Apply 4C-9507 Retaining Compound to the outer surface of the bearing. Keep the
compound away from the ends of the bearing.
1/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 1 g00546128
3. Support the gear end of the water pump body.
4. Place the bearing and shaft (6) square in the pump body. Ensure that the shortest end of
shaft (6) is in housing (9) .
5. Use a suitable press and a suitable adapter that will apply force to the bearing. The adapter
should not apply force to the shaft. Press the bearing onto the shaft until the end of the
bearing is level with the bottom of the counterbore for the water seal.
Note: Remove the excess compound from the end of the bearing.
6. Install seal (7) .
Illustration 2 g00546127
NOTICE
Ensure that the water seal is not contaminated by oil or grease. Hold
the seal only by the edge of the flange. Do not damage the ring of green
sealant that is applied to the body of the water seal behind the flange.
2/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. 7. Hold water seal (5) by the edge of the flange. Push the seal onto shaft (6) until the seal is
against the chamfer of the counterbore. Only apply force to the outer flange of the seal.
Note: Ensure that the wide end of the seal is toward the bearing and that the seal is square
with the counterbore.
8. Continue to apply force and hold water seal (5) for ten seconds. This ensures that the water
seal will remain in place.
9. Hold the water pump with the gear end of the shaft on a suitable support. Use a flat bar in
order to press impeller (8) onto shaft (6) to a depth of 8.30 � 0.20 mm (.320 � .010 inch).
After installation, ensure that the impeller will turn freely.
Note: Apply 4C-9507 Retaining Compound to impeller (8) if the original impeller is used.
Remove excess compound after assembly.
Illustration 3 g00546587
10. Lubricate oil seal (3) with clean engine oil. Install oil seal (3) with the flat surface toward
the bearing. Press oil seal (3) into the body with a suitable adapter until the rear of the seal is
level with the end of the pump.
11. Continue to apply force and hold oil seal (3) in position for ten seconds. This ensures that
the seal will remain in place.
12. Press gear (4) onto shaft (6) to a depth of 1.60 � 1.00 mm (.015 � .005 inch) .
Note: Apply 4C-9507 Retaining Compound to gear (4) if the original gear is used. Remove
excess compound after assembly.
3/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 4 g00546103
13. Install a new gasket and cover (2) on the pump body.
14. Install six bolts (1). Tighten the bolts to a torque of 9 N�m (80 lb in).
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:20:22 UTC+0800 2019
4/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01644338
Water Pump - Install
SMCS - 1361-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gasket. Replace the gaskets, if necessary.
Illustration 1 g00556675
Typical example
1/2438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 2. Install the gasket and water pump (3) to the front housing.
3. Install eight bolts (1) and install two nuts (2) that fasten the water pump (3) to the front
housing.
4. Fill the cooling system. If the engine uses diesel engine antifreeze/coolant, refer to
Operation and Maintenance Manual, "Cooling System Coolant (DEAC) - Change". If the
engine uses extended life coolant, refer to Operation and Maintenance Manual, "Cooling
System Coolant (ELC) - Change".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:21:18 UTC+0800 2019
2/2438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01082828
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
1/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 1 g00546643
Typical example of Type 1 and 9RM engines
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly
and Assembly, "Engine Design" topic.
2. Remove six bolts (1) that hold cover (2) and bracket (3) in position.
Note: Type 2 engines and 7BJ engines have four mounting bolts (1) that hold cover (2) in
position.
3. Remove bracket (3) and cover (2) from the water temperature regulator housing.
Illustration 2 g00546644
Typical example of Type 1 and 9RM engines
4. Remove water temperature regulator (4) and the gasket from water temperature regulator
housing (5) .
Note: Type 1 and 9RM engines may have two water temperature regulators for some engine
ratings. Type 2 and 7BJ engines will have one water temperature regulator for all engine
ratings.
2/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Note: Refer to the Testing and Adjusting Module for the correct procedure on testing the
water temperature regulator.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
Illustration 3 g00546644
Typical example of Type 1 and 9RM engines
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly
and Assembly, "Engine Design" topic.
Note: Type 1 and 9RM engines may have two water temperature regulators for some engine
ratings. Type 2 and 7BJ engines will have one water temperature regulator for all engine
ratings.
2. Install water temperature regulator (4) and the gasket into housing (5) .
3/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 4 g00546643
Typical example of Type 1 and 9RM engines
3. Install bracket (3) and cover (2) on the water temperature regulator housing.
4. Install six bolts (1) that fasten cover (2) and bracket (3) to the water temperature regulator
housing.
Note: Type 2 engines and 7BJ engines have four mounting bolts (1) for the cover.
5. Install the upper radiator hose and fill the radiator to the correct level with coolant.
Note: Refer to the Operation and Maintenance Manual for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 30 21:22:13 UTC+0800 2019
4/4438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01082786
Water Outlet Manifold - Remove
SMCS - 1362-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
1/2438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine(...
2019/9/30https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...