The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It describes 19 steps to disassemble the transmission into its major components, including removing valve groups, filters, seals, shafts, and other parts. Special tools are required and safety precautions around fluids must be followed. The transmission is a complex assembly that breaks down into numerous individual parts.
Things to remember while upgrading the brakes of your carjennifermiller8137
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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We will also prioritize Industrial Economic Zone areas and their priorities.
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To be eligible:
1. You must have a registered business and operate in Limpopo
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3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428D BACKHOE LOADER BNS
Configuration: 428D Backhoe Loader BNS01118-01851 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01459029
Transmission (Direct Drive) - Install
SMCS - 3030-012-DD
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 1U-9760 Jack Stand 2
C 1U-7505 Transmisson Jack 1
D 1U-7558 Mounting Brackets 2
E FT-2535 Engine Support Bar Assembly 1
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3. Illustration 1 g00762601
1. Attach tooling (D) to tooling (C) and transmission (10) in order to maintain a good balance.
Illustration 2 g00762359
2. Use tooling (C) in order to position transmission (10). The weight of transmission (10) is
185 kg (408 lb).
Illustration 3 g00762479
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4. 3. Install fourteen bolts (11) .
Illustration 4 g00762562
4. Slide rod assembly (9) on the transmission lever and tighten bolt (8) .
Illustration 5 g00762561
5. Connect three electrical connectors (7) .
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6. Illustration 9 g00760890
11. Remove tooling (B) from front axle (2) .
Illustration 10 g00760888
12. Remove tooling (A) from rear frame (1) .
13. Fill the transmission with oil. Refer to Operation and Maintenance, SEBU7398,
"Capacities" for the proper type and capacity of oil.
,
End By:
a. Install the piston pump. Refer to Disassembly and AssemblyRENR3585, "Piston Pump
(Implement and Steering) - Install".
b. Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) -
Remove and Install".
c. Install the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 4 13:16:53 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428D BACKHOE LOADER BNS
Configuration: 428D Backhoe Loader BNS01118-01851 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i05395070
Transmission (Power Shift) - Remove
SMCS - 3030-011-PM
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 1U-9760 Jack Stand 2
C 1U-7505 Transmisson Jack 1
D 1U-7558 Mounting Brackets 2
E FT-2535 Engine Support Bar Assembly 1
Start By:
A. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) -
Remove and Install".
B. Remove the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) -
Remove and Install".
C. Remove the piston pump. Refer to Disassembly and Assembly, RENR3585, "Piston Pump
(Implement and Steering) - Remove".
1. Use a suitable lifting device in order to raise the machine to a height of 91.4 mm (36 inch)
between the ground and the side step.
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8. Illustration 1 g00760888
2. Place tooling (A) under rear frame (1) .
Illustration 2 g00760890
3. Place tooling (B) under front axle (2) .
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9. Illustration 3 g03410213
4. Remove the inspection cover. Install Tooling (E) in order to support the engine when the
transmission is removed.
Illustration 4 g00760891
5. Disconnect seven electrical connectors (3) . Cut three straps (4) .
Illustration 5 g00760892
6. Cut the strap and disconnect three electrical connectors (5) .
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10. Illustration 6 g00760893
7. Remove plug (6) and drain the transmission oil into a suitable container. The capacity of the
transmission is 18.5 L (4.9 US gal). Remove two bolts (7) .
Illustration 7 g00760894
8. Disconnect line (8) .
Illustration 8 g00760895
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12. Illustration 11 g00760898
12. Position tooling (C) under transmission (13) . Attach tooling (D) to each side of
transmission (13) .
13. Remove four bolts (14) . Carefully move transmission (13) away from the engine in order to
clear the torque converter. Lower transmission (13) to the ground. The weight of
transmission (13) is 227 kg (500 lb).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 4 13:17:40 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 428D BACKHOE LOADER BNS
Configuration: 428D Backhoe Loader BNS01118-01851 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i02557470
Transmission (Power Shift) - Disassemble
SMCS - 3030-015-PM; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7502 Repair Stand 1
B
152-7085 (1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
C 1P-0074 Slide Hammer 1
D
8H-0063 Bearing Puller Assembly 1
6V-3010 Puller Group 1
126-7177 Leg 2
E 1U-6405 Puller 1
F 152-7055 Spring Compressor 1
G 1U-6400 Puller 1
H
128-5041 Bearing Puller 1
6V-3010 Puller Group 1
126-7177 Leg 2
I 6V-2157 Link Bracket 1
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14. ( 1 )
CE Compliant
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Powershift)
- Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Illustration 1 g00730318
1. Use a suitable lifting device in order to install transmission (1) on tooling (A) . The weight
of transmission (1) is 172 kg (379 lb).
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15. Illustration 2 g00730319
2. Remove two valve groups (2) .
Illustration 3 g00730320
3. Remove nut (3) , washer (4) , and coil assembly (5) . Remove seal kit (6) from cartridge
(7) .
Illustration 4 g00730321
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17. 6. Remove valve group (10) .
Illustration 8 g00730325
7. Remove O-ring (11) and O-ring (12) .
Illustration 9 g00730326
8. Remove valve group (13) .
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18. Illustration 10 g00730327
9. Remove two O-rings (14) and O-ring (15) .
Illustration 11 g00730328
10. Remove two bolts (16) and plate (17) .
Illustration 12 g00730329
11. Remove O-ring (18) .
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