This document provides instructions for removing and installing an engine in a 420F2 backhoe loader. It outlines 17 steps for removing the engine, which include disconnecting wiring harnesses, hoses, and other components. It then outlines 17 steps for installing the new engine, which involve connecting all the removed components in reverse order. Tools required include a hydraulic jack, load leveling beam, and various caps and covers. Safety notices are provided to keep components clean and contain fluids.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It describes 17 steps to complete the installation, which include attaching the engine using lifting equipment, installing various components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing fluid lines and tanks, and filling fluids before final assembly of panels and hood. The goal is to properly position and secure the engine while connecting all relevant components.
This document provides instructions for servicing an engine. It describes how to install an engine by attaching it to the machine using lifting tools, aligning and bolting components like the bell housing and flywheel. It also details removing and installing other engine parts such as the fuel priming pump, fuel injection lines, nozzles and filters. The procedures note cleaning parts and plugging lines to prevent contamination.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It describes 17 steps to correctly position the engine, connect components like the torque converter and mounts, and attach hoses and wiring. Tools including a hydraulic jack and load leveling beam are required. The engine weighs approximately 544kg and care must be taken when lifting it into place.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It describes 17 steps to complete the installation, which include attaching the engine using lifting equipment, installing mounting bolts and other components like the alternator, starter motor, and air conditioning compressor. The final steps include connecting fluids, turning on the battery, and filling coolant and oil. Tools required include a hydraulic jack and load leveling beam.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching lifting equipment to the engine, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the alternator and starter motor. Steps include filling the cooling system and engine oil after installation is complete. The manual contains diagrams illustrating each step in the installation process.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It describes 17 steps to complete the installation, which include attaching the engine using lifting equipment, installing various components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing fluid lines and tanks, and filling fluids before final assembly of panels and hood. The goal is to properly position and secure the engine while connecting all relevant components.
This document provides instructions for servicing an engine. It describes how to install an engine by attaching it to the machine using lifting tools, aligning and bolting components like the bell housing and flywheel. It also details removing and installing other engine parts such as the fuel priming pump, fuel injection lines, nozzles and filters. The procedures note cleaning parts and plugging lines to prevent contamination.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It describes 17 steps to correctly position the engine, connect components like the torque converter and mounts, and attach hoses and wiring. Tools including a hydraulic jack and load leveling beam are required. The engine weighs approximately 544kg and care must be taken when lifting it into place.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It describes 17 steps to complete the installation, which include attaching the engine using lifting equipment, installing mounting bolts and other components like the alternator, starter motor, and air conditioning compressor. The final steps include connecting fluids, turning on the battery, and filling coolant and oil. Tools required include a hydraulic jack and load leveling beam.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching lifting equipment to the engine, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the alternator and starter motor. Steps include filling the cooling system and engine oil after installation is complete. The manual contains diagrams illustrating each step in the installation process.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts, and electrical harnesses. Tools needed are also listed. Connecting fuel, coolant, and intake lines are also covered along with filling fluids before completing reassembly.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details connecting the engine components like the bell housing, flywheel, engine mounts, electrical harnesses, air conditioning compressor, fan, and covers. Tools needed are listed. Safety notices are included to handle fluids properly and prevent contamination. The document provides a step-by-step process to install the engine and associated components in the machine.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before final assembly. Tools required are listed. The document provides guidance on safely containing fluids and preventing contamination during the process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before completing the installation. The manual provides diagrams to illustrate each step in the engine installation process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching the engine to a lifting device and positioning it in the machine. Various components like the bell housing, flywheel, and mounts are then connected. Hoses and wiring are attached to components like the alternator and starter. Cooling and fuel lines are installed along with covers and panels to complete the installation. Tools and safety precautions are also outlined.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416C Backhoe Loader with a 3054 engine. It describes the required tools and multi-step processes which include removing bolts, lifting devices, cleaning parts, and torquing fasteners to the specified values. The document contains illustrations supporting each step of the procedures.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and reinstalling the mounting bolts. Tools including link brackets and lifting devices are required.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and separating the housing from the cylinder block using light hammer taps if needed. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and installing new seals is also covered. Dowels align the housing and bolts attach it to the cylinder block with specified torque.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The procedure involves using a drill bit to drill out the plastic sleeve holding the seal in place. Once drilled out, the seal can be removed from the front cover housing. Proper cleaning of parts and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...fujskkmdmd
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the regulator from the engine.
The instructions emphasize cleanliness and safe handling of fluids during maintenance.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...fujskkmdmd
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual (BPH0000...fujskkmdmd
This document provides instructions for removing and installing a governor from a 322C FM EXCAVATOR engine. It describes disconnecting linkages, removing mounting bolts and clips, and using special tools. Proper cleaning and lubrication of seals is emphasized. References are provided for additional information on governor inspection and testing procedures.
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This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details attaching the engine to lifting equipment, aligning and bolting components like the bell housing and flywheel. It also covers connecting wiring harnesses and hoses for items such as the starter motor and alternator. Finally, it lists filling the cooling system and engine oil once installation is complete.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts, and electrical harnesses. Tools needed are also listed. Connecting fuel, coolant, and intake lines are also covered along with filling fluids before completing reassembly.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It details connecting the engine components like the bell housing, flywheel, engine mounts, electrical harnesses, air conditioning compressor, fan, and covers. Tools needed are listed. Safety notices are included to handle fluids properly and prevent contamination. The document provides a step-by-step process to install the engine and associated components in the machine.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The end of the document lists finishing steps like installing air cleaners, mufflers, hoods, and side panels.
This service repair manual provides instructions for installing an engine in a 430F2 backhoe loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before final assembly. Tools required are listed. The document provides guidance on safely containing fluids and preventing contamination during the process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes lifting the engine into place using load leveling beams, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the starter motor, alternator, and air conditioning compressor, and filling fluids like coolant and oil. The final steps include installing panels and covers to complete the engine installation.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, which include attaching the engine, connecting components like the bell housing, flywheel, mounts and panels. It also details connecting wiring harnesses, installing additional components and filling fluids before completing the installation. The manual provides diagrams to illustrate each step in the engine installation process.
This service repair manual provides instructions for installing an engine in a 430F2 Backhoe Loader. It outlines 17 steps for the installation, including attaching the engine using lifting tools, installing mounting bolts and panels, and connecting wiring harnesses, hoses and other components. Tools required include a hydraulic jack and load leveling beam. Proper maintenance and cleaning of parts is emphasized to prevent contamination.
This document provides instructions for installing an engine in a 430F2 backhoe loader. It describes attaching the engine to a lifting device and positioning it in the machine. Various components like the bell housing, flywheel, and mounts are then connected. Hoses and wiring are attached to components like the alternator and starter. Cooling and fuel lines are installed along with covers and panels to complete the installation. Tools and safety precautions are also outlined.
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The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYC
Configuration: 420F2 IT Center Pivot Backhoe Loader LYC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
416F2, 420F2 IT, 420F2 ST, 422F2, 428F2, 430F2 IT, 430F2 ST, 432F2, 434F2 and
444F2 Backhoe Loaders Engine Supplement
Media Number -UENR6152-01 Publication Date -01/06/2015 Date Updated -06/06/2018
i06199414
Engine - Install
SMCS - 1000-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7505 Hydraulic Jack 1
B 6V-3145 Load Leveling Beam 1
Illustration 1 g03849495
1. Attach Tooling (B) and a suitable lifting device to engine (30). The weight of engine (30) is
approximately 544kg (1200 lb). Use Tooling (B) and the suitable lifting device to position
engine (30) into the machine.
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3. Illustration 2 g03849484
Illustration 3 g03849257
2. Align bell housing (28) to the engine and install bolts (29).
3. Rotate the engine and install bolts (26) in order to connect flywheel (27) to the torque
converter.
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4. Illustration 4 g03849498
4. Install engine mounting bolts (31). Repeat on opposite side.
Illustration 5 g03849253
5. Install access panel (25).
Illustration 6 g02999824
6. Remove Tooling (A) from the transmission.
Illustration 7 g03849251
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5. Illustration 8 g03849240
7. Connect ground strap (24). Connect harness assemblies (21) to the electric starting motor.
Connect clip (22) to bracket (23).
Illustration 9 g03849221
8. Connect harness assemblies (20) to the alternator.
Illustration 10 g03849219
9. Position air conditioner compressor (19) on the engine and install bolts (18).
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6. Illustration 11 g03849206
10. Install fan and hub assembly (17). Install nuts (16).
Illustration 12 g03849203
11. Install fan shroud (15). Install fan guard (14). Install hose (13).
Illustration 13 g03849201
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7. Illustration 14 g03849199
12. Install tube (12). Install hoses (10) and (11).
13. Install tube (9). Install coolant tank (8).
Illustration 15 g03797235
14. Install fuel filter assembly (7).
Illustration 16 g03797205
15. Install plate assembly (5). Install bolts (4).
Note: Do not remove bolts (6).
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8. Illustration 17 g03797188
16. Position floor mat (3). Position plate (2) and install the bolts . Repeat on the opposite side of
the cab.
Illustration 18 g03797183
17. Turn battery disconnect switch (1) to the ON position.
18. Fill the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant
(ELC) - Change" for the correct filling procedure.
19. Fill the engine oil . Refer to Operation and Maintenance Manual, "Engine Oil and Filter -
Change" for the correct filling procedure.
End By:
a. Install air cleaner.
b. Install muffler.
c. Install hood assembly.
d. Install side panels.
Wed Nov 27 22:56:38 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYC
Configuration: 420F2 IT Center Pivot Backhoe Loader LYC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02289796
Fuel Priming Pump and Fuel Filter Base - Remove and
Install
SMCS - 1258-010; 1260-010; 1261-010-SE; 1262-010
Removal Procedure
Table 1
Required Tools(1)
Tool Part Number Part Description Qty
ZZ
9U-7069 Cap 3
9U-7067 Cap 3
(1)
SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE
REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE
EXPERIENCED SERVICEMAN.
Start By:
a. Remove the assembly of the filter case and the fuel filter element. Refer to this Disassembly
and Assembly Manual, "Fuel Filter Base - Remove and Install".
Note: Put identification marks on all fuel hose assemblies and on all tube assemblies for
installation purposes. After being disconnected, plug all fuel hose assemblies and plug all tube
assemblies. This helps prevent fluid loss, and this helps to keep contaminants from entering the
system.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00952432
Typical example
1. Disconnect the tube assembly (5). Disconnect the tube assembly (6). Install dust covers onto
the connectors for the fuel priming pump.
2. Disconnect the fuel return line from the connector (3). Install a dust cover to the connector
(3).
3. Disconnect the harness assembly from the connector (2).
4. Support the fuel priming pump. Remove the three setscrews (1) and discard the rubber
washers. Remove the fuel priming pump (4).
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11. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00952432
Typical example
1. Clean the external surfaces of the fuel priming pump (4). Position the fuel priming pump (4)
and install the setscrews (1) and new rubber washers.
2. Remove the dust covers from the fuel priming pump. Remove the plugs from the tube
assemblies. Connect the tube assembly (5). Connect the tube assembly (6).
3. Connect the fuel return line to the connector (3).
4. Connect the harness assembly to the connector (2).
5. Remove the air from the fuel system. Refer to the Operations and Maintenance Manual,
"Fuel System - Prime".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 27 22:58:01 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYC
Configuration: 420F2 IT Center Pivot Backhoe Loader LYC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01924034
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
9U-7067 Cap 4
9U-7069 Cap 4
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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13. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01001306
1. Remove bolts (1). Remove cover (2) from the cylinder head.
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14. Illustration 2 g01001381
2. Disconnect fuel injection lines (3) at fuel injection nozzles (4).
3. Disconnect fuel injection lines (3) at fuel injection pump (5).
4. Remove the fuel injection lines.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01001381
1. Connect fuel injection lines (3) at fuel injection nozzles (4). Tighten the nut to 30 N·m
(22 lb ft).
2. Connect the fuel injection lines at fuel injection pump (5). Tighten the nut to 30 N·m
(22 lb ft).
3. Remove the air from the fuel system. Refer to Operations and Maintenance Manual, "Fuel
System - Prime".
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15. Illustration 4 g01001306
4. Position cover (2) on the cylinder head. Install bolts (1). Tighten the bolts to a torque of
9 N·m (80 lb in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 27 22:58:56 UTC+0800 2019
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16. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYC
Configuration: 420F2 IT Center Pivot Backhoe Loader LYC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878115
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/2
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Illustration 1 g00975056
1. Remove hose (2) from fuel injection nozzle (1).
2. Remove bolt (3). Remove clamp (4) from the fuel injection nozzle.
3. Remove the fuel injection nozzle from the cylinder head. Remove O-ring seal (5) from the
fuel injection nozzle.
4. Remove seat washer (6) from the cylinder head.
Note: If the original seat washer is not removed, the projection of the fuel injection nozzle
will be incorrect when a new seat washer is installed.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 27 22:59:52 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYC
Configuration: 420F2 IT Center Pivot Backhoe Loader LYC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i01878202
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00975210
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20. 1. Lubricate seat washer (6) with clean engine oil. Install the seat washer in the cylinder head.
Note: If the original seat washer is reused, the projection of the fuel injection nozzle will be
incorrect.
2. Install O-ring seal (5) on fuel injection nozzle (1). Install the fuel injection nozzle in the
cylinder head.
Note: Alignment Pin (X) must be located opposite clamp (4).
3. Position clamp (4) on the fuel injection nozzle. Install bolt (3). Tighten the bolt to a torque
of 27 N·m (20 lb ft).
4. Install hose (2) to the fuel injection nozzle.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 27 23:00:48 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420F2 BACKHOE LOADER LYC
Configuration: 420F2 IT Center Pivot Backhoe Loader LYC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02075261
Fuel Injection Pump - Remove - Delphi DP210
SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
B 230-6283 Timing Pin ( Crankshaft) 1
C 9U-6198 Crankshaft Turning Tool 1
D 1P-2320 Combination Puller 1
ZZ
9U-7067 Cap 2
9U-7069 Cap 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
b. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
d. Remove the air compressor, if equipped. Refer to Disassembly and Assembly, "Air
Compressor - Remove and Install".
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