This document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C diesel engine. The key steps for removal include draining fluids, removing ancillary components attached to the head like fuel lines and sensors, and then loosening and removing mounting bolts. Installation involves cleaning surfaces, installing a new gasket, tightening bolts in a specific sequence, and reinstalling removed components. Tools needed include guide bolts, a degree wheel, and red rubber grease.
Caterpillar cat 420 d backhoe loader (prefix bkc) service repair manual (bkc0...ujfjjskkemm
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 3054C diesel engine. It outlines the necessary tools, safety precautions, and step-by-step procedures for removing the cylinder head, installing a new gasket, and torquing the bolts to the proper specifications. Instructions are also provided for removing the camshaft, installing it, and completing reassembly of related components.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Informacion General del tren de fuerza del CAT 910Foliver Ramos
This document provides information about the power train of a Caterpillar 910 compact wheel loader, including descriptions of its main components and how they work together. It details the diesel engine, torque converter, transmission with four clutches for three forward speeds and one reverse, transfer gears, front and rear differentials, drive shafts, and final drives for the front and rear wheels. It also describes the transmission's lubrication system, including the hydraulic pump, oil cooler, and hydraulic controls that direct oil flow to engage the clutches.
Caterpillar cat 434 e backhoe loader (prefix sef) service repair manual (sef0...ujdfjjkskkmmde
The document provides instructions to remove the engine oil pump from a Caterpillar C4.4 engine. It describes draining the engine oil first. Then it details removing the oil pan, oil pump housing cap, relief valve spring and plunger using a magnetic tool. Proper safety precautions are noted due to the spring force.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 950 b wheel loader (prefix 22z) service repair manual (22z031...fjsjjekdkme
This document provides instructions for checking bearing clearances on Caterpillar 3304B and 3306B engines. It describes using plastic gauge tools to measure clearance between engine bearings and journals. The procedure involves inserting the gauge into installed bearings, torquing caps to specification, and measuring the compressed gauge to determine clearance. Clearance specifications for new versus used bearings are provided. Proper technique is emphasized to avoid damaging bearing surfaces when performing the check.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 420 d backhoe loader (prefix bkc) service repair manual (bkc0...ujfjjskkemm
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 3054C diesel engine. It outlines the necessary tools, safety precautions, and step-by-step procedures for removing the cylinder head, installing a new gasket, and torquing the bolts to the proper specifications. Instructions are also provided for removing the camshaft, installing it, and completing reassembly of related components.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Informacion General del tren de fuerza del CAT 910Foliver Ramos
This document provides information about the power train of a Caterpillar 910 compact wheel loader, including descriptions of its main components and how they work together. It details the diesel engine, torque converter, transmission with four clutches for three forward speeds and one reverse, transfer gears, front and rear differentials, drive shafts, and final drives for the front and rear wheels. It also describes the transmission's lubrication system, including the hydraulic pump, oil cooler, and hydraulic controls that direct oil flow to engage the clutches.
Caterpillar cat 434 e backhoe loader (prefix sef) service repair manual (sef0...ujdfjjkskkmmde
The document provides instructions to remove the engine oil pump from a Caterpillar C4.4 engine. It describes draining the engine oil first. Then it details removing the oil pan, oil pump housing cap, relief valve spring and plunger using a magnetic tool. Proper safety precautions are noted due to the spring force.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 950 b wheel loader (prefix 22z) service repair manual (22z031...fjsjjekdkme
This document provides instructions for checking bearing clearances on Caterpillar 3304B and 3306B engines. It describes using plastic gauge tools to measure clearance between engine bearings and journals. The procedure involves inserting the gauge into installed bearings, torquing caps to specification, and measuring the compressed gauge to determine clearance. Clearance specifications for new versus used bearings are provided. Proper technique is emphasized to avoid damaging bearing surfaces when performing the check.
Caterpillar cat 313 f excavator (prefix nlg) service repair manual (nlg00001 ...fjjskekdmmse
This document provides instructions for installing an idler gear on a C4.4 engine. It outlines 19 steps including cleaning and inspecting parts, installing locking pins to hold components in place, lubricating and installing the idler gear and hub, checking timing marks and backlash, and reinstalling covers once complete. Tools required include various pins, sockets, and indicators to aid in the installation and ensure proper timing. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 420 d backhoe loader (prefix bkc) service repair manual (bkc0...ujdjfjkskkdmm
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 3054C diesel engine. It outlines the necessary tools, safety precautions, and step-by-step procedures for removing the cylinder head, installing a new gasket, and torquing the bolts to the proper specifications. Instructions are also provided for removing the camshaft, installing it, and completing reassembly of related components.
Caterpillar cat 420 d backhoe loader (prefix bkc) service repair manual (bkc0...fujsjfjkskefsem
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 3054C diesel engine. It outlines the necessary tools, safety precautions, and step-by-step procedures for removing the cylinder head, installing a new gasket, and torquing the bolts to the proper specifications. Instructions are also provided for removing the camshaft, installing it, and completing reassembly of related components.
The document provides instructions for removing and installing the cylinder head of a 3054C engine used in a 420D backhoe loader. The removal procedure involves draining fluids, removing ancillary components attached to the cylinder head, and using bolts to secure the head to the engine block. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, tightening bolts in a specific sequence, refilling fluids, and reinstalling removed components. Tools required include guide bolts, a degree wheel, and red rubber grease.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C diesel engine. Key steps include:
1. Removing the rocker shaft assembly, pushrods, and front housing before removing the camshaft.
2. Carefully removing the camshaft from the cylinder block by turning the engine upside down.
3. Lubricating the camshaft with oil and carefully installing it in the cylinder block.
4. Reinstalling the front housing, rocker shaft assembly, and pushrods after installing the camshaft.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C diesel engine. Key steps include:
1. Removing the rocker shaft assembly, pushrods, and front housing before removing the camshaft.
2. Carefully removing the camshaft from the cylinder block by turning the engine upside down.
3. Lubricating the camshaft with oil and carefully installing it in the cylinder block.
4. Reinstalling the front housing, rocker shaft assembly, and pushrods after installing the camshaft.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix DGF) Service Repair Manua...fijsekkdmdm2w
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse sequence to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix DGF) Service Repair Manua...zan2736ban
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete the job. Precautions are given to contain fluids and prevent contamination.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...fusjekkdmdmd2w
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...f8usejkddmmd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...8ufjsekddm8u
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete the job. Precautions are given to contain fluids and prevent contamination.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix DGF) Service Repair Manua...fujkskemdmdm4r
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar cat 312 d2 l excavator (prefix dgf) service repair manual (dgf000...ikdkdmddm
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse sequence to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...km7seydwuhdw
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1. To remove the cylinder head, drain fluids, disconnect components, and remove bolts gradually to prevent distortion. Lift off the heavy cylinder head using lifting equipment.
2. To install the cylinder head, clean surfaces, install a new gasket, and tighten bolts in stages using a torque wrench and degree wheel to the specified torques. Reinstall disconnected components and refill fluids.
3. The instructions provide detailed steps and illustrations for precisely removing and reinstalling the cylinder head while taking safety precautions and preventing damage to parts.
Kioti daedong ck35 tractor service repair manualfjjskeknjufksemm
- The document provides safety instructions and tips for working on tractors, including wearing proper protective gear, keeping the work area well-ventilated and clean, following procedures for handling hazardous materials and high pressure lines, and taking precautions to prevent fires, scalding, and injury from rotating parts. It emphasizes that most accidents can be avoided by following basic safety regulations and instructions.
Jcb vibromax 405 single drum roller service repair manualfjjskeknjufksemm
This document is a service manual for single drum roller models 405, 605, and 606. It contains sections on general machine information, the engine, electrical systems, hydraulics, power train, and diagrams. The manual provides specifications, component identification, maintenance procedures, safety information, and schematics to service and repair the roller models.
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This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 3054C diesel engine. It outlines the necessary tools, safety precautions, and step-by-step procedures for removing the cylinder head, installing a new gasket, and torquing the bolts to the proper specifications. Instructions are also provided for removing the camshaft, installing it, and completing reassembly of related components.
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The document provides instructions for removing and installing the cylinder head of a 3054C engine used in a 420D backhoe loader. The removal procedure involves draining fluids, removing ancillary components attached to the cylinder head, and using bolts to secure the head to the engine block. The installation procedure specifies cleaning surfaces, installing new gaskets and seals, tightening bolts in a specific sequence, refilling fluids, and reinstalling removed components. Tools required include guide bolts, a degree wheel, and red rubber grease.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C diesel engine. Key steps include:
1. Removing the rocker shaft assembly, pushrods, and front housing before removing the camshaft.
2. Carefully removing the camshaft from the cylinder block by turning the engine upside down.
3. Lubricating the camshaft with oil and carefully installing it in the cylinder block.
4. Reinstalling the front housing, rocker shaft assembly, and pushrods after installing the camshaft.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C diesel engine. Key steps include:
1. Removing the rocker shaft assembly, pushrods, and front housing before removing the camshaft.
2. Carefully removing the camshaft from the cylinder block by turning the engine upside down.
3. Lubricating the camshaft with oil and carefully installing it in the cylinder block.
4. Reinstalling the front housing, rocker shaft assembly, and pushrods after installing the camshaft.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix DGF) Service Repair Manua...fijsekkdmdm2w
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse sequence to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix DGF) Service Repair Manua...zan2736ban
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete the job. Precautions are given to contain fluids and prevent contamination.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...fusjekkdmdmd2w
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
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This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
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The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete the job. Precautions are given to contain fluids and prevent contamination.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix DGF) Service Repair Manua...fujkskemdmdm4r
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar cat 312 d2 l excavator (prefix dgf) service repair manual (dgf000...ikdkdmddm
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse sequence to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
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The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1. To remove the cylinder head, drain fluids, disconnect components, and remove bolts gradually to prevent distortion. Lift off the heavy cylinder head using lifting equipment.
2. To install the cylinder head, clean surfaces, install a new gasket, and tighten bolts in stages using a torque wrench and degree wheel to the specified torques. Reinstall disconnected components and refill fluids.
3. The instructions provide detailed steps and illustrations for precisely removing and reinstalling the cylinder head while taking safety precautions and preventing damage to parts.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02298184
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Drain the coolant from the engine oil cooler into a suitable container for storage or disposal.
Drain the engine oil from the engine oil cooler into a suitable container. Refer to Operation
and Maintenance Manual for the procedure on draining the engine coolant and the engine
oil.
b. Remove the hose from the air filter to the integral air inlet. Refer to the OEM information
for further details.
c. Remove the fuel priming pump. Refer to this Disassembly and Assembly Manual, "Fuel
Priming Pump and Fuel Filter Base - Remove and Install".
d. Remove the pipe for the boost control.
e. Remove the fuel injectors. Refer to this Disassembly and Assembly Manual, "Fuel Injection
Nozzles - Remove".
f. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
g. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
h. Remove the glow plugs. Refer to this Disassembly and Assembly Manual, "Glow Plugs -
Remove and Install".
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the coolant capacity
and the engine oil capacity of the engine.
Illustration 1 g00951472
1. Remove the setscrew (1) and the fuel line from the cylinder head.
2. Disconnect the harness assembly (4) from the coolant temperature sensor.
3. Disconnect tube assembly (5) from the cylinder head.
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4. Illustration 2 g00954953
4. Remove the setscrews (6). Remove the bypass tube (7) from the cylinder head. Remove the
O-ring seals from the bypass tube. Discard the O-ring seals.
Illustration 3 g00951484
5. Gradually loosen the setscrews (8) in reverse numerical order. Refer to Illustration 3. This
will help prevent distortion of the cylinder head.
6. Remove the setscrews (8) from the cylinder head (9).
7. Use a suitable lifting device and carefully lift the cylinder head off the cylinder block. The
weight of the cylinder head is approximately 57 kg (126 lb).
Note: Take care not to damage the machined surfaces of the cylinder head (9) during
removal.
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5. Note: Do not use a lever to separate the cylinder head from the cylinder block.
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
8. Remove the cylinder head gasket. Discard the cylinder head gasket.
Note: Note the location of the dowels on the cylinder block.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02298802
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6238 Guide Bolt 2
B 8T-3052 Degree Wheel 1
C - Red Rubber Grease -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure
that there is no debris in the cylinder bores, the coolant passages, and the lubricant passages.
Note: Thoroughly clean the hole in the cylinder head for the gas that is ventilated from the
crankcase. Ensure that the hole is not restricted by debris and/or oil deposits.
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7. Illustration 1 g00951564
1. Install the cylinder head gasket on the dowels (10) on top of the cylinder block.
Note: Do not use any sealant or compound on the cylinder head gasket.
2. Install the Tooling (A) in the cylinder block.
3. Use a suitable lifting device to install the cylinder head. The weight of the cylinder head is
approximately 57 kg (126 lb).
Note: Ensure that the cylinder head is positioned on dowels (10). Take care not to damage
the machined surfaces of the cylinder head during installation.
4. Remove the Tooling (A).
Illustration 2 g00951563
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8. 5. Clean the threads of the setscrews that secure the cylinder head. Inspect the threads of the
setscrews that secure the cylinder head.
Note: Do not use the setscrews if there is any visual reduction in the diameter of the threads
(Y) that has not been engaged with the cylinder block. Use a straight edge to check the
bolts.
6. Apply clean engine oil to the threads and the shoulder of the setscrews that secure the
cylinder head before installation.
Illustration 3 g00951484
7. Install the setscrews (8) in cylinder head (9).
Note: The short setscrews are installed in holes that are marked 2, 5, 6, 7, 8, 9, and 10.
Note: The long setscrews are installed in holes that are marked 1, 3, and 4.
8. Tighten the setscrews in numerical order to a torque of 50 N�m (37 lb ft). Refer to
Illustration 3.
9. Tighten the setscrews in numerical order to a torque of 100 N�m (74 lb ft). Refer to
Illustration 3.
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9. Illustration 4 g01151296
10. Use the Tooling (B) to achieve the correct final torque.
Note: If the Tooling (B) is not available, place an index mark on each setscrew.
11. Tighten the setscrews in numerical order. Refer to Illustration 3.
a. Turn the short setscrews (2, 5, 6, 7, 8, 9, and 10) for an additional 225 degrees.
b. Turn the long setscrews (1, 3, and 4) for an additional 270 degrees.
Illustration 5 g00954953
12. Install new O-ring seals on the bypass tube (7). Apply Tooling (C) to the O-ring seals.
Install the bypass tube in the cylinder head. Install the setscrews (6).
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10. Illustration 6 g00951472
13. Connect the tube assembly (5) to the cylinder head.
14. Connect the harness assembly (4) to the coolant temperature sensor.
15. Install bolt (1) and the fuel line to the cylinder head.
16. Fill the cooling system with coolant. Fill the lubrication system with engine oil.
Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the cooling
system capacity and the lubrication system capacity of the engine.
End By:
a. Install the glow plugs. Refer to Disassembly and Assembly Manual, "Glow Plugs - Remove
and Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
c. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
d. Install the fuel injection Nozzles. Refer to Disassembly and Assembly Manual, "Fuel
Injection Nozzles - Install".
e. Install the pipe for the boost control.
f. Install the fuel priming pump. Refer to Disassembly and Assembly Manual, "Fuel Priming
Pump and Fuel Filter Base - Remove and Install".
g. Install the hose from the integral air inlet to the air filter. Refer to the OEM information for
further details.
h. Refill the engine with coolant and engine oil. Refer to the Operation and Maintenance
Manual for the correct procedure, the quantities, the coolant specification, and the
specification for the engine oil.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Sat Oct 19 23:39:00 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02333592
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00540954
1. Use Tooling (A) to remove lifters (1).
Note: Place an identification mark on the lifters for installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Lubricate the lifters with clean oil before installing the lifters in the cylinder block.
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13. Illustration 2 g00540954
2. Use Tooling (A) to install lifters (1).
Note: Ensure that the lifters are installed in the original location and that the lifters are
seated correctly.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02299051
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Turn the engine upside-down so the valve lifters are held in a position away from the
camshaft.
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15. Illustration 1 g00951934
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
2. Carefully remove camshaft (3) from the cylinder block.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the camshaft is clean. Lubricate the camshaft with clean engine oil prior
to installation.
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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16. 1. Carefully install camshaft (3) in the cylinder block.
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02299758
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00546333
Illustration 2 g00546238
1. Use the Tooling (A) in order to remove the camshaft bearing (1) from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 3 g00546238
Illustration 4 g00546333
1. Use the Tooling (A) in order to install the camshaft bearing (1) into the bore in the cylinder
block.
Note: Align the oil hole in camshaft bearing (1) with the oil hole in the bore in the cylinder
block.
Note: The camshaft bearing must be inserted until the front edge of the bearing is flush with
the face of the recess in the cylinder block.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
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Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05003149
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 1 g00956531
1. Remove all dirt, oil, and grease from the exterior surfaces of the oil pan (5).
2. Operate the engine until the engine is warm. Stop the engine.
3. Remove the oil drain plug (6) and the O-ring seal. Drain the engine oil into a suitable
container for storage or disposal.
Note: Refer to the Operation and Maintenance Manual, "Refill Capacities" for information
on the capacity of the lubrication system.
Note: Ensure that the engine oil pan is fully supported before the oil pan is removed.
Particular care must be taken with the cast iron version of the engine oil sump as this
version is heavy.
4. Remove the setscrews (3) and the setscrews (4) from the engine oil pan (5).
5. Remove the engine oil pan (5) and remove the gasket (1) from the cylinder block. Discard
the gasket (1).
6. If necessary, remove the nut (2), the seal, and the tube assembly from the engine oil pan.
7. Clean the engine oil pan (5) with a suitable cleaning fluid. Ensure that all of the cleaning
fluid is removed.
Installation Procedure
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23. Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M8 x 1.25 x 70 mm)
4
B - Loctite 5900 -
C - Loctite 243 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the flange face of the engine oil pan (5) and the flange face of the cylinder block.
Illustration 2 g00541498
2. When the gasket for the oil pan is removed, damage may occur to the existing seal in the
groove of the bridge. If the seal is damaged, apply a sufficient amount of Tooling (B) in
order to fill the groove. The groove must be completely filled.
3. Apply Tooling (B) to the joint between the cylinder block and the front housing.
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24. Illustration 3 g00956479
4. Install Tooling (A) in the cylinder block in Hole (X).
Note: New setscrews have sealant on the first 13 mm (0.5 inch) of the threads. In order to
reuse the old setscrews, clean the old sealant from the bolts and apply Tooling (C) to the
setscrews.
Note: Ensure that the engine oil pan is properly supported while the engine oil pan (5) is
installed onto the cylinder block.
5. Position a new gasket (1) and the engine oil pan (5) on the cylinder block. Install the
setscrews (3 and 4) in order to secure the engine oil pan to the cylinder block. Tighten the
setscrews finger tight.
6. Remove the Tooling (A) and install the remaining setscrews (3 an 4). Tighten the setscrews
(3) in Hole (Y) to a torque of 22 N�m (16 lb ft).
7. Tighten the remaining setscrews (3 and 4) to a torque of 22 N�m (16 lb ft).
8. Inspect the O-ring for the drain plug (6). Replace the O-ring if it is necessary. Install the O-
ring seal and drain plug (6). Tighten the drain plug to a torque of 34 N�m (25 lb ft).
9. If necessary, install the seal and the tube assembly in the engine oil pan. Tighten the nut (2)
to a torque of 18 N�m (13 lb ft).
10. Fill the engine oil pan to the correct level that is indicated on the engine oil level gauge.
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25. Note: Refer to the Operation and Maintenance Manual, "Refill Capacities" for the
lubrication system capacity of the engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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26. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 420D BACKHOE LOADER BKC
Configuration: 420D Backhoe Loader BKC00502-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02300831
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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