The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse sequence to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
Caterpillar cat 312 d2 l excavator (prefix dgf) service repair manual (dgf000...pfiskdmjekm
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1. Drain coolant and oil, remove ancillary components, and loosen bolts to remove the cylinder head.
2. Clean surfaces, install a new gasket, and use bolts and a lifting device to install the new cylinder head.
3. Tighten bolts in a specific sequence using a torque wrench and degree wheel to the proper specifications.
Reinstall removed components and refill coolant and oil to complete the job.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar cat 312 d2 l excavator (prefix dgf) service repair manual (dgf000...fjjskekdmmem
The document provides instructions for removing and installing a cylinder head on a 3054C engine:
1. Drain coolant and oil, remove ancillary components, and loosen bolts in a specific order to remove the cylinder head.
2. Clean surfaces, install a new gasket, and tighten bolts in stages using a torque wrench and degree wheel to specified torques to install the new cylinder head.
3. Reinstall removed components and refill coolant and oil once the cylinder head is securely installed.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar cat 312 d2 l excavator (prefix dgf) service repair manual (dgf000...pfiskdmjekm
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1. Drain coolant and oil, remove ancillary components, and loosen bolts to remove the cylinder head.
2. Clean surfaces, install a new gasket, and use bolts and a lifting device to install the new cylinder head.
3. Tighten bolts in a specific sequence using a torque wrench and degree wheel to the proper specifications.
Reinstall removed components and refill coolant and oil to complete the job.
This document provides instructions for removing and installing a cylinder head and camshaft on a 3054C engine. It outlines the necessary preparation steps, removal process which involves draining fluids and disconnecting components, and installation process which specifies cleaning, lubricating, and torquing components to the proper specifications. Tools required are also listed. The overall document provides a detailed technical procedure for servicing these engine components.
Caterpillar cat 312 d2 l excavator (prefix dgf) service repair manual (dgf000...fjjskekdmmem
The document provides instructions for removing and installing a cylinder head on a 3054C engine:
1. Drain coolant and oil, remove ancillary components, and loosen bolts in a specific order to remove the cylinder head.
2. Clean surfaces, install a new gasket, and tighten bolts in stages using a torque wrench and degree wheel to specified torques to install the new cylinder head.
3. Reinstall removed components and refill coolant and oil once the cylinder head is securely installed.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02298184
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Drain the coolant from the engine oil cooler into a suitable container for storage or disposal.
Drain the engine oil from the engine oil cooler into a suitable container. Refer to Operation
and Maintenance Manual for the procedure on draining the engine coolant and the engine
oil.
b. Remove the hose from the air filter to the integral air inlet. Refer to the OEM information
for further details.
c. Remove the fuel priming pump. Refer to this Disassembly and Assembly Manual, "Fuel
Priming Pump and Fuel Filter Base - Remove and Install".
d. Remove the pipe for the boost control.
e. Remove the fuel injectors. Refer to this Disassembly and Assembly Manual, "Fuel Injection
Nozzles - Remove".
f. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
g. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
h. Remove the glow plugs. Refer to this Disassembly and Assembly Manual, "Glow Plugs -
Remove and Install".
NOTICE
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3. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the coolant capacity
and the engine oil capacity of the engine.
Illustration 1 g00951472
1. Remove the setscrew (1) and the fuel line from the cylinder head.
2. Disconnect the harness assembly (4) from the coolant temperature sensor.
3. Disconnect tube assembly (5) from the cylinder head.
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4. Illustration 2 g00954953
4. Remove the setscrews (6). Remove the bypass tube (7) from the cylinder head. Remove the
O-ring seals from the bypass tube. Discard the O-ring seals.
Illustration 3 g00951484
5. Gradually loosen the setscrews (8) in reverse numerical order. Refer to Illustration 3. This
will help prevent distortion of the cylinder head.
6. Remove the setscrews (8) from the cylinder head (9).
7. Use a suitable lifting device and carefully lift the cylinder head off the cylinder block. The
weight of the cylinder head is approximately 57 kg (126 lb).
Note: Take care not to damage the machined surfaces of the cylinder head (9) during
removal.
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5. Note: Do not use a lever to separate the cylinder head from the cylinder block.
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
8. Remove the cylinder head gasket. Discard the cylinder head gasket.
Note: Note the location of the dowels on the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02298802
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6238 Guide Bolt 2
B 8T-3052 Degree Wheel 1
C - Red Rubber Grease -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure
that there is no debris in the cylinder bores, the coolant passages, and the lubricant passages.
Note: Thoroughly clean the hole in the cylinder head for the gas that is ventilated from the
crankcase. Ensure that the hole is not restricted by debris and/or oil deposits.
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7. Illustration 1 g00951564
1. Install the cylinder head gasket on the dowels (10) on top of the cylinder block.
Note: Do not use any sealant or compound on the cylinder head gasket.
2. Install the Tooling (A) in the cylinder block.
3. Use a suitable lifting device to install the cylinder head. The weight of the cylinder head is
approximately 57 kg (126 lb).
Note: Ensure that the cylinder head is positioned on dowels (10). Take care not to damage
the machined surfaces of the cylinder head during installation.
4. Remove the Tooling (A).
Illustration 2 g00951563
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8. 5. Clean the threads of the setscrews that secure the cylinder head. Inspect the threads of the
setscrews that secure the cylinder head.
Note: Do not use the setscrews if there is any visual reduction in the diameter of the threads
(Y) that has not been engaged with the cylinder block. Use a straight edge to check the
bolts.
6. Apply clean engine oil to the threads and the shoulder of the setscrews that secure the
cylinder head before installation.
Illustration 3 g00951484
7. Install the setscrews (8) in cylinder head (9).
Note: The short setscrews are installed in holes that are marked 2, 5, 6, 7, 8, 9, and 10.
Note: The long setscrews are installed in holes that are marked 1, 3, and 4.
8. Tighten the setscrews in numerical order to a torque of 50 N·m (37 lb ft). Refer to
Illustration 3.
9. Tighten the setscrews in numerical order to a torque of 100 N·m (74 lb ft). Refer to
Illustration 3.
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9. Illustration 4 g01151296
10. Use the Tooling (B) to achieve the correct final torque.
Note: If the Tooling (B) is not available, place an index mark on each setscrew.
11. Tighten the setscrews in numerical order. Refer to Illustration 3.
a. Turn the short setscrews (2, 5, 6, 7, 8, 9, and 10) for an additional 225 degrees.
b. Turn the long setscrews (1, 3, and 4) for an additional 270 degrees.
Illustration 5 g00954953
12. Install new O-ring seals on the bypass tube (7). Apply Tooling (C) to the O-ring seals.
Install the bypass tube in the cylinder head. Install the setscrews (6).
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10. Illustration 6 g00951472
13. Connect the tube assembly (5) to the cylinder head.
14. Connect the harness assembly (4) to the coolant temperature sensor.
15. Install bolt (1) and the fuel line to the cylinder head.
16. Fill the cooling system with coolant. Fill the lubrication system with engine oil.
Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the cooling
system capacity and the lubrication system capacity of the engine.
End By:
a. Install the glow plugs. Refer to Disassembly and Assembly Manual, "Glow Plugs - Remove
and Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
c. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
d. Install the fuel injection Nozzles. Refer to Disassembly and Assembly Manual, "Fuel
Injection Nozzles - Install".
e. Install the pipe for the boost control.
f. Install the fuel priming pump. Refer to Disassembly and Assembly Manual, "Fuel Priming
Pump and Fuel Filter Base - Remove and Install".
g. Install the hose from the integral air inlet to the air filter. Refer to the OEM information for
further details.
h. Refill the engine with coolant and engine oil. Refer to the Operation and Maintenance
Manual for the correct procedure, the quantities, the coolant specification, and the
specification for the engine oil.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sat Jun 20 23:01:08 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02333592
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00540954
1. Use Tooling (A) to remove lifters (1).
Note: Place an identification mark on the lifters for installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Lubricate the lifters with clean oil before installing the lifters in the cylinder block.
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13. Illustration 2 g00540954
2. Use Tooling (A) to install lifters (1).
Note: Ensure that the lifters are installed in the original location and that the lifters are
seated correctly.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02299051
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Turn the engine upside-down so the valve lifters are held in a position away from the
camshaft.
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15. Illustration 1 g00951934
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
2. Carefully remove camshaft (3) from the cylinder block.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the camshaft is clean. Lubricate the camshaft with clean engine oil prior
to installation.
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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16. 1. Carefully install camshaft (3) in the cylinder block.
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02299758
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00546333
Illustration 2 g00546238
1. Use the Tooling (A) in order to remove the camshaft bearing (1) from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 3 g00546238
Illustration 4 g00546333
1. Use the Tooling (A) in order to install the camshaft bearing (1) into the bore in the cylinder
block.
Note: Align the oil hole in camshaft bearing (1) with the oil hole in the bore in the cylinder
block.
Note: The camshaft bearing must be inserted until the front edge of the bearing is flush with
the face of the recess in the cylinder block.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i05003149
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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21. Illustration 1 g00956531
1. Remove all dirt, oil, and grease from the exterior surfaces of the oil pan (5).
2. Operate the engine until the engine is warm. Stop the engine.
3. Remove the oil drain plug (6) and the O-ring seal. Drain the engine oil into a suitable
container for storage or disposal.
Note: Refer to the Operation and Maintenance Manual, "Refill Capacities" for information
on the capacity of the lubrication system.
Note: Ensure that the engine oil pan is fully supported before the oil pan is removed.
Particular care must be taken with the cast iron version of the engine oil sump as this
version is heavy.
4. Remove the setscrews (3) and the setscrews (4) from the engine oil pan (5).
5. Remove the engine oil pan (5) and remove the gasket (1) from the cylinder block. Discard
the gasket (1).
6. If necessary, remove the nut (2), the seal, and the tube assembly from the engine oil pan.
7. Clean the engine oil pan (5) with a suitable cleaning fluid. Ensure that all of the cleaning
fluid is removed.
Installation Procedure
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22. Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M8 x 1.25 x 70 mm)
4
B - Loctite 5900 -
C - Loctite 243 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the flange face of the engine oil pan (5) and the flange face of the cylinder block.
Illustration 2 g00541498
2. When the gasket for the oil pan is removed, damage may occur to the existing seal in the
groove of the bridge. If the seal is damaged, apply a sufficient amount of Tooling (B) in
order to fill the groove. The groove must be completely filled.
3. Apply Tooling (B) to the joint between the cylinder block and the front housing.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 3 g00956479
4. Install Tooling (A) in the cylinder block in Hole (X).
Note: New setscrews have sealant on the first 13 mm (0.5 inch) of the threads. In order to
reuse the old setscrews, clean the old sealant from the bolts and apply Tooling (C) to the
setscrews.
Note: Ensure that the engine oil pan is properly supported while the engine oil pan (5) is
installed onto the cylinder block.
5. Position a new gasket (1) and the engine oil pan (5) on the cylinder block. Install the
setscrews (3 and 4) in order to secure the engine oil pan to the cylinder block. Tighten the
setscrews finger tight.
6. Remove the Tooling (A) and install the remaining setscrews (3 an 4). Tighten the setscrews
(3) in Hole (Y) to a torque of 22 N·m (16 lb ft).
7. Tighten the remaining setscrews (3 and 4) to a torque of 22 N·m (16 lb ft).
8. Inspect the O-ring for the drain plug (6). Replace the O-ring if it is necessary. Install the O-
ring seal and drain plug (6). Tighten the drain plug to a torque of 34 N·m (25 lb ft).
9. If necessary, install the seal and the tube assembly in the engine oil pan. Tighten the nut (2)
to a torque of 18 N·m (13 lb ft).
10. Fill the engine oil pan to the correct level that is indicated on the engine oil level gauge.
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25. Note: Refer to the Operation and Maintenance Manual, "Refill Capacities" for the
lubrication system capacity of the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D2 EXCAVATOR DGF
Configuration: 312D2 & 312D2 L Excavators DGF00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
3054C Engines for Caterpillar Built Machines
Media Number -SENR5069-18 Publication Date -01/05/2015 Date Updated -19/09/2018
i02300831
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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