Caterpillar Cat 416D Backhoe Loader (Prefix BFP) Service Repair Manual (BFP05178-17198).pdf

Service Repair Manual
Models
416D Backhoe Loader

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Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i02557471
Transmission (Power Shift) - Assemble
SMCS - 3030-016-PM; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-7055 Spring Compressor 1
B
152-7085 (1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
C 6V-2157 Link Bracket 1
D 8T-5096 Indicator 1
E 1U-5702 Repair Stand 1
( 1 )
CE Compliant
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
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Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Illustration 1 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
Reverse Shaft
1. Install seal (195) and the O-ring on piston (195) .
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2. Install piston assembly (194) .
3. Install spring assembly (193) .
4. Use tooling (A) in order to compress the spring assembly. Install retaining ring (192) .
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5. Install eight friction discs (190) and eight plates (191) .
6. Install end plate (189) .
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7. Install retaining ring (188) .
8. Install washer (187) and needle thrust bearing (186) .
9. Install caged roller bearing (185) , the spacer, and caged roller bearing (183) .
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10. Install gear (184) .
11. Install needle thrust bearing (182) and washer (181) .
12. Heat bearing (180) to 135 °C (275 °F). Install bearing (180) .
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13. Install two rings (179) .
Input Shaft
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8. Install washer (151) and needle thrust bearing (150) .
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9. Install caged roller bearing (149) , spacer (148) , and caged roller bearing (147) .
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14. Install four rings (141) .
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22. Install washer (169) , needle thrust bearing (168) , caged roller bearing (167) , and caged
roller bearing (166) .
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26. Install ring (161) .
Shaft
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Caterpillar Cat 416D Backhoe Loader (Prefix BFP) Service Repair Manual (BFP05178-17198).pdf

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Caterpillar Cat 416D Backhoe Loader (Prefix BFP) Service Repair Manual (BFP05178-17198).pdf