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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BFP
Configuration: 416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i02557471
Transmission (Power Shift) - Assemble
SMCS - 3030-016-PM; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 152-7055 Spring Compressor 1
B
152-7085 (1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
C 6V-2157 Link Bracket 1
D 8T-5096 Indicator 1
E 1U-5702 Repair Stand 1
( 1 )
CE Compliant
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
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3. Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Illustration 1 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
Reverse Shaft
Illustration 2 g00730943
1. Install seal (195) and the O-ring on piston (195) .
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4. Illustration 3 g00731347
2. Install piston assembly (194) .
Illustration 4 g00731350
3. Install spring assembly (193) .
Illustration 5 g00731351
4. Use tooling (A) in order to compress the spring assembly. Install retaining ring (192) .
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8. Illustration 14 g00731361
13. Install two rings (179) .
Illustration 15 g00731362
14. Heat bearing (197) to 135 °C (275 °F). Install bearing (197) .
Input Shaft
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9. Illustration 16 g00730839
1. Install seal (159) and the O-ring on piston (160) .
Illustration 17 g00731365
2. Install piston assembly (158) .
Illustration 18 g00731366
3. Install spring assembly (157) .
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10. Illustration 19 g00731367
4. Use tooling (A) in order to compress the spring assembly. Install retaining ring (156) .
Illustration 20 g00731368
5. Install eight friction discs (154) and eight plates (155) .
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13. Illustration 27 g00731865
12. Install retaining ring (143) .
Illustration 28 g00731866
13. Heat bearing (142) to 135 °C (275 °F). Install bearing (142) .
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14. Illustration 29 g00731867
14. Install four rings (141) .
Illustration 30 g00731868
15. Install seal (176) and the O-ring on piston (177) .
Illustration 31 g00731870
16. Install piston assembly (178) .
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16. Illustration 32 g00731871
17. Install spring assembly (175) .
Illustration 33 g00731897
18. Use tooling (A) in order to compress the spring assembly. Install retaining ring (174) .
Illustration 34 g00731898
19. Install eight friction discs (172) and eight plates (173) .
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17. Illustration 35 g00731899
20. Install end plate (171) .
Illustration 36 g00731900
21. Install retaining ring (170) .
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