This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which requires draining the oil, removing mounting bolts, and lowering the transmission with lifting equipment. It then describes disassembling the transmission into its major components, such as removing the front and rear output shafts, clutch pack, seals, bearings, and other internal parts. Personal protective equipment is recommended due to hydraulic fluid hazards.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 160 h motor grader (prefix 2fm) service repair manual (2fm000...fiksfejjsekkmme
This document provides instructions for removing and installing the blade lift assembly on a 160H motor grader. It includes:
1) A list of required tools for removal and installation.
2) Step-by-step instructions for removing components like the blade lift arm, bar assembly, cylinder, and bearings.
3) Step-by-step instructions for installing replacement components in reverse order and adjusting shims to achieve proper clearance.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 160 h motor grader (prefix 2fm) service repair manual (2fm000...fiksfejjsekkmme
This document provides instructions for removing and installing the blade lift assembly on a 160H motor grader. It includes:
1) A list of required tools for removal and installation.
2) Step-by-step instructions for removing components like the blade lift arm, bar assembly, cylinder, and bearings.
3) Step-by-step instructions for installing replacement components in reverse order and adjusting shims to achieve proper clearance.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 305 e mini hydraulic excavator (prefix xfa) service repair ma...ufjjskekkmed
The document provides instructions for assembling and disassembling parts of a 305E Mini Hydraulic Excavator's main hydraulic pump and control manifold. It details 23 steps for assembling the pump, including installing bearings, springs, pins and seals. It also describes removing the selector valve, disconnecting hoses and removing the control manifold by taking out solenoids, covers, plungers and other components.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 322 c l 322cl hydraulic excavator (prefix hek) service repair...udfjjjskekdme
This document provides instructions for servicing components of a 322C L Hydraulic Excavator including removing and installing a unit injector hydraulic pump, turbocharger, exhaust manifold, and air inlet heater solenoid. The procedures include using required tools, cleaning parts, applying sealants, and torquing bolts to specified values. Illustrations and part numbers are provided to aid in disassembly and reassembly.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
The document provides instructions for disassembling and assembling the travel motor of a 320 GC excavator. It lists the required tools and parts. The disassembly process involves removing plugs and seals from the motor housing. Springs must be released carefully due to risk of injury. The brake piston is then unseated using air pressure before internal components of the motor can be accessed and replaced. The assembly procedure reverses the disassembly steps.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 311 f lrr excavator (prefix kcw) service repair manual (kcw00...fjskekdmjekm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists over 30 detailed steps to disassemble components like the sprockets, traction control valve, piston assemblies, barrel assembly, planetary gear assemblies, and more. Safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs during disassembly. Required tools are listed at the beginning, along with references to other documents for fluid capacities and tool part numbers.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
New holland b110 c backhoe loader service repair manualfujsefkskekmm
This document is a service manual that provides technical specifications, maintenance, and repair instructions for various backhoe loader models. It contains sections on safety, maintenance, technical specifications, removal and installation of components, systems like engines, transmissions, hydraulics, electrical, and attachments like the loader and backhoe. The manual includes diagrams, specifications, lubrication instructions, troubleshooting guides, and other information needed for maintenance and repairs of these backhoe loaders.
New holland l221 tier 4 b final [nem479941 ]north america skid steer loader ...fujsefkskekmm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland cx6090 laterale combine harvesters service repair manualfujsefkskekmm
This document is a service manual for CNH Industrial combine harvesters. It contains over 200 sections organized by major vehicle systems. The sections provide information on maintenance, repair and replacement of components for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab climate control, attachments/headers, product feeding, threshing, separation, cleaning, and crop storage/unloading systems. The manual applies to several CX5000 and CX6000 series combine harvester models.
New holland cx740 combine harvesters service repair manualfujsefkskekmm
The document provides an overview and component locations of the primary hydraulic power system for a New Holland agricultural vehicle. The system uses a closed-center load sensing pump to supply oil to circuits for steering, header height control, straw elevator functions, lateral flotation, reel adjustment, and unloading tube control. Key components include hydraulic pumps and motors, valves, cylinders, filters, accumulators, and manifolds.
New holland cs520 combine harvesters service repair manualfujsefkskekmm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Sections include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, descriptions of how systems work, diagnostic information like fault codes, and procedures for removal and installation of components. Information is coded using ICE (Information, Classification, Equipment) to allow users to easily search for the specific technical data they need.
New holland c232 tier 4 b (final) europe compact track loader service repair ...fujsefkskekmm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 305 e mini hydraulic excavator (prefix xfa) service repair ma...ufjjskekkmed
The document provides instructions for assembling and disassembling parts of a 305E Mini Hydraulic Excavator's main hydraulic pump and control manifold. It details 23 steps for assembling the pump, including installing bearings, springs, pins and seals. It also describes removing the selector valve, disconnecting hoses and removing the control manifold by taking out solenoids, covers, plungers and other components.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 322 c l 322cl hydraulic excavator (prefix hek) service repair...udfjjjskekdme
This document provides instructions for servicing components of a 322C L Hydraulic Excavator including removing and installing a unit injector hydraulic pump, turbocharger, exhaust manifold, and air inlet heater solenoid. The procedures include using required tools, cleaning parts, applying sealants, and torquing bolts to specified values. Illustrations and part numbers are provided to aid in disassembly and reassembly.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
The document provides instructions for disassembling and assembling the travel motor of a 320 GC excavator. It lists the required tools and parts. The disassembly process involves removing plugs and seals from the motor housing. Springs must be released carefully due to risk of injury. The brake piston is then unseated using air pressure before internal components of the motor can be accessed and replaced. The assembly procedure reverses the disassembly steps.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 311 f lrr excavator (prefix kcw) service repair manual (kcw00...fjskekdmjekm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists over 30 detailed steps to disassemble components like the sprockets, traction control valve, piston assemblies, barrel assembly, planetary gear assemblies, and more. Safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs during disassembly. Required tools are listed at the beginning, along with references to other documents for fluid capacities and tool part numbers.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
New holland b110 c backhoe loader service repair manualfujsefkskekmm
This document is a service manual that provides technical specifications, maintenance, and repair instructions for various backhoe loader models. It contains sections on safety, maintenance, technical specifications, removal and installation of components, systems like engines, transmissions, hydraulics, electrical, and attachments like the loader and backhoe. The manual includes diagrams, specifications, lubrication instructions, troubleshooting guides, and other information needed for maintenance and repairs of these backhoe loaders.
New holland l221 tier 4 b final [nem479941 ]north america skid steer loader ...fujsefkskekmm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland cx6090 laterale combine harvesters service repair manualfujsefkskekmm
This document is a service manual for CNH Industrial combine harvesters. It contains over 200 sections organized by major vehicle systems. The sections provide information on maintenance, repair and replacement of components for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab climate control, attachments/headers, product feeding, threshing, separation, cleaning, and crop storage/unloading systems. The manual applies to several CX5000 and CX6000 series combine harvester models.
New holland cx740 combine harvesters service repair manualfujsefkskekmm
The document provides an overview and component locations of the primary hydraulic power system for a New Holland agricultural vehicle. The system uses a closed-center load sensing pump to supply oil to circuits for steering, header height control, straw elevator functions, lateral flotation, reel adjustment, and unloading tube control. Key components include hydraulic pumps and motors, valves, cylinders, filters, accumulators, and manifolds.
New holland cs520 combine harvesters service repair manualfujsefkskekmm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Sections include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, descriptions of how systems work, diagnostic information like fault codes, and procedures for removal and installation of components. Information is coded using ICE (Information, Classification, Equipment) to allow users to easily search for the specific technical data they need.
New holland c232 tier 4 b (final) europe compact track loader service repair ...fujsefkskekmm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland b100 b backhoe loader service repair manualfujsefkskekmm
This document contains service manuals for various backhoe loader models including the B90B, B100B, B110B, and B115B. It includes sections on safety, maintenance, technical specifications, troubleshooting, and repair procedures for components like the transmission, axles, brakes, hydraulics, electrical systems, and attachments. The document provides detailed information on operating, maintaining and repairing the different systems of backhoe loaders.
Caterpillar cat d4 e track tractor service repair manual (77w01664 and up)fujsefkskekmm
This document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. The removal procedure involves turning off the fuel supply line valve, removing bolts and washers to detach the pump from its base, disconnecting a tube assembly, and removing two bolts to detach the base from the cylinder block. The installation procedure is the reverse of removal. Proper cleanliness and containment of fluids is emphasized.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x007...fujsefkskekmm
This document provides instructions for removing and installing the fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes draining the fuel supply and removing bolts and tubes to access the pump. When installing, it advises checking gaskets and reconnecting tubes before refueling. Similar procedures are provided for removing and installing the fuel filter base and fuel transfer pump.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x000...fujsefkskekmm
The document provides instructions for removing and disassembling components of the fuel system for a Caterpillar D4E track-type tractor, including:
- Removing the fuel priming pump by disconnecting tubes and removing bolts and washers.
- Removing the fuel filter base by disconnecting fuel lines and removing bolts, washers and gaskets.
- Removing the fuel transfer pump by disconnecting tubes and removing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, pistons, sleeves, valves and other internal components.
Caterpillar cat 973 c track loader (prefix bcp) service repair manual (bcp000...fujsefkskekmm
This document provides instructions for removing the pump drive on a Caterpillar 973C track loader. It describes disconnecting hoses, tubes, brackets and removing bolts to detach the implement pump, filter group, hydrostatic valve and other components. Ten detailed steps are outlined including draining fluids, marking connections, lifting components and making sure to contain contaminants during the process. The goal is to properly remove the entire pump drive assembly for maintenance or repair.
Caterpillar cat d4 e track tractor (prefix 2cb) service repair manual (2cb000...fujsefkskekmm
This document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3304B engine. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing due to its weight of 24-32 kg. The installation procedure describes preparing and assembling components inside the housing, such as bearings and camshaft, and timing the installation on the engine.
Caterpillar cat 963 k track loader (prefix ydr) service repair manual (ydr000...fujsefkskekmm
The document provides instructions for removing and installing various components on a Caterpillar 963K track loader, including:
1) Releasing hydraulic pressure before removing any components or lines to prevent injury.
2) Removing the ripper by detaching cylinders, removing bolts and pins, and lifting it off with tools.
3) Removing the ripper lift cylinder by disconnecting hoses and tubes, removing bolts and pins, and lifting it out.
4) Removing the bucket by lowering the lift arm, releasing pressure, removing pins and bolts, and lifting the bucket off.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...fujsefkskekmm
- The document provides installation instructions for a fuel injection pump on a 3054C industrial engine.
- It describes 11 steps for installing the pump, including installing seals, bolts, gears, tubes and ensuring proper timing.
- Proper installation of the spacer and bolts is emphasized to prevent contacting the pump shaft.
Caterpillar cat 963 c track loader (prefix bbd) service repair manual (bbd000...fujsefkskekmm
This document provides instructions for removing and installing components of a Caterpillar 963C track loader engine, including:
- Removing the fuel transfer pump by disconnecting lines and removing bolts.
- Installing the fuel transfer pump by cleaning components, lubricating seals, and reattaching lines and bolts.
- Removing the fuel pressure regulator by removing a bolt and O-ring, and installing by cleaning and replacing the O-ring.
- Removing unit injectors by draining oil, disconnecting connectors, removing bolts, and using tools to pry injectors from sleeves after removing O-rings. The document also provides instructions for cleaning carbon deposits from injector sleeves.
Caterpillar cat 973 c track loader (prefix ldx) service repair manual (ldx000...fujsefkskekmm
The document provides instructions for servicing components of a 973C track loader powered by a C9 engine, including removing and installing the turbocharger, exhaust manifold, and air inlet heater. Safety precautions are outlined, such as wearing protective equipment when working with refrigerant or hot coolant, and ensuring all fluids are contained. Removal and installation procedures provide step-by-step instructions and require the use of specific tools.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j040...fujsefkskekmm
- The document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators.
- It describes removing over a dozen parts from the motor housing, including the rear housing, brushes, field windings, and pinion drive.
- Cleaning and inspecting instructions are provided to check parts for wear and damage before reassembling the motor.
Caterpillar cat 963 b track loader (prefix 9bl) service repair manual (9bl000...fujsefkskekmm
The document provides instructions for disassembling and assembling the air suspension system on a Caterpillar 963B track loader seat. It describes 22 steps to disassemble parts like the air spring, indicator, adjustment knob, and compressor. It then describes 19 steps to reassemble these parts in reverse order. Diagrams are provided to illustrate each step. Safety notices advise releasing air pressure before disassembly and wearing protective equipment when working with springs.
This document provides assembly and disassembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble an alternator, including pressing components together and connecting wires and leads. It also outlines the 5 steps to remove a turbocharger and the 5 steps to install it, including applying anti-seize compound to bolts. Finally, it provides initial instructions for disassembling a turbocharger by removing the compressor housing from the backplate assembly after marking them for alignment during reassembly.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j019...fujsefkskekmm
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble components like the solenoid, rear housing, brushes, pinion drive housing, and field winding coil. Cleaning and inspection steps are included. Reassembly follows the reverse order of disassembly.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BKG
Configuration: 416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01504185
Solenoid Valve (Transmission) - Install
SMCS - 5479-012-T3
Installation Procedure for Powershift Transmission
Arrangement
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00780371
1. Connect all the wire harnesses on the three solenoid valves. Install four plugs and bolts (3)
from each of the control valves (4). Install the three solenoid valves.
Illustration 2 g00780369
2. Install four bolts (1) and floorplate (2) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 7 12:44:58 UTC+0800 2019
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4. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BKG
Configuration: 416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01457233
Transmission (Direct Drive) - Remove
SMCS - 3030-011-DD
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 1U-9760 Jack Stand 2
C 1U-7505 Transmisson Jack 1
D 1U-7558 Mounting Brackets 2
E FT-2535 Engine Support Bar Assembly 1
Start By:
A. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) -
Remove and Install".
B. Remove the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) -
Remove and Install".
C. Remove the piston pump. Refer to Disassembly and Assembly, RENR3585, "Piston Pump
(Implement and Steering) - Remove".
1. Use a suitable lifting device in order to raise the machine to a height of 91.4 mm (36 inch)
between the ground and the side step.
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5. Illustration 1 g00760888
2. Place tooling (A) under rear frame (1) .
Illustration 2 g00760890
3. Place tooling (B) under front axle (2) .
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6. Illustration 3 g00762355
4. Remove inspection plate (3). Install tooling (E) in order to support the engine.
Illustration 4 g00762357
5. Remove plug (4) and drain the transmission oil into a suitable container. The capacity of the
transmission is 18.5 L (4.9 US gal).
Illustration 5 g00762358
6. Remove four bolts (5) .
7. Repeat Step 6 for the opposite side.
8. Remove two bolts (6) .
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7. Illustration 6 g00762561
9. Disconnect three electrical connectors (7) .
Illustration 7 g00762562
10. Loosen bolt (8) and slide rod assembly (9) off the transmission lever.
Illustration 8 g00762359
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8. Illustration 9 g00762473
11. Support transmission (10) with tooling (C), as shown.
12. Attach tooling (D) to tooling (C) and transmission (10) in order to maintain a good balance.
Illustration 10 g00762479
13. Remove fourteen bolts (11) .
14. Carefully move transmission (10) away from the engine in order to clear the torque
converter. Lower transmission (10) to the ground. The weight of transmission (10) is 185 kg
(408 lb).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 7 12:45:38 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BKG
Configuration: 416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01380368
Transmission (Direct Drive) - Disassemble
SMCS - 3030-015-DD; 3066-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 6V-2157 Link Bracket 1
C 9S-9152 Puller Assembly 1
C 5F-7465 Puller 1
C 3/8inch x 6inch Bolt 2
D 4C-3652 Spring Compressor 1
E 1U-6405 Puller 1
F 4C-3802 Puller 1
G 8H-0663 Puller 1
G 5F-7465 Puller 1
H 8B-7551 Puller 1
H 6V-3010 Puller 1
I 137-8102 Spring Compressor 1
J 4C-3089 Puller 1
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10. K 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Direct
Drive) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Illustration 1 g00728888
1. Install transmission (1) on tooling (A) .
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11. Illustration 2 g00728895
2. Remove Implement pump drive shaft (2) from transmission (1) .
Illustration 3 g00728902
3. Remove plug (3). Drain the transmission oil into a suitable container. The capacity of the
transmission is 11.3 L (3 US gal).
Illustration 4 g00728906
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12. 4. Remove bolt (6), washer (5), and yoke (4) .
Illustration 5 g00728913
5. Attach tooling (B) to case (7). Attach a suitable lifting device to tooling (B). Remove
fourteen bolts (8). Remove case (7) from the transmission. The weight of case (7) is 42 kg
(94 lb).
(Direct Drive) Output Shaft (Front)
Illustration 6 g00728940
1. Remove front output shaft (9) .
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13. Illustration 7 g00728943
2. Use tooling (C) in order to remove bearing cone (10) .
Illustration 8 g00728944
3. Use tooling (E) in order to remove bearing cone (11) and gear (12) .
Illustration 9 g00728945
4. Remove two roller bearings (13), spacer (14), needle bearing (15), and thrust washer (16) .
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14. Illustration 10 g00728948
5. Remove retainer (17) and clutch pack (18) .
Illustration 11 g00728950
6. Use a suitable press and tooling (D) in order to compress spring (19). Use tooling (K) in
order to remove snap ring (20) .
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15. Illustration 12 g00728952
7. Remove snap ring (20), retainer (21), and spring (19) .
Illustration 13 g00728953
8. Release piston (22) by blowing shop air into the lube passage, as shown.
Illustration 14 g00729060
9. Use a seal pick in order to remove the seals from piston (22) .
(Direct Drive) Output Shaft (Rear)
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16. Illustration 15 g00729062
1. Remove screws (24) from each of the gearshift rods (23) .
Illustration 16 g00729064
2. Remove plug (25) .
Illustration 17 g00729196
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17. 3. Remove plug (25), O-ring (26), two springs (27), and three balls (28). Remove two gearshift
rods (23) from shift forks (29) .
Illustration 18 g00729197
4. Use tooling (E) in order to remove bearing (30), gear (31), and gear (32) .
Illustration 19 g00729198
5. Remove bearings (33), spacer (34), and synchronizer (35) .
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18. Illustration 20 g00729199
6. Use tooling (F) in order to remove bearing (36) and gear (37). Remove synchronizer (38) .
Illustration 21 g00729200
7. Use tooling (K) in order to remove snap ring (39). Remove gear (40) and housing (41) .
Illustration 22 g00729201
8. Use tooling (E) in order to remove gear (42) .
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19. (Direct Drive) Shaft
1. Remove the shaft by hand for disassembly.
Illustration 23 g00729202
2. Use tooling (G) in order to remove bearings (43) and (44) .
(Direct Drive) Reverse Shaft
1. Remove the reverse shaft by hand for disassembly.
Illustration 24 g00729204
2. Use tooling (G) in order to remove bearings (45) and (46) .
(Direct Drive) Input Shaft
1. Remove the input shaft by hand for disassembly.
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20. Illustration 25 g00729207
2. Use tooling (H) in order to remove bearing (47) .
Illustration 26 g00729208
3. Use tooling (K) in order to remove snap ring (48). Remove spacer (49), needle bearing (50),
and gear (51) .
Illustration 27 g00729210
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21. 4. Remove retainer (52) and clutch pack (53) .
Illustration 28 g00729213
5. Use tooling (I) and a suitable press in order to compress spring (55). Use tooling (K) in
order to remove snap ring (54). Remove the retainer and spring (55) .
Illustration 29 g00729257
6. Release piston (56) by blowing shop air into the lube passage, as shown.
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22. Illustration 30 g00729258
7. Use a seal pick in order to remove the seals from piston (56) .
Illustration 31 g00729260
8. Use tooling (J) in order to remove bearing (57) and gear (58) .
Illustration 32 g00729261
9. Remove gear (59) from the clutch pack.
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23. 10. Repeat Steps 4 through 7 for the remainder of the input shaft.
Transmission Case
Illustration 33 g00729262
Note: Record the measurement and placement of the shims behind the bearing cups in order
to aid in assembly.
1. Remove bearing cups (60), (61), (62), (63), and (64) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416D BACKHOE LOADER BKG
Configuration: 416D Backhoe Loader BKG01300-UP (MACHINE) POWERED BY 3054B Engine
Disassembly and Assembly
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power
Train
Media Number -RENR3578-12 Publication Date -01/04/2010 Date Updated -13/04/2010
i01381641
Transmission (Direct Drive) - Assemble
SMCS - 3030-016-DD; 3066-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 137-8102 Spring Compressor 1
B 1P-1859 Snap Ring Pliers 1
C 4C-3652 Spring Compressor 1
D 6V-2157 Link Bracket 1
E 8T-5096 Indicator 1
F 1U-5750 Engine Stand 1
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Transmission case
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26. Illustration 1 g00729262
Note: Install the shims behind each bearing cup that was recorded on the disassembly
procedure.
1. Install bearing cups (60), (61), (62), (63), and (64) .
(Direct Drive) Input Shaft
Illustration 2 g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away
from the bearings or gears that are contacted.
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27. Illustration 3 g00729745
2. Install the seals on piston (56) .
Illustration 4 g00729752
3. Install piston (56). Install the retainer and spring (55). Use tooling (A) and a suitable press
in order to compress spring (55). Use tooling (B) in order to install snap ring (54) .
Illustration 5 g00729210
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28. 4. Install clutch pack (53) and retainer (52) .
5. Repeat Steps 2 through 4 for the opposite end of the input shaft.
Illustration 6 g00729208
6. Install gear (51), needle bearing (50), and spacer (49). Use tooling (B) in order to install
snap ring (48) .
Illustration 7 g00729771
7. Heat bearing cone (57) to 135 °C (275 °F). Install bearing cone (57) .
8. Install the input shaft.
(Direct Drive) Reverse Shaft
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29. Illustration 8 g00729785
1. Heat bearing cones (45) and (46) to 135 °C (275 °F). Install bearing cones (45) and (46) .
2. Install the reverse shaft.
(Direct Drive) Shaft
Illustration 9 g00729792
1. Heat bearing cones (45) and (46) to 135 °C (275 °F). Install bearing cones (45) and (46) .
2. Install the shaft.
(Direct Drive) Output Shaft (Rear)
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