This document provides instructions for removing and installing the blade lift assembly on a 160H motor grader. It includes:
1) A list of required tools for removal and installation.
2) Step-by-step instructions for removing components like the blade lift arm, bar assembly, cylinder, and bearings.
3) Step-by-step instructions for installing replacement components in reverse order and adjusting shims to achieve proper clearance.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160H MOTOR GRADER 2FM
Configuration: 160H Motor Grader 2FM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Machine Systems
Media Number -SENR8549-06 Publication Date -01/10/2011 Date Updated -12/10/2011
i01584480
Blade Lift - Remove
SMCS - 5219-011; 5222-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
6V-3175 Double Acting Cylinder 1
4C-5809 Electric Hydraulic Pump 1
5P-4184 Tool Stud 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
1P-1837 Bearing Puller Adapter 1
9S-8546 Installer 1
B
6V-3175 Double Acting Cylinder 1
4C-5809 Electric Hydraulic Pump 1
9S-8546 Installer 1
6V-2078 Stud 1
1P-1834 Adapter 1
1A-1935 Full Nut 1
5P-8250 Washer 1
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3. Start By:
A. Remove the centershift cylinder. Refer to Disassembly and Assembly, "Centershift Cylinder
- Remove" for the correct procedure.
B. Remove the blade lift cylinder. Refer to Disassembly and Assembly, "Blade Lift Cylinder -
Remove" for the correct procedure.
Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the
components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
components.
1. Release the centershift lock pin from the centershift lock bar.
Illustration 1 g00634867
Typical Example
2. Position suitable lifting slings to the locator holes at the ends of the bar assembly. Secure
the lifting slings to a hoist. The weight of the bar assembly is 73 kg (160 lb).
Illustration 2 g00634869
3. Remove two bolts (2) from the blade lift arm that is on the right side of the machine.
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4. 4. Remove lock (3) and remove pin (4) that holds the blade lift arm to the bar assembly.
Illustration 3 g00634871
5. Remove two bolts (5) from the blade lift arm that is on the left side of the machine.
6. Remove pin (6) and remove lock (7) that holds the blade lift arm to the bar assembly.
7. Remove the bar assembly.
8. Position suitable lifting slings around the blade lift arm. Secure the lifting slings to a hoist.
The weight of the blade lift arm is 97 kg (214 lb).
Illustration 4 g00634836
9. Remove the blade lift cylinder. Refer to Disassembly and Assembly, "Blade Lift Cylinder -
Remove" for the proper procedure.
10. Remove bolt (8) from plate (9) .
11. Remove plate (9) from the frame and the pin.
12. Remove three bolts (10) from the arm assembly.
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5. 13. Remove lock (11) from the frame and the pin.
Illustration 5 g00634849
14. Remove pin (12) that holds the top of the lift arm to machine frame (13) .
15. Remove the blade lift arm from the machine.
Illustration 6 g00634854
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6. Illustration 7 g00634856
16. Remove two bolts (14), retainer (15), and shim (17) from yoke assembly (16) .
17. Remove seal (18) from retainer (15) .
Illustration 8 g00634858
Illustration 9 g00634860
18. Move yoke assembly (16) partially out of the arm. Remove three washers (19) from the
arm.
19. Position a suitable lifting sling around yoke assembly (16). Secure the lifting sling to a
hoist. Remove yoke assembly (16) from the blade lift arm. The weight of yoke assembly
(16) is 20 kg (44 lb).
20. Remove three washers (20) and two seals (21) from yoke assembly (16) .
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7. Illustration 10 g00634861
21. Remove bearing sleeves (22) and (23) from the blade lift arm by placing a saw cut down the
length of each bearing. Be careful not to cause damage to the inside of the lift arm.
Illustration 11 g00634862
Illustration 12 g00634864
22. Remove four lip seals (24) .
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8. 23. Support Tooling (A) with a lifting sling and a hoist. Use Tooling (A) in order to remove two
bearing sleeves (25) from the frame.
Illustration 13 g00634865
Illustration 14 g00634866
Typical Example
24. Remove two lip seals (26) from bar assembly (29) .
25. Use Tooling (B) in order to remove bearing sleeve (27) .
Note: Tooling (B) is on face (28) for installation purposes.
26. Repeat Step 8 through Step 23 for the remaining blade lift arm.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 25 19:46:56 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160H MOTOR GRADER 2FM
Configuration: 160H Motor Grader 2FM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Machine Systems
Media Number -SENR8549-06 Publication Date -01/10/2011 Date Updated -12/10/2011
i01584528
Blade Lift - Install
SMCS - 5219-012; 5222-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
6V-3175 Double Acting Cylinder 1
4C-5809 Electric Hydraulic Pump 1
5P-4184 Tool Stud 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
1P-1837 Bearing Puller Adapter 1
9S-8546 Installer 1
B
6V-3175 Double Acting Cylinder 1
4C-5809 Electric Hydraulic Pump 1
9S-8546 Installer 1
6V-2078 Stud 1
1P-1834 Adapter 1
1A-1935 Full Nut 1
5P-8250 Washer 1
C 6V-3175 Double Acting Cylinder 1
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10. 4C-5809 Electric Hydraulic Pump 1
5P-4184 Tool Stud 1
9U-6832 Nut 1
4K-0684 Hard Washer 1
1P-1835 Bearing Puller Adapter 1
1P-1837 Bearing Puller Adapter 1
D 1P-0510 Driver Group 1
Note: Verify that all of the components of the blade lift arms are clean and free of foreign material
prior to installation.
Note: Check all of the components for wear or for damage. Replace worn components or damaged
components with new parts.
Illustration 1 g00634864
Illustration 2 g00634862
1. Use Tooling (A) in order to install bearing sleeves (25) in the frame.
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11. 2. Install bearing sleeves (25) until the bearing sleeves are even with the face of the seal
counterbores.
3. Use Tooling (D) (not shown) in order to install four lip seals (24) into the frame until the lip
seals contact the face of the counterbore. Ensure that the sealing lip is facing outward.
Illustration 3 g00634865
Illustration 4 g00634866
Typical Example
4. Use Tooling (B) in order to install bearing sleeve (27) in bar (29). Install bearing sleeve (23)
until the bearing sleeve is 10 ± 1 mm (.4 ± .04 inch) below face (24) .
5. Use Tooling (D) (not shown) in order to install two lip seals (26) until the lip seals contact
bearing sleeve (27). Ensure that the sealing lip is facing outward.
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12. Illustration 5 g00634861
Illustration 6 g00634988
6. Use Tooling (C) in order to install bearing sleeve (22) in the blade lift arm. Install bearing
sleeve (22) until the bearing sleeve is even with the counterbore surface of the shim bore.
7. Use Tooling (C) in order to install bearing sleeve (23) in the blade lift arm. Install bearing
sleeve (23) until the bearing sleeve is even with the counterbore surface of the shim bore.
Illustration 7 g00634860
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13. 8. Install two seals (21) and three washers (20) in the original position on yoke assembly (16) .
9. Use a lifting sling and a hoist in order to install yoke assembly (16) in the blade lift arm.
The weight of the yoke assembly is 20 kg (44 lb).
Illustration 8 g00634858
10. Install three washers (19) in the blade lift arm in the original position.
Illustration 9 g00634856
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14. Illustration 10 g00634854
11. Install seal (18) to retainer (15) .
12. Install two bolts (14), retainer (15), and shims (17) to yoke assembly (16). Shims (15)
should be added or removed in order to obtain 0.25 mm (.010 inch) maximum end play.
Yoke assembly (16) must rotate without binding.
Illustration 11 g00634836
Typical Example
Illustration 12 g00634849
Typical Example
13. Attach lifting slings and a hoist to the blade lift arm. Position the blade lift arm to machine
frame (13). The weight of the blade lift arm is 97 kg (214 lb).
14. Install pin (12) in frame (13) and in the top end of the blade lift assembly. Ensure that the
retention slot in pin (12) is aligned with lock (11) .
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15. Illustration 13 g00634836
Typical Example
15. Install lock (11) and three bolts (10) in the blade lift arm.
16. Position plate (9) to frame (13) and pin (12). Install bolt (8) in plate (9) .
Note: Refer to Specifications, "Blade Lift" for the correct torque specifications.
Illustration 14 g00634995
17. Use 123-8187 Thrust Washers and 8D-4336 Thrust Washers at joint (X) in order to obtain a
minimum gap of 1 mm (.040 inch).
18. Install the blade lift cylinder. Refer to Disassembly and Assembly, "Blade Lift Cylinder -
Install" for the proper procedure.
19. Repeat Step 1 through Step 18 in order to install the remaining blade lift arm.
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16. Illustration 15 g00634867
Typical Example
20. Position suitable lifting slings around the bar assembly. Secure the lifting slings to a hoist.
The weight of the bar assembly is 73 kg (161 lb). Position the bar assembly to the blade lift
arm that is on the left side of the machine. Align the pin holes of the blade lift arm with the
pin holes of the bar assembly.
Illustration 16 g00634871
21. Install pin (6), lock (7), two bolts (5), and the washers that hold the blade lift arm to the bar
assembly.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Illustration 17 g00634869
22. Install pin (4), two bolts (2), and lock (3) to blade lift arm and the bar assembly.
End By:
a. Install the centershift cylinder. Refer to Disassembly and Assembly, "Centershift Lock -
Install" for the correct procedure.
b. Install blade lift cylinder. Refer to Disassembly and Assembly, "Blade Lift Cylinder -
Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 25 19:47:52 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160H MOTOR GRADER 2FM
Configuration: 160H Motor Grader 2FM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Machine Systems
Media Number -SENR8549-06 Publication Date -01/10/2011 Date Updated -12/10/2011
i01190855
Articulation Cylinder - Remove
SMCS - 5265-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6600 Hand Hydraulic Pump 1
6V-3160 Double Acting Cylinder 1
1P-5581 Spacer 1
8F-4225 Bolt 1
5F-7353 Washer 1
B
9U-6600 Hand Hydraulic Pump 1
6V-3160 Double Acting Cylinder 1
1P-1832 Adapter 1
5P-4197 Spacer 1
5F-7379 Bolt 1
Start By:
A. Remove the batteries. Refer to Disassembly and Assembly, "Battery - Remove" for the
correct procedure.
B. Remove the battery boxes. Refer to Disassembly and Assembly, "Battery Box - Remove"
for the correct procedure.
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20. Personal injury or death can result from sudden machine movement.
Sudden movement of the machine can cause injury to persons on or
near the machine.
To prevent injury or death, make sure that the area around the
machine is clear of personnel and obstructions before operating the
machine.
NOTICE
Never remove the fill/vent plug from the hydraulic tank if the oil is hot.
Air can enter the system and cause pump damage.
1. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly,
"Machine Preparation for Disassembly and Assembly" for the proper procedure.
Hydraulic oil pressure can remain in the hydraulic system on this
machine after the engine and pump have been stopped. Serious injury
can result if this pressure is not released before any service is done on
the hydraulic systems. In order to prevent possible injury, release the
hydraulic system pressure before working on any fitting, hose, or
hydraulic component.
Lower all attachments to the ground before service is started. If the
hydraulic system must be serviced, tested, or adjusted with the
attachment in the raised position, the attachments and lift cylinders
must be supported properly.
Always move the machine to a location away from the travel of other
machines. Be sure that other personnel are not near the machine when
the engine is running and tests or adjustments are being made.
NOTICE
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21. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Install caps and plugs on all openings in order to prevent dirt or debris from entering
the system. Cleanliness is an important factor. Before the removal procedure, the exterior of
the component should be thoroughly cleaned. This will help to prevent dirt from entering
the internal components.
Note: For easier assembly, mark all hose assemblies, tube assemblies, wire harnesses and
cables for identification purposes.
2. Drain the oil from the hydraulic tank into a suitable container for storage or disposal. The
capacity of the hydraulic system is 38 L (10 US gal).
Illustration 1 g00637120
3. Remove bolt (1) and remove the clamp that holds the wiring harness to hydraulic tank
support (4) .
4. Position block (6) in order to support the hydraulic tank.
5. Remove bolt (2), the nut, and two washers from hydraulic tank support (4) and the bracket
on the hydraulic oil tank.
6. Remove two bolts (5) and remove the two washers from hydraulic tank support (4) from the
cab.
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