This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It describes removing over 30 individual parts in multiple steps. Key steps include using lifting tools to remove heavy components weighing over 60kg, driving pins to separate gear assemblies, and determining the correct shim thickness to achieve proper bearing preload. The goal is to thoroughly disassemble, clean, and reassemble the final drive, ensuring all parts are replaced in their original locations and orientations.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Precise tools are required and components must be reinstalled in their original locations. Weights of removed parts are provided to assist with lifting. The assembly section details cleaning and lubricating components, setting proper bearing preload using shims, and installing seals using special tools.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and bearings. For assembly, it lists 8 steps such as cleaning parts, installing bearings, seals and housing components, and determining the correct number of shims using a micrometer to measure gear dimensions. The overall document provides detailed technical instructions for taking apart and rebuilding the final drive transmission on this excavator model.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekmsemm
This document provides disassembly and assembly instructions for the final drive on a 365C excavator. It describes how to disassemble the various components of the final drive including removing the ring gear, carrier assemblies, gears, shafts and seals. It then describes the assembly process and includes details on cleaning, applying threadlock, installing bearings and seals, and determining the correct shim thickness. The overall document provides a detailed multi-step process for taking apart and rebuilding the final drive assembly.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured in their original locations.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Special tools are required to remove parts. Components must be cleaned and seals checked before assembly. The bearing preload is set using a hydraulic cylinder to apply precise pressure while shims are used to achieve the correct spacing.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Precise tools are required and components must be reinstalled in their original locations. Weights of removed parts are provided to assist with lifting. The assembly section details cleaning and lubricating components, setting proper bearing preload using shims, and installing seals using special tools.
Caterpillar cat 365 c excavator (prefix mem) service repair manual (mem00001 ...fjjskekmsemm
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and bearings. For assembly, it lists 8 steps such as cleaning parts, installing bearings, seals and housing components, and determining the correct number of shims using a micrometer to measure gear dimensions. The overall document provides detailed technical instructions for taking apart and rebuilding the final drive transmission on this excavator model.
Caterpillar cat 365 c l excavator (prefix mem) service repair manual (mem0000...fjjskekmsemm
This document provides disassembly and assembly instructions for the final drive on a 365C excavator. It describes how to disassemble the various components of the final drive including removing the ring gear, carrier assemblies, gears, shafts and seals. It then describes the assembly process and includes details on cleaning, applying threadlock, installing bearings and seals, and determining the correct shim thickness. The overall document provides a detailed multi-step process for taking apart and rebuilding the final drive assembly.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured in their original locations.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive of a 365C excavator. It lists over 30 steps to remove components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying pressure and measuring clearances. All parts must be cleaned before assembly and Loctite is used to secure components like pins and bolts.
This document provides instructions for disassembling and assembling the final drive on a 365C excavator. It lists over 30 steps for disassembly, including removing the final drive housing, ring gear, carrier assemblies, gears, shafts and seals. For assembly, it describes cleaning and inspecting parts, applying threadlocker, installing bearings and seals, and adjusting bearing preload using shims. The goal is to thoroughly disassemble and then reassemble the final drive, ensuring all parts are cleaned and properly secured.
Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
This document provides installation instructions for removing and installing an axle shaft on the steering axle of an M325D Material Handler excavator. It is a 15 step process that includes draining fluids, removing bolts and pins, lifting out heavy components using lifting devices, replacing seals and bushings, and reinstalling components in reverse order. Special tools are required and Loctite threadlocker is used on reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and left boom cylinder. It instructs using tools and lifting devices to reposition pins and plates to separate the frames while supporting heavy components weighing up to 500 pounds. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, and hub. The assembly procedure provides steps to install 23 components in reverse order and includes checking brake clearance and installing seals and bearings. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for disassembling and assembling the main hydraulic pump of a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using various tools to set dimensions and install retaining rings, seals and bearings. Precision is required to mark positions of parts and reinstall components in their original orientation for proper function.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
The document provides instructions for disassembling the front and rear axles of an M315F wheeled excavator. It lists required tools and presents a 23 step procedure for removing components like carrier housings, planetary gears, bearings, seals, and hubs. Detailed illustrations accompany each step to show how to properly disassemble parts. Safety notices are included to handle fluids and springs safely during the process.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. It then lists the assembly steps in reverse order, noting to replace all seals and gaskets, apply oil, and ensure cleanliness during assembly.
Caterpillar Cat M312 Excavator (Prefix 6TL) Service Repair Manual (6TL00001-0...paws21610697
This document provides the disassembly and assembly procedures for the swing drive of an M312 excavator. The disassembly procedure involves 28 steps to remove components such as the swing brake assembly, discs, plates, piston, seals, shaft, gears, bearings, and housing. The assembly procedure involves 17 steps and requires various tools to install components in the reverse order of disassembly while applying lubricant and ensuring proper torque specifications are achieved.
This document provides instructions for removing and installing engine oil filter bases and related components on Caterpillar 3304B and 3306B engines. The procedures describe removing the oil filter, oil filter base, gaskets and O-rings. Instructions are provided for disassembling the oil filter base by removing covers, bolts, springs and plungers. Reassembly and installation steps are also outlined. Tools required are listed for each procedure. Precautions are noted to keep parts clean and contain fluids.
Caterpillar Cat D250E II Articulated Truck (Prefix 4PS) Service Repair Manual...paws21610697
The document provides instructions for disassembling and assembling the piston pump used for steering on a D250E II Articulated Truck. The disassembly procedure involves removing 21 individual parts from the pump housing. The assembly procedure instructs assembling the 21 parts in the reverse order, applying lubrication and torque specifications as needed. Tools required include various drivers, pliers, and lubricants.
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the rear housing. Various parts are inspected for wear or damage during disassembly. Cleaning and replacement parts are also discussed. Tools required are listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
This document provides installation instructions for removing and installing an axle shaft on the steering axle of an M325D Material Handler excavator. It is a 15 step process that includes draining fluids, removing bolts and pins, lifting out heavy components using lifting devices, replacing seals and bushings, and reinstalling components in reverse order. Special tools are required and Loctite threadlocker is used on reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and left boom cylinder. It instructs using tools and lifting devices to reposition pins and plates to separate the frames while supporting heavy components weighing up to 500 pounds. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, and hub. The assembly procedure provides steps to install 23 components in reverse order and includes checking brake clearance and installing seals and bearings. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for disassembling and assembling the main hydraulic pump of a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using various tools to set dimensions and install retaining rings, seals and bearings. Precision is required to mark positions of parts and reinstall components in their original orientation for proper function.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
The document provides instructions for disassembling the front and rear axles of an M315F wheeled excavator. It lists required tools and presents a 23 step procedure for removing components like carrier housings, planetary gears, bearings, seals, and hubs. Detailed illustrations accompany each step to show how to properly disassemble parts. Safety notices are included to handle fluids and springs safely during the process.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. It then lists the assembly steps in reverse order, noting to replace all seals and gaskets, apply oil, and ensure cleanliness during assembly.
Caterpillar Cat M312 Excavator (Prefix 6TL) Service Repair Manual (6TL00001-0...paws21610697
This document provides the disassembly and assembly procedures for the swing drive of an M312 excavator. The disassembly procedure involves 28 steps to remove components such as the swing brake assembly, discs, plates, piston, seals, shaft, gears, bearings, and housing. The assembly procedure involves 17 steps and requires various tools to install components in the reverse order of disassembly while applying lubricant and ensuring proper torque specifications are achieved.
This document provides instructions for removing and installing engine oil filter bases and related components on Caterpillar 3304B and 3306B engines. The procedures describe removing the oil filter, oil filter base, gaskets and O-rings. Instructions are provided for disassembling the oil filter base by removing covers, bolts, springs and plungers. Reassembly and installation steps are also outlined. Tools required are listed for each procedure. Precautions are noted to keep parts clean and contain fluids.
Caterpillar Cat D250E II Articulated Truck (Prefix 4PS) Service Repair Manual...paws21610697
The document provides instructions for disassembling and assembling the piston pump used for steering on a D250E II Articulated Truck. The disassembly procedure involves removing 21 individual parts from the pump housing. The assembly procedure instructs assembling the 21 parts in the reverse order, applying lubrication and torque specifications as needed. Tools required include various drivers, pliers, and lubricants.
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the rear housing. Various parts are inspected for wear or damage during disassembly. Cleaning and replacement parts are also discussed. Tools required are listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 365C EXCAVATOR MCS
Configuration: 365C L Excavator MCS00001-UP (MACHINE) POWERED BY C-15 Engine
Disassembly and Assembly
365C Excavator Machine Systems
Media Number -RENR8616-03 Publication Date -01/08/2012 Date Updated -24/08/2012
i02388153
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 (1)
Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
( 1 )
Cut the tool to length (X). Length (X) is equal to 14 mm (0.55 inch). Refer to Step 27 for the correct
modification.
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
1. Thoroughly clean the outside of the final drive prior to disassembly.
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3. Illustration 1 g00865168
2. Fasten the final drive to Tooling (A). Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations. The
weight of the final drive is approximately 817 kg (1800 lb).
Illustration 2 g00865172
3. Remove socket head bolts (1) from the final drive cover.
Illustration 3 g01192344
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4. 4. Attach Tooling (C) and a suitable lifting device to cover (2). The weight of cover (2) is
approximately 66 kg (145 lb).
5. Remove bolts (3). Use a suitable hammer to break the seal between cover (2) and the ring
gear. Remove cover (2).
Illustration 4 g00865183
6. Remove spacer (4) and the shims from the cover.
7. Remove socket head bolts (5) and ring gear (6) from the cover.
Illustration 5 g00865487
8. Remove sun gear (7) .
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5. Illustration 6 g00865501
9. Use Tooling (B) and a suitable lifting device to remove carrier assembly (8). The weight of
carrier assembly (8) is approximately 30 kg (55 lb).
Illustration 7 g00865534
10. Remove retaining ring (9), spacer (10), and sun gear (11) .
Illustration 8 g00865551
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6. 11. Drive spring pin (13) into shaft (14). Remove shaft (14) and gear assembly (12) .
Illustration 9 g00865614
12. Remove washers (15) and bearing (16) from gear (17). Remove spring pin (13) from shaft
(14) .
13. Repeat Steps 11 and 12 for the remaining gear assemblies.
Illustration 10 g00865671
14. Use Tooling (B) and a suitable lifting device to remove carrier assembly (18). The weight of
carrier assembly (18) is approximately 68 kg (150 lb).
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7. Illustration 11 g00865717
15. Remove retaining ring (19), spacer (20), and gear assembly (21) .
Illustration 12 g00865736
16. Drive spring pin (22) into planetary shaft (24). Remove planetary shaft (24) and gear
assembly (23) .
Illustration 13 g00865753
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8. 17. Remove thrust washers (27) and bearing (26) from planetary gear (25). Remove spring pin
(22) from shaft (24) .
18. Repeat Steps 16 and 17 for the remaining gear assemblies.
Illustration 14 g01192348
19. Use Tooling (C) and a suitable lifting device to remove carrier assembly (28). The weight of
carrier assembly (28) is approximately 107 kg (235 lb).
20. Remove spacer (29) .
Illustration 15 g00865872
21. Drive spring pin (31) into shaft (32). Remove planetary shaft (32) and gear assembly (30) .
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9. Illustration 16 g00865884
22. Remove thrust washers (33) and (37), and bearings (34) and (36) from planetary gear (35).
Remove spring pin (31) from shaft (32) .
23. Repeat Steps 21 and 22 for the remaining gear assemblies.
Illustration 17 g01192382
24. Use Tooling (C) and a suitable lifting device to remove ring gear (38) from housing (39).
The weight of ring gear (38) is approximately 125 kg (275 lb).
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10. Illustration 18 g00865939
25. Remove O-ring seal (40) from the main housing.
Illustration 19 g00865955
26. Place suitable cribbing under the final drive in order to support the motor housing.
Illustration 20 g00866047
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11. Illustration 21 g00865969
Dimension (X) is equal to 14.0 mm (0.55 inch).
27. Use Tooling (D) to remove bolts (41) from gear (42) .
Illustration 22 g00866066
28. Install Tooling (E) in the gear, as shown. Tighten Tooling (E) evenly in order to loosen the
gear. Remove the gear from the motor housing.
Illustration 23 g00866072
29. Remove shims (43) from the motor housing.
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12. Illustration 24 g00866085
30. Attach Tooling (C) and a suitable lifting device to main housing (45). The weight of main
housing (45) is approximately 191 kg (420 lb).
31. Remove bolts (44) .
32. Use the suitable lifting device to separate main housing (45) from motor housing (39) .
Note: Motor housing (39) will rest on the suitable cribbing.
Illustration 25 g00866095
33. Remove bearing cone (46) from the main housing.
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13. Illustration 26 g00866100
34. Remove Duo-Cone seal (47), and bearing cups (48) and (49) from the main housing.
Illustration 27 g00866156
35. Remove pins (50), if necessary.
36. Remove bearing cone (51) .
37. Remove Duo-Cone seal (52) from the motor housing.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 365C EXCAVATOR MCS
Configuration: 365C L Excavator MCS00001-UP (MACHINE) POWERED BY C-15 Engine
Disassembly and Assembly
365C Excavator Machine Systems
Media Number -RENR8616-03 Publication Date -01/08/2012 Date Updated -24/08/2012
i07188314
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3941 Link Bracket 3
C 439-3940 Link Bracket 2
D
385-7874 Hydraulic Torque Wrench 1
385-8479 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
F 6V-3175 Double Acting Cylinder 1
350-7768 Electric Hydraulic Pump Gp 1
150-1784 Crossblock 1
1U-9889 Crossblock 1
150-1961 Washer 2
150-1786 Plate 2
4C-9634 Puller Stud 1
9U-6832 Nut 1
2K-7468 Locknut 1
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15. 4K-0684 Locknut 2
6V-2078 Stud 2
5P-4807 Cap 2
H 140-7642 Duo-Cone Seal Installer As 1
J - Loctite 1
K 9S-3263 Thread Lock Compound 1
L - Loctite 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly.
Note: Check the condition of all the O-ring seals that are used in the final drive. If any of
the seals are worn or damaged, use new parts for replacement.
2. Reassemble the final drive on wood blocks and Tooling (A).
Illustration 1 g00875656
3. Apply Tooling (J) to the surfaces that contact the bearing cones. Install the bearing cone
with a press. Raise the temperature of bearing cone (51) and install the bearing cone.
4. Apply Tooling (J) to the surfaces that contact pins (50) and install contact pins (50).
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16. Illustration 2 g00875674
5. Apply Tooling (J) to the surfaces that contact the bearing cups. Install bearing cups (48) and
(49).
Illustration 3 g01192402
6. Attach Tooling (C) and a suitable lifting device to main housing (45). Install main housing
(45) on motor housing (39). The weight of main housing (45) is approximately 191 kg
(420 lb).
Illustration 4 g00875859
7. Install bearing cone (46) and the bearing cone.
8. Use the following procedure to determine the bearing preload and the correct number of
shims.
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17. Illustration 5 g00603328
a. Use a depth micrometer to measure the step length of the coupling gear (42). Take
measurements at several different locations around the gear. Compute the average of
the measured dimensions and record the number. Call this Dimension (X).
Illustration 6 g00876170
Illustration 7 g00876133
b. Use Tooling (F) to apply a load of 10700 kPa (1550 psi) to seat the bearings. A
pressure of 10700 kPa (1550 psi) is the equivalent of 10000 kg (22050 lb) on a
suitable press. Rotate the housing to seat the bearing. Reduce the load to 4825 kPa
(700 psi).
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18. c. Rotate Tooling (F) by 90° and repeat Step 8.b.
d. Maintain the load on the bearings. Use a depth micrometer and measure the distance
between the top face of motor housing and the bearing cone. Take this measurement
in several locations around the bearing. Compute the average of the measured
dimensions and record the number. Call this Dimension (Y).
e. Determine the correct thickness of the shim pack that will be installed between the
bearing cone and the coupling gear. The shim pack thickness is equal to Dimension
(X) minus Dimension (Y). Tolerance for the shim pack is 0.10 mm (0.003 inch).
Note: If two shims are required, install the thinner shim next to the coupling gear
when the coupling gear is installed.
9. Use Tooling (C) and a suitable lifting device to remove the main housing from the motor
housing. The weight of the main housing is approximately 191 kg (420 lb).
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install"
.
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, apply clean oil on the contact surfaces of the metal seals.
Illustration 8 g01192416
10. Use Tooling (H) to install Duo-Cone seal (47) in the main housing.
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19. Illustration 9 g01192418
11. Use Tooling (H) to install Duo-Cone seal (52) in the motor housing.
Note: Make sure that the Duo-Cone seals are not scratched or damaged during the assembly
of the main housing or during the assembly of the motor housing. After installation of the
main housing on the motor housing, there will be a small gap between the components. The
gap is caused by the Duo-Cone seals. The gap will be eliminated during installation of the
gear.
Illustration 10 g01192402
12. Use Tooling (C) and a suitable lifting device to position main housing (45) on motor
housing (39). Make sure that the Duo-Cone seals are not scratched or damaged during
installation. The weight of the main housing is approximately 191 kg (420 lb).
Illustration 11 g00876801
13. Install bearing cone (46).
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20. Illustration 12 g00866072
Illustration 13 g03671062
Typical Example
14. Place shims (43) in the correct position on the motor housing. If two shims were required,
put the thinner shim in contact with coupling gear (42). Make sure that all the holes in the
components are in alignment with each other. Put coupling gear (42) in the original position
on the motor housing.
15. Apply Tooling (K) on the threads of bolts (41). Install the bolts to secure coupling gear (42)
in place. Tighten bolts (41) evenly in a crisscross pattern to a torque of 1800 ± 200 N·m
(1327 ± 148 lb ft).
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21. Illustration 14 g03671063
16. Install O-ring seal (40) in the main housing.
Illustration 15 g00866085
17. Use Tooling (C) and a suitable lifting device to position housings (39) and (45) on Tooling
(A). The combined weight of housings (39) and (45) is approximately 363 kg (800 lb).
18. Install bolts (44) to secure the housings to Tooling (A).
19. Remove the suitable cribbing.
Illustration 16 g03671065
20. Thoroughly clean the mating surface of main housing (39) that contacts ring gear (38).
Apply a bead of Tooling (L) on the mating surface of ring gear (38). Use Tooling (C) and a
suitable lifting device to place ring gear (38) in position on main housing (39). Make sure
that the alignment mark on main housing (39) and ring gear (38) line up with each other. It
may be necessary to use a suitable hammer to seat ring gear (38) on main housing (39).
21. Assemble the carrier assembly, as follows:
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22. Illustration 17 g00865884
Illustration 18 g01192432
a. Apply clean oil on bearings (34) and (36). Install bearings (34) and (36) in planetary
gear (35).
b. Install thrust washers (33) and (37) on each side of planetary gear (35).
c. Install planetary gear (35) and thrust washers (33) in carrier assembly (28).
d. Install planetary shaft (32) in carrier assembly (28) and through planetary gear
assembly (30). Make sure that the spring pin hole in planetary shaft (32) is in
alignment with the spring pin hole in carrier assembly (28).
e. Install spring pin (31) in carrier assembly (28) and into planetary shaft (32). Make
sure that the spring pin hole in planetary shaft (32) is in alignment with the spring pin
hole in carrier assembly (28).
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23. Illustration 19 g00513451
f. Orient the split in spring pin (31) horizontally to the carrier. Align the split in the
spring pin to the left or to the right. Make a stake mark on each side of the spring pin
hole in the carrier. This will prevent the spring pin from falling out of the spring pin
hole. Each stake mark should be approximately 1.5 to 3.00 mm
(0.06 to 0.118 inch)from the outside diameter of the spring pin hole.
g. Repeat Steps 21.a through 21.f to install the other three planetary gears in carrier
assembly (28).
Illustration 20 g01192348
22. Use Tooling (C) and a suitable lifting device to install carrier assembly (28) in the ring gear.
The weight of carrier assembly (28) is approximately 125 kg (275 lb).
23. Install spacer (29).
24. Assemble the carrier assembly, as follows:
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24. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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click on the link above,
please download the PDF
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25. Illustration 21 g00865753
Illustration 22 g00865736
a. Apply clean oil on bearing (26). Install bearing (26) in planetary gear (25).
b. Install thrust washers (27) on each side of planetary gear (25).
c. Install thrust washers (27) and planetary gear (25) in the carrier assembly.
d. Install planetary shaft (24) in the carrier assembly and through planetary gear
assembly (23). Make sure that the spring pin hole in planetary shaft (24) is in
alignment with the spring pin hole in the carrier.
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26. Illustration 23 g00513451
e. Orient the split in the spring pin (22) horizontally to the carrier. Align the split in the
spring pin to the left or to the right. Make a stake mark on each side of the spring pin
hole in the carrier. This will prevent the spring pin from falling out of the spring pin
hole. Each stake mark should be approximately 1.5 to 3.00 mm (0.06 to 0.118 inch)
from the outside diameter of the spring pin hole.
f. Repeat Steps 24.a through 24.e to install the other two planetary gears in the carrier
assembly.
Illustration 24 g00865717
25. Install gear assembly (21), spacer (20), and retaining ring (19).
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27. Illustration 25 g00865671
26. Use Tooling (B) and a suitable lifting device to install carrier assembly (18). The weight of
carrier assembly (18) is approximately 68 kg (150 lb).
Illustration 26 g00865614
27. Apply clean oil on bearing (16). Install washers (15) and bearing (16) in gear (17).
Illustration 27 g00865551
28. Install gear assembly (12) and shaft (14). Drive spring pin (13) into shaft (14).
29. Repeat Steps 27 and 28 for the remaining gear assemblies.
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