This document provides instructions for removing a flywheel housing from a 3512E Marine Engine. Key steps include:
1) Removing components attached to the housing like the starting motor and exhaust elbow
2) Installing timing tools to lock the camshafts and crankshaft in place
3) Using puller tools to remove the camshaft drive gears
4) Attaching lifting brackets and removing bolts to lift the heavy flywheel housing off the engine block
5) Cleaning mating surfaces on the housing and cylinder block after removal
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, bolts and the housing itself.
- Procedures for removing and installing the front gear group, which involves removing shafts, bushings, plates and gears.
- Steps for removing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety and cleaning notes are included to handle fluids and prevent contamination.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, and bolts.
- Procedures for removing and installing the front gear group, which involves removing shafts and bushings.
- Steps for removing and installing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which houses components like the oil filter and dampers.
- Procedures for removing and installing the front gear group, which involves bushings and shafts.
- Steps for removing the rear housing, which covers the rear of the engine and requires disconnecting hoses and brackets.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, bolts and the housing itself.
- Procedures for removing and installing the front gear group, which involves removing shafts, bushings, plates and gears.
- Steps for removing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety and cleaning notes are included to handle fluids and prevent contamination.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which includes removing covers, brackets, and bolts.
- Procedures for removing and installing the front gear group, which involves removing shafts and bushings.
- Steps for removing and installing the rear housing, such as disconnecting hoses, removing bolts, and lifting off the housing.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
This document provides installation and removal instructions for various components of a C27 Locomotive Engine, including:
- Instructions for removing and installing the front housing, which houses components like the oil filter and dampers.
- Procedures for removing and installing the front gear group, which involves bushings and shafts.
- Steps for removing the rear housing, which covers the rear of the engine and requires disconnecting hoses and brackets.
The document provides detailed illustrations and numbered steps for each procedure, and lists any required tools. Safety notices are included to keep parts clean and contain fluids.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, and crankshaft front seal.
2. The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations.
3. Special notes are provided regarding keeping parts clean, inspecting components, and replacing the crankshaft front seal and wear sleeve as a set.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the existing piston cooling jets. For installation, new O-rings are placed on the cooling jets and lubricated before using an installer tool to push the jets into place in the cylinder block. Proper installation depth is checked to ensure correct piston cooling jet projection is achieved.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the jets from the cylinder block. For installation, new jets are pressed into the cylinder block using a pilot and driver tool. Proper depth is checked with a depth micrometer.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine. Key steps include:
1. Remove the pistons and connecting rods.
2. Use a suitable tool to remove the piston cooling jets from the cylinder block.
3. Apply lubricant to the O-rings and install the new piston cooling jets into the cylinder block using a suitable tool.
4. Install the pistons and connecting rods. Ensure the cooling jet holes are aligned with the piston jet slots.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
- Removal requires removing the piston and connecting rod assembly. The cooling jet can then be pulled out of the piston.
- Installation requires applying lubricant to the cooling jet O-rings before inserting the jet into the piston at a specific depth. The piston and connecting rod assembly is then reinstalled.
- Precise installation depth is important to ensure proper cooling and prevent damage to piston rings and cylinder liner.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the jets from the cylinder block. For installation, new jets are pressed into the cylinder block using a pilot and driver tool. Proper orientation of the jets is important for correct cooling.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
- Removal requires removing the piston and connecting rod assembly. The cooling jet can then be pulled out of the piston.
- Installation requires applying lubricant to the cooling jet O-rings before inserting the jet into the piston at a specific depth. The piston and connecting rod assembly is then reinstalled.
- Precise installation depth is important to ensure proper cooling and prevent damage to piston rings and cylinder liner.
Volvo L120F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides service information on removing the engine from a machine. It lists the necessary tools and parts and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after installing lifting eyes on the cylinder block. Safety precautions and specifications for fluids are referenced.
Volvo L120E Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides information on removing a six-cylinder turbocharged diesel engine from a vehicle. It describes draining fluids, disconnecting electrical connections and hoses, removing covers and brackets, and detaching the engine from the transmission. Lifting eyes are attached to the engine and it is lifted out of the vehicle using a lifting device, weighing approximately 760 kg. Precautions are outlined to properly support and secure disconnected components.
Volvo L120C Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides service information for engines, including specifications, capacities, weights, and instructions for procedures like installing and removing an engine, adjusting valves, removing and installing an oil pump, and more. Key details include:
- The engines covered are the TD63KBE and TD73KDE six-cylinder diesel engines.
- Specifications provided include engine output, torque, cylinder details, oil pressures and more.
- Instructions are given for installing an engine, adjusting valves, removing and installing an oil pump, with accompanying diagrams to illustrate the steps.
- Capacities are provided for coolant, engine oil and other fluids.
Volvo L110G Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides information on performing a compression test on an engine. It lists the required tools and outlines the steps to prepare the engine, which include removing components like the inlet pipe, exhaust pipe, diesel particulate filter, air cleaner, crankcase ventilation, and valve cover. The goal is to access the cylinders so compression can be measured using a pressure gauge, spanner, rotation tool, and adapters.
Volvo L110F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides information on removing the engine from a machine. It lists the necessary tools and parts, and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after these preparatory tasks are completed.
Volvo L90G Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
The document provides instructions for replacing the engine rotation speed sensor for the crankshaft and camshaft on a WLO L90G engine. The procedures include placing the machine in service position, removing components to access the sensors, unplugging connectors, loosening mounting screws, replacing the O-rings, installing new sensors and reconnecting connectors, and restoring the machine.
Volvo L90F Wheel Loader Service Repair Manual Instant Download.pdflunrizan628
This document provides service information for removing an engine from a machine. It outlines the steps to drain fluids, disconnect hoses and electrical connections, and remove covers and panels to access the engine. Key steps include draining engine oil, transmission oil, hydraulic oil, and coolant, disconnecting hoses, cables, and brackets connecting the engine to other components, and removing covers and panels to expose the engine. Lifting tools such as slings and lifting eyes are recommended to lift the engine out of the machine once it is fully disconnected.
More Related Content
Similar to Caterpillar Cat 3512E Marine Engine (Prefix SY3) Service Repair Manual Instant Download (SY300001 and up).pdf
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, and crankshaft front seal.
2. The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations.
3. Special notes are provided regarding keeping parts clean, inspecting components, and replacing the crankshaft front seal and wear sleeve as a set.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the existing piston cooling jets. For installation, new O-rings are placed on the cooling jets and lubricated before using an installer tool to push the jets into place in the cylinder block. Proper installation depth is checked to ensure correct piston cooling jet projection is achieved.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the jets from the cylinder block. For installation, new jets are pressed into the cylinder block using a pilot and driver tool. Proper depth is checked with a depth micrometer.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine. Key steps include:
1. Remove the pistons and connecting rods.
2. Use a suitable tool to remove the piston cooling jets from the cylinder block.
3. Apply lubricant to the O-rings and install the new piston cooling jets into the cylinder block using a suitable tool.
4. Install the pistons and connecting rods. Ensure the cooling jet holes are aligned with the piston jet slots.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
- Removal requires removing the piston and connecting rod assembly. The cooling jet can then be pulled out of the piston.
- Installation requires applying lubricant to the cooling jet O-rings before inserting the jet into the piston at a specific depth. The piston and connecting rod assembly is then reinstalled.
- Precise installation depth is important to ensure proper cooling and prevent damage to piston rings and cylinder liner.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
The removal procedure involves using a puller tool to remove the jets from the cylinder block. For installation, new jets are pressed into the cylinder block using a pilot and driver tool. Proper orientation of the jets is important for correct cooling.
This document provides instructions for removing and installing piston cooling jets on a C13 Industrial Engine.
- Removal requires removing the piston and connecting rod assembly. The cooling jet can then be pulled out of the piston.
- Installation requires applying lubricant to the cooling jet O-rings before inserting the jet into the piston at a specific depth. The piston and connecting rod assembly is then reinstalled.
- Precise installation depth is important to ensure proper cooling and prevent damage to piston rings and cylinder liner.
Similar to Caterpillar Cat 3512E Marine Engine (Prefix SY3) Service Repair Manual Instant Download (SY300001 and up).pdf (15)
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The document provides service information on removing the engine from a machine. It lists the necessary tools and parts and outlines the steps to drain fluids, disconnect cables, and remove panels and guards. The engine is then ready to be lifted out after installing lifting eyes on the cylinder block. Safety precautions and specifications for fluids are referenced.
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This document provides instructions for removing and installing an engine. It describes disconnecting fuel lines, electrical connections, removing mounting brackets, and lifting the engine out of the machine using hoisting equipment. The installation instructions describe lowering the engine back into place and reconnecting all lines, brackets and electrical connections in the reverse order of removal. Safety precautions are noted including the risk of crushing injuries when handling heavy components.
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Caterpillar Cat 3512E Marine Engine (Prefix SY3) Service Repair Manual Instant Download (SY300001 and up).pdf
1. Product: ENGINE
Model: 3512E ENGINE SY3
Configuration: 3512E Marine Engine SY300001-UP
Disassembly and Assembly
3512E and 3516E Marine Engines
Media Number -M0075247-08 Publication Date -01/09/2018 Date Updated -11/09/2018
i02488070
Flywheel - Remove and Install
SMCS - 1156-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Lifting Bracket 2
B -
Guide Stud
1 - 14 by 6 inch
2
Start By:
a. Remove the engine speed sensor. Refer to Disassembly and Assembly, "Engine Speed
Sensor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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2. Illustration 1 g01126776
1. Attach Tooling (A) and a suitable lifting device to flywheel (1). The weight of flywheel (1)
is approximately 170 kg (375 lb).
2. Remove two bolts (2) on each side of the crankshaft and install Tooling (B).
3. Remove remaining bolts (2).
4. Remove flywheel (1).
Note: If necessary, Use a prybar against Tooling (A) to remove the flywheel from the
crankshaft.
5. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Lifting Bracket 2
B -
Guide Stud
1 - 14 by 6 inch
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 2 g01126776
1. Raise the temperature of new ring gear (3). Install the ring gear on flywheel (1). Ensure that
the chamfer of the gear teeth will be toward the pinion of the starting motor.
2. Install Tooling (B) in the end of the crankshaft.
3. Attach Tooling (A) and a suitable lifting device to flywheel (1). The weight of flywheel (1)
is approximately 170 kg (375 lb).
4. Lift the flywheel into position onto Tooling (B). Ensure that the mark on the flywheel is
aligned with the mark on the crankshaft.
5. Apply clean engine oil to the threads of bolts (2). Install bolts (2).
6. Remove Tooling (A) and Tooling (B). Install remaining bolts (2). Tighten bolts (2) to a
torque of 1150 ± 60 N·m (848 ± 44 lb ft).
End By:
a. Install the engine speed sensor. Refer to Disassembly and Assembly, "Engine Speed Sensor
- Remove and Install".
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4. Product: ENGINE
Model: 3512E ENGINE SY3
Configuration: 3512E Marine Engine SY300001-UP
Disassembly and Assembly
3512E and 3516E Marine Engines
Media Number -M0075247-08 Publication Date -01/09/2018 Date Updated -11/09/2018
i03565063
Crankshaft Rear Seal and Wear Sleeve - Remove
SMCS - 1161-011; 7558-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
6V-3143
or
1U-7325
Distorter Adapter 1
C 5P-7409 Sleeve Distorter 1
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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5. Every time that the crankshaft seal is removed from the wear sleeve, a
new wear sleeve and crankshaft seal must be installed.
Illustration 1 g00659239
1. Drill three evenly spaced holes in crankshaft rear seal (1) . Use Tooling (A) in order to
remove crankshaft rear seal (1) .
Illustration 2 g00659240
2. Insert Tooling (B) between the rear housing and wear sleeve (2) .
NOTICE
The use of excessive force on the sleeve distorter can cause the distorter
adapter to crack the housing. To help avoid damage to the engine, do
not use excessive force to remove the wear sleeve.
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6. 3. Insert Tooling (C) between Tooling (B) and wear sleeve (2) . Carefully turn Tooling (C)
until the edge of the tool causes a crease in wear sleeve (2) .
Repeat this procedure several times around wear sleeve (2) until wear sleeve (2) can be
removed by hand.
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7. Product: ENGINE
Model: 3512E ENGINE SY3
Configuration: 3512E Marine Engine SY300001-UP
Disassembly and Assembly
3512E and 3516E Marine Engines
Media Number -M0075247-08 Publication Date -01/09/2018 Date Updated -11/09/2018
i06986865
Crankshaft Rear Seal and Wear Sleeve - Install
SMCS - 1161-012; 7558-012
Installation Procedure For Seals 113-8432 and 113-8433
Table 1
Required Tools
Tool Part Number Part Description Qty
D
6V-4003 (1)
Seal Locator As 1
2N-5006 ***#i06986865/i06603187.3*** Bolt 2
E 8T-3099 ***#i06986865/i06603187.3*** Seal Installer 1
F 9S-8858 ***#i06986865/i06603187.3*** Nut 1
G - (Loctite 620) -
H 484-7863 (2)
Tool As 1
(1)
For installation of seals 113-8432 and 113-8433
(2)
For Installation of seals 436-1478 and 436-1479
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The crankshaft front seal and the wear sleeve must be replaced at the same time. Once the
crankshaft front seal and the wear sleeve are separated, these components cannot be used again.
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8. Note: Do not use any type of lubricant during the installation of the crankshaft front seal and the
wear sleeve.
1. Before installation of the crankshaft front seal and the wear sleeve, inspect the crankshaft
for scratches. Also, inspect the crankshaft for any distortion on the surface that may lead to
an out of round condition. Use a polishing cloth to remove any imperfections on the
crankshaft.
Illustration 1 g01136390
2. Clean the outside diameter of crankshaft (3) and the inside diameter of the new wear sleeve
(2). Clean the bore for the crankshaft front seal in front housing (4).Apply Tooling (G) to
the inner diameter of the wear sleeve and the surface of the crankshaft prior to assembly.
3. Install Tooling (D) on crankshaft (3).
4. Place crankshaft front seal (1) and wear sleeve (2) onto Tooling (D).
5. Position Tooling (E) onto Tooling (D). Lubricate the face of the washer on Tooling (F).
Install Tooling (F) onto Tooling (E). Tighten Tooling (F) until Tooling (E) contacts Tooling
(D).
6. Remove the Tooling from the crankshaft.
7. Check the crankshaft front seal and the wear sleeve for the correct installation.
Installation Procedure For Seals 436-1478 and 436-1479
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. NOTICE
Do not place engine oil on the crankshaft seal for installation.
Lubrication of the crankshaft seal can give a false indication of leakage
at a later time.
Note: Ensure that there are no imperfections on the mating surfaces of the crankshaft, the
installation tooling, or on the sealing surface of the crankshaft. Surface imperfections can distort
the seal during installation and will cause the seal to malfunction.
Illustration 2 g06042396
1. Using Tooling (H), install rear seal (1) as outlined in the following steps:
a. Install pilot (H1) to the crankshaft and install bolts (H2).
b. Position rear seal (1) onto pilot (H1).
c. Install driver (H3) onto the shaft of pilot (H1). Mark driver (H3) at the 12 O' Clock
position. Install bearing (H4) and nut (H5).
d. Tighten nut (H5) until the base of driver (H3) contacts the skirt of pilot (H1). Loosen
nut (H5) and rotate driver (H3) 180 degree. Retighten nut (H5) until driver (H3)
contacts the skirt of pilot (H1).
2. Remove Tooling (H).
End By:
a. Install the flywheel.
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10. Model: 3512E ENGINE SY3
Configuration: 3512E Marine Engine SY300001-UP
Disassembly and Assembly
3512E and 3516E Marine Engines
Media Number -M0075247-08 Publication Date -01/09/2018 Date Updated -11/09/2018
i06705117
Flywheel Housing - Remove
SMCS - 1157-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 238-9586 Camshaft Drive Group 1
B
8B-7548 Push-Puller Tool Group 1
8B-7559 Adapter 2
8B-7561 Step Plate 1
1P-0820 Hydraulic Puller 1
5H-1504 Hard Washer 3
9U-6600 Hand Hydraulic Pump 1
C 138-7573 Link Bracket 2
D -
Guide Stud
5/8 - 11 by 6 inch
2
E Loctite 7649 -
Start By:
a. Remove the starting motor. Refer to Disassembly and Assembly, "Air Starting Motor -
Remove". Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and
Install".
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11. b. If the exhaust elbow is attached to the flywheel housing, remove the exhaust elbow and
remove the bracket for the exhaust elbow. Refer to Disassembly and Assembly, "Exhaust
Elbow - Remove and Install".
c. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove".
d. Remove the engine speed sensor. Refer to Disassembly and Assembly, "Engine Speed
Sensor - Remove and Install".
e. Remove the engine speed/timing sensor. Refer to Disassembly and Assembly, "Engine
Speed/Timing Sensor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01126909
1. Remove rear camshaft covers (1).
2. Remove timing pin (2) from the storage position.
3. Remove timing bolt (5) from the storage position. Remove cover (3) and plug (4) from the
flywheel housing.
4. Use Tooling (A) to turn the flywheel in order to install timing bolt (5) in the flywheel and
timing pin (2) in both camshafts. Refer to Testing and Adjusting, "Camshaft Timing". Refer
to Testing and Adjusting, "Finding the Top Center Position for the No. 1 Piston".
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12. 5. Remove the timing bolt from the flywheel.
6. Remove the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal and Wear Sleeve - Remove".
Illustration 2 g01126908
7. Remove tube (6).
8. Remove drain tubes (7) for the turbochargers. Remove the gaskets from the elbows.
9. Remove covers (8) and the gasket.
Illustration 3 g01316299
10. Remove bolt (9) and plate (10). Place the three washers from Tooling (B) behind plate (10)
and install bolt (9). Install Tooling (B) on camshaft drive gear (11). Apply 51675 kPa
(7500 psi) to the puller. Strike the screw on the puller with a hammer until camshaft drive
gear (11) is free from the camshaft. Remove Tooling (B) from the camshaft drive gear.
Remove camshaft drive gear (11) from the camshaft.
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13. Note: Plate (10) must be installed in order to keep camshaft drive gear (11) on the camshaft
during the removal procedure.
Illustration 4 g01316301
11. Remove bolt (12). Remove ring (13).
Illustration 5 g01316307
12. Place the three washers from Tooling (B) behind plate (10) and install bolt (12). Install
Tooling (B) on camshaft drive gear (14). Use Tooling (B) in order to remove camshaft drive
gear (14) from the camshaft. Apply 51675 kPa (7500 psi) to the puller. Strike the screw on
the puller with a hammer until camshaft drive gear (14) is free from the camshaft. Remove
Tooling (B) from the camshaft drive gear. Remove camshaft drive gear (14) from the
camshaft.
Note: Plate (10) must be installed in order to keep camshaft drive gear (14) on the camshaft
during the removal procedure.
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14. Illustration 6 g01316311
13. Install Tooling (C) and a suitable lifting device on flywheel housing (16). The weight of
flywheel housing (16) is approximately 235 kg (518 lb).
14. Remove two bolts (17) and install Tooling (D). Remove the remaining bolts (17) and
remove flywheel housing (16) from the cylinder block.
15. If necessary, remove plugs (15) from the flywheel housing.
Note: Ensure that the rear gear group and the crankshaft are properly protected during the
cleaning procedure. Ensure that the bolts are cleaned with a wire brush in order to remove
debris or residue. Ensure that the bores for the bolts in the cylinder block are tapped again.
Ensure that the bores for the bolts are cleaned in order to remove debris or residue.
16. After removing flywheel housing (16), clean the mating surface of the cylinder block and
the mating surface of the flywheel housing with Tooling (E). If necessary, use a gasket
scraper and a solvent in order to remove any residual gasket material. Both mating surfaces
must be clean, dry, and free of any oil before installation.
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15. Product: ENGINE
Model: 3512E ENGINE SY3
Configuration: 3512E Marine Engine SY300001-UP
Disassembly and Assembly
3512E and 3516E Marine Engines
Media Number -M0075247-08 Publication Date -01/09/2018 Date Updated -11/09/2018
i07522043
Flywheel Housing - Install
SMCS - 1157-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 138-7573 Link Bracket 2
D -
Guide Stud
5/8 - 11 by 6 inch
2
F -(1)
Loctite 5127 -
(1)
EAME
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
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16. Note: Refer to Engine News, 27, March 2006, "Sealing and Installing the Flywheel
Housing" for more information.
1. Ensure that the mating surfaces of the flywheel housing and the engine block are clean.
Both mating surfaces must be clean, dry, and free of any oil before Tooling (F) is applied.
Illustration 1 g01317446
2. Apply a 6.0 mm (0.25 inch) bead of Tooling (F) to the mating surface of the flywheel
housing. Refer to Illustration 1.
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17. Illustration 2 g01316311
3. Install Tooling (D) into the cylinder block.
4. Install Tooling (C) and a suitable lifting device on flywheel housing (16). The weight of
flywheel housing (16) is approximately 235 kg (518 lb).
5. Lift the flywheel housing into position onto Tooling (D).
6. Install bolts (17) and the hard washers that secure the flywheel housing to the cylinder
block. Remove Tooling (D) and install remaining bolts (17) and the hard washers.
Note: Refer to Parts Manual for the correct positions for bolts that secure the flywheel
housing to the cylinder block.
7. Tighten bolts (17) evenly. Tighten the 1/2 - NC bolts to a torque of 135 ± 20 N·m
(100 ± 15 lb ft). Tighten the 5/8 - NC bolts to a torque of 270 ± 40 N·m (200 ± 30 lb ft).
8. Tighten plugs (15) to a torque of 70 ± 15 N·m (50 ± 11 lb ft).
9. Install the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal and Wear Sleeve - Install".
Illustration 3 g01140296
10. Install timing bolt (5) in the flywheel. Ensure that timing pin (2) is installed in each
camshaft. Refer to Testing and Adjusting, "Camshaft Timing". Refer to Testing and
Adjusting, "Finding the Top Center Position for the No. 1 Piston".
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18. Illustration 4 g01316352
Illustration 5 g01316354
11. Use the following procedure to install camshaft drive gear (11) and camshaft drive gear
(14).
a. Clean the taper of the camshaft and the tapered bore of the camshaft gear with a lint
free cloth saturated with solvent to remove oil. Clean the parts again with a lint free
alcohol wipe to remove any residue. The alcohol wipe will dirty after cleaning the
parts. Clean the parts again with a lint free alcohol wipe until no residue is left on the
alcohol wipe.
Note: The taper of the camshaft and the tapered bore of the camshaft gear must be
clean, dry, and free of residue before assembly.
b. Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
c. Place camshaft drive gear (11) and camshaft drive gear (14) in position. Remove the
backlash by rotating the gears in the opposite direction of camshaft rotation.
Note: For "Standard Rotation" engines, turn the camshaft drive gears
COUNTERCLOCKWISE. For "Reverse Rotation" engines, turn the camshaft drive
gears CLOCKWISE.
d. Install bolt (9) and plate (10).
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19. e. Install bolt (12) and ring (13). Ensure that the hole in the ring is properly seated on the
locating pin.
f. Tighten the bolt to a torque of 360 N·m (265 lb ft).
g. Place a mark on the bolt.
h. Place a driver against the retaining plate of the camshaft drive gear. Strike the driver
with a hammer, three times, or four times.
i. Tighten the bolt again to a torque of 360 N·m (265 lb ft).
j. Repeat Steps 11.h and 11.i until the mark has turned at least 90 degrees.
Illustration 6 g01126909
12. Remove the timing pin from the camshafts. Install timing pin (2) in the storage position.
Install rear camshaft covers (1).
13. Remove the timing bolt from the flywheel. Install plug (4) in the timing hole. Install cover
(3) and timing bolt (5) in the storage position on the flywheel housing.
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20. Illustration 7 g01126908
14. Install tube (6) if equipped.
15. Install the gaskets on the elbows. Install drain tubes (7) for the turbochargers.
16. Install the gasket and covers (8) on the flywheel housing.
End By:
a. Install the engine speed/timing sensor. Refer to Disassembly and Assembly, "Engine
Speed/Timing Sensor - Remove and Install".
b. Install the engine speed sensor. Refer to Disassembly and Assembly, "Engine Speed Sensor
- Remove and Install".
c. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Install".
d. If the exhaust elbow was removed, install the exhaust elbow. Refer to Disassembly and
Assembly, "Exhaust Elbow - Remove and Install".
e. Install the starting motors. Refer to Disassembly and Assembly, "Air Starting Motor -
Install". Refer to Disassembly and Assembly, "Electric Starting Motor - Remove and
Install".
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21. Product: ENGINE
Model: 3512E ENGINE SY3
Configuration: 3512E Marine Engine SY300001-UP
Disassembly and Assembly
3512E and 3516E Marine Engines
Media Number -M0075247-08 Publication Date -01/09/2018 Date Updated -11/09/2018
i07525193
Engine Oil Sequence Valves - Remove and Install
SMCS - 1332-010
Removal Procedure
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
b. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g01135024
1. Remove bolts (1) and thrust plate (2). Remove balancer gear (3) from the balancer gear
shaft.
Note: The balancer gear is for the 3508C engine. The 3512C Engine, 3512E Engine, and the
3516C Engine do not have the balancer gear on the front of the engine.
Illustration 2 g01135028
Personal injury can result from parts and/or covers under spring
pressure.
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23. Suggest:
For more complete manuals. Please go to
the home page.
https://www.ebooklibonline.com
If the above button click is invalid. Please
download this document first, and then
click the above link to download the
complete manual.
Thank you so much for reading
24. Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. Remove bolts (4) and cover (5) from the front of the cylinder block.
3. Remove plunger assembly (6) and spring (7) from the cylinder block.
Illustration 3 g01135030
4. Remove bolts (12) and thrust plate (13). Remove cluster idler gear (14) from the rear of the
cylinder block.
5. Remove bolts (8), idler shaft (9), camshaft idler gear (10), and thrust washer (11).
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25. Illustration 4 g01135029
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
6. Remove bolts (15) and cover (16) from the rear of the cylinder block.
7. Remove plunger assembly (17) and spring (18) from the cylinder block.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 5 g01135029
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