This document provides assembly instructions for a 336D L excavator transmission in 3 sentences:
It lists the required tools and parts, gives step-by-step instructions for assembling the transmission housing, installing planetary gears and carriers, and attaching the transmission cover, and notes that cleanliness is important during assembly and O-rings and seals should always be replaced.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D
208-6033 Spanner Socket As 1
208-6034 Spacer 1
E 138-7574 Link Bracket 2
H 6V-7030 Micrometer Depth Gauge Group 1
J FT-2770 Leak Down Test Tool 1
K 1U-6396 O-Ring Assembly Compound 1
L 5P-3931 Anti-Seize Compound 1
M 1U-8846 Gasket Sealant 1
N 8T-9206 Duo-Cone Seal Installer As 1
P 5P-3931 Anti-Seize Compound 1
Q 235-4848 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: Some of the images that are in this procedure do not show the sprocket assembly that is
attached to the final drive housing. If necessary, the weights that are given include the weight of
the sprocket assembly.
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3. Illustration 1 g01147975
1. Apply Tooling (P) to the outer diameter of the bearings.
2. Use a suitable press to Install bearings (40) and (41). Make sure that bearing (41) and
bearing (40) contact the counterbore in housing (36).
3. Use Tooling (N) to install Duo-Cone seal (39B).
Illustration 2 g01147981
4. Use Tooling (N) to install Duo-Cone seal (39A) onto housing (38).
Illustration 3 g01147930
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4. 5. Use Tooling (E) and a suitable lifting device to install housing (36) onto housing (38). The
weight of housing (36) is approximately 100 kg (220 lb).
6. Remove Tooling (E) from housing (36).
Illustration 4 g01147724
7. Install stopper plate (35). Do not tighten stopper plate assembly (35) at this time.
Note: Stopper plate (35) will secure housing (36) to housing (38).
8. Install Tooling (E) and a suitable lifting device to housing (36). The combined weight of
housing assembly (36) and (38) is approximately 120 kg (265 lb). Install housing assembly
(36) and (38) in a suitable press.
9. Remove stopper plate (35).
Illustration 5 g01147727
10. Assemble Tooling (D), as shown.
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5. Illustration 6 g01147731
11. Install Tooling (D) into housing (36), as shown.
12. Apply a force of 4000 kg (8818 lb) to the top of Tooling (D). Rotate housing (36) to seat the
bearings.
13. Reduce the force on the top of Tooling (D) to 3000 kg (6615 lb).
Illustration 7 g01147737
14. Use Tooling (H) to take a measurement in three locations. Average the three measurements
and record the average measurement as Dimension (W).
15. Remove Tooling (D).
16. Separate Tooling (D).
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6. Illustration 8 g01147743
17. Use a micrometer to measure the thickness at three locations of the spacer from Tooling
(D). Record the average measurement as Dimension (X).
Illustration 9 g01147742
18. Use a micrometer to measure the thickness at three locations of stopper plate (35). Record
the average measurement as Dimension (Y).
19. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z).
Illustration 10 g01147724
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7. 20. Install stopper plate (35) onto housing (38). Do not tighten stopper plate (35) at this time.
Stopper plate (35) will secure the final drive assembly while the final drive assembly is
repositioned onto Tooling (A).
21. Use Tooling (E) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A). The combined weight of housing assembly (36) and (38) is approximately
120 kg (265 lb).
22. Secure the final drive assembly to Tooling (A).
Illustration 11 g01148004
23. Secure the spanner socket from Tooling (D) to stopper plate (35).
24. to determine the final bearing preload, add Dimension (W) to Dimension (Z) and record this
figure as Dimension (V).
25. Use Tooling (H) to measure the distance in three locations.
26. Tighten stopper plate (35) until the average of the measurements is equal to Dimension (V).
27. Remove Tooling (D).
Illustration 12 g01372092
28. Install Tooling (Q) and a suitable vacuum onto stopper plate (35).
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8. Illustration 13 g01147789
29. Use a suitable drill and Tooling (Q) to drill a hole to the depth of 15 mm (0.6 inch) in the
stopper plate and in housing (38).
Illustration 14 g01147796
30. Install dowel (37).
Illustration 15 g01147650
31. Apply Tooling (R) to bolts (35A). Install plate (35B) and bolts (35A).
32. Repeat Steps 28 through 31 for the opposite side of stopper plate (35).
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9. Illustration 16 g00781807
33. Install O-ring seal (34) on housing (36).
Illustration 17 g00781730
34. Install gear (33) on housing (36).
Illustration 18 g00781719
35. Assemble carrier assembly (27), as follows.
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10. Illustration 19 g00781607
a. Use a deburring tool to remove the metal burr from the openings in the carrier.
b. Install two bearings (31) in planetary gear (32).
c. Install thrust washers (30) and planetary gear (32) in the carrier assembly.
d. Install planetary shaft (28) in the carrier assembly.
e. Align the split in spring pin (29) to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
Illustration 20 g00903073
f. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
36. Repeat Steps 35.a through 35.e to install the other two planetary gears in the carrier.
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11. Illustration 21 g00781559
37. Use two people to install carrier assembly (27) in gear (33). The weight of carrier assembly
(27) is approximately 38 kg (85 lb).
Illustration 22 g00781529
38. Install spacer (26). Install gear (25).
Illustration 23 g01148010
39. Assemble carrier assembly (19), as follows.
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12. Illustration 24 g00781516
a. Use a deburring tool to remove the metal burr from the openings in the carrier.
b. Install bearing (23) in planetary gear (24).
c. Install thrust washers (22) and planetary gear (24) in the carrier assembly.
d. Install planetary shaft (21) in the carrier assembly.
Illustration 25 g00903073
e. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
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13. Illustration 26 g00879368
f. Align the split in the spring pin to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
g. Repeat Steps 39.a through 39.f to install the other two planetary gears in the carrier.
Illustration 27 g01148011
40. Install carrier assembly (19) into gear (33).
41. Install retaining ring (18).
Illustration 28 g00781412
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14. 42. Install spacer (17). Install gear (16).
Illustration 29 g01389598
Note: Make sure that the oil passages in the shafts are oriented toward the center of carrier
assembly (15).
43. Raise the temperature of carrier assembly (15). Lower the temperature of the shafts. Install
the shafts into carrier assembly (15) until the groove of the shafts is at Dimension (A).
Dimension (A) equals 25.00 ± 0.10 mm (0.984 ± 0.004 inch).
44. Make eight stake marks at distance of Dimension (C) from each shaft. Dimension (C)
equals 2.0 ± 1.0 mm (0.08 ± 0.04 inch). The width of each stake mark should be equal to
Dimension (B). Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
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15. Illustration 30 g00781407
45. Assemble carrier assembly (15), as follows.
a. Install carrier assembly in position on gear (16).
Illustration 31 g00781401
b. Install retaining ring (14) onto gear (16).
Illustration 32 g00780432
c. Install washer (11). Install bearing assembly (13). Install gear (12). Install washer
(11). Install retaining ring (10) with Tooling (C).
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16. d. Repeat Steps 45.a through 45.c for the other two planetary gears.
Illustration 33 g00780428
46. Install spacer (9). Install gear (8).
Illustration 34 g00879365
47. Install O-ring seal (7) on plugs (4).
Illustration 35 g00879362
48. Install plugs (4) and spacer (6) in cover (2).
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17. 49. Position gear (5). Install bolts (3).
Illustration 36 g00708090
Illustration 37 g00708089
50. Place a piece of solder in the center of gear (8).
Note: You may need to apply some grease to the solder to keep the solder in position on
gear (8).
51. Use Tooling (B) and a suitable lifting device to Install cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
52. Install four bolts (1) at 90 degrees from each other. Tighten bolts (1) in a crisscross pattern
to a torque of 420 ± 60 N·m (310 ± 44 lb ft). Turn bolts (1) anadditional60 ± 5 degrees.
53. Remove bolts (1).
54. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
55. Use a micrometer to measure the thickness of the solder. Record this measurement to
determine the thickness of the shims for plate (6). Adjust the shims to obtain a clearance of
1.000 + 1.000 mm (0.0394 + 0.0394 inch) between plate (6) and gear (8).
56. Apply Tooling (M) to the mating surfaces of cover (2) and the housing.
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18. 57. Use Tooling (B) and a suitable lifting device to Install cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
58. Apply Tooling (R) to bolts (1). Install bolts (1) and the washers. Tighten bolts (1) in a
crisscross pattern to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
Illustration 38 g00783362
59. Remove plug (4) (not shown). Attach Tooling (J) to cover (2). Reduce the air pressure at the
source to 103 kPa (15 psi). Apply air pressure to Tooling (J). This air will test the Duo-Cone
seals.
60. Use the ball valve on Tooling (J) to eliminate the air pressure to the final drive. A pressure
of 98 kPa (14.2 psi) must be maintained for 30 seconds.
61. Remove Tooling (J). Install plug (6). Torque plug (6) to 80 ± 10 N·m (59 ± 7 lb ft).
62. Remove the final drive from Tooling (A). The weight of the final drive assembly is
approximately 310 kg (683 lb).
End By:
a. If necessary, install the final drive sprocket. Refer to Disassembly and Assembly, "Final
Drive Sprocket - Remove and Install".
b. Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 20 15:17:05 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D L EXCAVATOR PTB
Configuration: 336D L Excavator PTB00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i06252857
Final Drive - Assemble - Type-Two
SMCS - 4050-016
S/N - B6H568-UP
S/N - DTS1-UP
S/N - EAH1-UP
S/N - EDX1-UP
S/N - EFT1-UP
S/N - ERN275-UP
S/N - FAR1-UP
S/N - FFK1-UP
S/N - GGE1-UP
S/N - GGH1-UP
S/N - HHK1-UP
S/N - J2F1-UP
S/N - JBT1-UP
S/N - JLP299-UP
S/N - JTN1-UP
S/N - JWR1-UP
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21. S/N - XBH1-UP
S/N - YCF1-UP
S/N - ZCT1-UP
S/N - ZML1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 3
B 439-3939 Link Bracket 2
D
8T-9206 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
E 1U-9895 Crossblock 1
F - Loctite Copper Anti Seize -
G - Loctite 243 -
H - Loctite RTV Silicone Clear -
J FT-2770 Leak Down Test Tool 1
K 6V-2012 Depth Micrometer 1
L 6V-7059 Micrometer 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
any of the seals are damaged, use new parts for replacement.
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22. Illustration 1 g03873123
2. Use Tooling (D) to install Duo-Cone seal (45) .
Illustration 2 g03873131
3. Apply Tooling (F) to the surface of dowels (46) . Install dowels (46) .
4. Raise the temperature of lower bearing cone (47) . Install lower bearing cone (47) on motor
housing (48) .
Illustration 3 g03873115
5. Lower the temperature of bearing cups (43) . Install bearing cups (43) in sprocket housing
(41) .
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23. Illustration 4 g03873145
6. Use Tooling (D) to install Duo-Cone seal (44) .
Illustration 5 g03873151
7. Attach Tooling (B) and a suitable lifting device to sprocket housing (41) . The weight of
sprocket housing (41) is approximately 110 kg (243 lb). Install sprocket housing (41) .
8. Raise the temperature of upper bearing cone (42) . Install upper bearing cone (42) .
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24. Illustration 6 g03873237
Illustration 7 g03873187
9. Use Tooling (E) and a suitable press in order to apply force to upper bearing cone (42) .
Apply a force of 4000 kg (8818 lb) to the top of Tooling (E) . Rotate sprocket housing (41)
in order to seat the roller bearings.
10. Reduce the force on top of Tooling (E) to 3000 ± 300 kg (6614 ± 661 lb). Use Tooling (K)
in order to measure Dimension (X) . Record Dimension (X) .
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25. Illustration 8 g03873199
11. Remove Tooling (E) .
12. Use Tooling (K) in order to measure Dimension (W) on coupling gear (39) . Record
Dimension (W) .
Illustration 9 g03873204
Illustration 10 g03873207
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. 13. Subtract Dimension (X) from Dimension (W) and record the difference as Dimension (V) .
The correct shim thickness is Dimension (V) . Use Tooling (L) in order to measure the
correct thickness of shims (40) . The tolerance of Dimension (V) is 0 ± 0.05 mm (0.0 ±
0.002 inch).
Note: Use a maximum of two shims (40) . If two shims (40) are used to achieve the proper
dimension, install the thinner of the two shims toward coupling gear (39) .
14. Install shims (40) .
15. Apply Tooling (G) to the threads of bolts (38) . Install coupling gear (39) and bolts (38) .
Tighten bolts (38) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).
Illustration 11 g03873246
16. Install O-ring seal (37) in sprocket housing (41) .
17. Thoroughly clean the mating surface of sprocket housing (41) that makes contact with ring
gear (36) .
18. Attach Tooling (A) and a suitable lifting device to ring gear (36) . Put ring gear (36) in
position on sprocket housing (41) . The weight of ring gear (36) is approximately 65 kg
(143 lb). Make sure that the alignment marks on sprocket housing (38) and ring gear (36)
are lined up with each other.
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336D L Excavator PTB00001-UP (MACHINE) POWERED BY C9 Engine(SEBP568...
2020/5/20
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