This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The summary is:
1. The travel motor disassembly procedure involves removing 28 components including the head, port plate, springs, brake piston, plates, and seals.
2. Travel motor assembly requires installing components in reverse order, applying thread lock compound and oil, and torquing bolts to specified values.
3. Special tools are required to remove races, seals, and retainers, and care must be taken to avoid damaging parts and ensure proper alignment of keys and plates.
This document provides assembly instructions for a piston pump used in a wheeled excavator model M320F. It consists of 50 steps to assemble the various components of the pump in the correct order. The components include springs, retainers, seals, valves, plates, bushings, shafts, and other parts. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M320F wheeled excavator. It lists the required tools and gives step-by-step procedures for removing and installing components such as the carrier housing, planetary gears, brake discs, seals, and bearings. Clearances for the brake discs are also specified to ensure proper functioning.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
Caterpillar Cat M315 Excavator (Prefix 7ML) Service Repair Manual (7ML00001-0...orrf0370383
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes notices about containing fluids, keeping parts clean, and lists required tools. The step-by-step instructions describe disconnecting hoses and electrical connections, removing mounting bolts and components, and installing parts in reverse order while applying sealant compounds as needed. Illustrations show the component locations and part numbers.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting components before installation and removing components in reverse order of installation.
2. Installing the front plate and gears, including adjusting backlash between gears.
3. Lubricating and torquing fasteners to specified values.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
This document provides assembly instructions for a piston pump used in a wheeled excavator model M320F. It consists of 50 steps to assemble the various components of the pump in the correct order. The components include springs, retainers, seals, valves, plates, bushings, shafts, and other parts. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M320F wheeled excavator. It lists the required tools and gives step-by-step procedures for removing and installing components such as the carrier housing, planetary gears, brake discs, seals, and bearings. Clearances for the brake discs are also specified to ensure proper functioning.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
Caterpillar Cat M315 Excavator (Prefix 7ML) Service Repair Manual (7ML00001-0...orrf0370383
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes notices about containing fluids, keeping parts clean, and lists required tools. The step-by-step instructions describe disconnecting hoses and electrical connections, removing mounting bolts and components, and installing parts in reverse order while applying sealant compounds as needed. Illustrations show the component locations and part numbers.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting components before installation and removing components in reverse order of installation.
2. Installing the front plate and gears, including adjusting backlash between gears.
3. Lubricating and torquing fasteners to specified values.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Removing and installing the fuel priming pump.
- Removing the fuel filter base and disassembling/assembling its components.
- Removing and installing the fuel transfer pump.
- Removing the electronic unit injectors.
The summaries provide concise overviews of the removal and installation procedures for each component in 3 sentences or less.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C18 Industrial Engine, including:
1) Removing and installing the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) Disassembling and assembling the fuel filter base to replace seals and fittings.
3) Procedures include disconnecting fuel lines and electrical connections, marking parts for reinstallation, and applying thread lock compounds. Safety notices advise containing fluids and preventing contamination.
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar C11 industrial engine. The procedures describe using various tools to remove and install components in a specific sequence, and include notices about keeping parts clean and containing fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine. It describes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, and the engine oil cooler. The document contains illustrations and lists required tools for each procedure.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for reinstalling components.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse steps for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar C11 engine. The removal procedure involves using various tools to remove 12 different components in 11 steps. The installation procedure involves 14 steps of reinstalling components and includes notes about matching dimensions and applying threadlock. Tools, torque specifications, and cautions are provided.
This document provides instructions for disassembling and assembling the piston pump of the steering system on a Caterpillar 962K wheel loader. The disassembly procedure outlines 28 steps to remove components like bolts, valves, spools, springs, and bearings. The assembly procedure describes 34 steps and cautions to install these components in reverse order and ensure proper spring tension, seals, and shaft clearance. Precautions are included to prevent injury from released spring forces.
This document provides instructions for assembling and disassembling parts of a 962K wheel loader. It includes 37 steps to assemble a piston pump, with diagrams showing each step. It also provides procedures for removing and installing a main control valve and electrohydraulic control components, with warnings about releasing pressure before servicing hydraulic systems.
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which includes removing valves, spools, plugs, springs, and other internal components. The assembly section details 34 steps for reinstalling these parts in the reverse order and adjusting axial shaft end play.
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and remove any fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like fuel lines.
The document also provides an alternative installation method for removing and reinstalling all injectors at once when the engine is out of the machine.
Caterpillar Cat 938G SERIES II WHEEL LOADER (Prefix B9Y) Service Repair Manua...orrf0370383
The document provides instructions for disassembling and assembling the free wheel components of a torque converter. It outlines 20 steps to disassemble the components which include removing bolts, retaining rings, gears, bearings and other parts. It then lists 10 steps for reassembling the components in the reverse order, noting to lower the temperature of some parts before installation and specifying torques for bolts. Tools required include link brackets, forcing screws, retaining ring pliers and a driver group.
Caterpillar Cat 938G II Wheel Loader (Prefix RTB) Service Repair Manual (RTB0...orrf0370383
This document provides instructions for disassembling and assembling the axle housing of a Caterpillar 938G II wheel loader. It describes 18 steps to disassemble components such as the axle shaft, planetary carrier assembly, bearing cone, and ring gear. It also lists 10 steps for assembling components like seals, bearing cups, and securing the assembled housing. Required tools are listed in a table.
Caterpillar Cat 938G II Wheel Loader (Prefix PHN) Service Repair Manual (PHN0...orrf0370383
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar Cat 938G II Wheel Loader (Prefix CRD) Service Repair Manual (CRD0...orrf0370383
This document provides disassembly instructions for the transmission of a 938G II Wheel Loader. It lists the required tools and provides step-by-step instructions to disassemble the various components of the transmission, including removing gears, hubs, seals, plates, and other parts. Detailed illustrations accompany each step to show how to position the components and which tools to use for removal. Proper cleaning and inspection of parts is advised during disassembly.
This document provides disassembly and assembly instructions for the piston pump of a 930K wheel loader. The disassembly section describes removing 22 individual components of the pump including pistons, springs, seals, plates, and housings. The assembly section describes assembling the pump components in the reverse order and includes steps to set the bearing preload using shims and feeler gauges.
1. The document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It outlines over 40 steps to remove the transmission, disassemble the valve body, and separate all internal components.
2. Detailed illustrations accompany each step and required tools are listed. The transmission and its internal components must be carefully removed and labeled for reinstallation.
3. Reassembly is simply listed as installing components in reverse order of removal. New bolts are also specified for one step of reinstalling the drive shaft.
This document provides instructions for removing and disassembling the transmission of a 930K Wheel Loader. It outlines 54 steps to remove the transmission housing, valves, shafts, bearings, seals and other components. Detailed illustrations accompany each step. Required tools include jack stands, link brackets, lever pullers, drivers and a compressor. The transmission and its components must be carefully lifted and supported during disassembly to prevent damage or injury due to their significant weight.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Removing and installing the fuel priming pump.
- Removing the fuel filter base and disassembling/assembling its components.
- Removing and installing the fuel transfer pump.
- Removing the electronic unit injectors.
The summaries provide concise overviews of the removal and installation procedures for each component in 3 sentences or less.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C18 Industrial Engine, including:
1) Removing and installing the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) Disassembling and assembling the fuel filter base to replace seals and fittings.
3) Procedures include disconnecting fuel lines and electrical connections, marking parts for reinstallation, and applying thread lock compounds. Safety notices advise containing fluids and preventing contamination.
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar C11 industrial engine. The procedures describe using various tools to remove and install components in a specific sequence, and include notices about keeping parts clean and containing fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine. It describes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, and the engine oil cooler. The document contains illustrations and lists required tools for each procedure.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for reinstalling components.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse steps for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar C11 engine. The removal procedure involves using various tools to remove 12 different components in 11 steps. The installation procedure involves 14 steps of reinstalling components and includes notes about matching dimensions and applying threadlock. Tools, torque specifications, and cautions are provided.
This document provides instructions for disassembling and assembling the piston pump of the steering system on a Caterpillar 962K wheel loader. The disassembly procedure outlines 28 steps to remove components like bolts, valves, spools, springs, and bearings. The assembly procedure describes 34 steps and cautions to install these components in reverse order and ensure proper spring tension, seals, and shaft clearance. Precautions are included to prevent injury from released spring forces.
This document provides instructions for assembling and disassembling parts of a 962K wheel loader. It includes 37 steps to assemble a piston pump, with diagrams showing each step. It also provides procedures for removing and installing a main control valve and electrohydraulic control components, with warnings about releasing pressure before servicing hydraulic systems.
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which includes removing valves, spools, plugs, springs, and other internal components. The assembly section details 34 steps for reinstalling these parts in the reverse order and adjusting axial shaft end play.
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and remove any fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like fuel lines.
The document also provides an alternative installation method for removing and reinstalling all injectors at once when the engine is out of the machine.
Caterpillar Cat 938G SERIES II WHEEL LOADER (Prefix B9Y) Service Repair Manua...orrf0370383
The document provides instructions for disassembling and assembling the free wheel components of a torque converter. It outlines 20 steps to disassemble the components which include removing bolts, retaining rings, gears, bearings and other parts. It then lists 10 steps for reassembling the components in the reverse order, noting to lower the temperature of some parts before installation and specifying torques for bolts. Tools required include link brackets, forcing screws, retaining ring pliers and a driver group.
Caterpillar Cat 938G II Wheel Loader (Prefix RTB) Service Repair Manual (RTB0...orrf0370383
This document provides instructions for disassembling and assembling the axle housing of a Caterpillar 938G II wheel loader. It describes 18 steps to disassemble components such as the axle shaft, planetary carrier assembly, bearing cone, and ring gear. It also lists 10 steps for assembling components like seals, bearing cups, and securing the assembled housing. Required tools are listed in a table.
Caterpillar Cat 938G II Wheel Loader (Prefix PHN) Service Repair Manual (PHN0...orrf0370383
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar Cat 938G II Wheel Loader (Prefix CRD) Service Repair Manual (CRD0...orrf0370383
This document provides disassembly instructions for the transmission of a 938G II Wheel Loader. It lists the required tools and provides step-by-step instructions to disassemble the various components of the transmission, including removing gears, hubs, seals, plates, and other parts. Detailed illustrations accompany each step to show how to position the components and which tools to use for removal. Proper cleaning and inspection of parts is advised during disassembly.
This document provides disassembly and assembly instructions for the piston pump of a 930K wheel loader. The disassembly section describes removing 22 individual components of the pump including pistons, springs, seals, plates, and housings. The assembly section describes assembling the pump components in the reverse order and includes steps to set the bearing preload using shims and feeler gauges.
1. The document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It outlines over 40 steps to remove the transmission, disassemble the valve body, and separate all internal components.
2. Detailed illustrations accompany each step and required tools are listed. The transmission and its internal components must be carefully removed and labeled for reinstallation.
3. Reassembly is simply listed as installing components in reverse order of removal. New bolts are also specified for one step of reinstalling the drive shaft.
This document provides instructions for removing and disassembling the transmission of a 930K Wheel Loader. It outlines 54 steps to remove the transmission housing, valves, shafts, bearings, seals and other components. Detailed illustrations accompany each step. Required tools include jack stands, link brackets, lever pullers, drivers and a compressor. The transmission and its components must be carefully lifted and supported during disassembly to prevent damage or injury due to their significant weight.
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Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JCD
Configuration: 330C & 330C L Excavators JCD00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i03124522
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded RodM12 x 1.75 by 250 mm (10 in) long 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00887295
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
Spring force can cause personal injury or death.
Do not repair until you have read the Operation and Maintenance
Manual.
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4. 4. Remove bolts (1) .
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00887302
6. Remove O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 3 g00887311
7. Remove O-ring seals (6) . Remove springs (7) .
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5. Illustration 4 g00887331
Illustration 5 g00890074
This is an example of the use of Tooling (B) .
8. Place a shop towel over brake piston (8) . Retain brake piston (8) with Tooling (B) . Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y) . Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
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6. Illustration 6 g00887336
9. Remove seal (9) and backup ring (10) from the brake piston.
10. Remove seal (11) and backup ring (12) from the brake piston.
Illustration 7 g00887355
11. Remove plates (13) and friction discs (14) .
Illustration 8 g00887401
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7. Illustration 9 g00887405
12. Install Tooling (C) into shaft (15) . Use a prybar to remove the rotating assembly (16) from
the housing.
13. Remove Tooling (C) from shaft (15) .
Illustration 10 g00887424
14. Remove shaft (15) from rotating assembly (16) .
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8. Illustration 11 g00887426
15. Use Tooling (D) in order to remove retaining ring (17) from shaft (15) .
Illustration 12 g00887445
16. Install shaft (15) into a suitable press. Remove bearing race (18) from the shaft.
Illustration 13 g00887463
17. Rotate shaft (15) . Install shaft (15) into a suitable press. Install Tooling (E) . Remove
bearing race (19) from shaft (15) .
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9. Illustration 14 g00887501
18. Remove cam plate (20) from barrel assembly (21) .
Illustration 15 g00887520
19. Remove piston assemblies and retainer plate (22) from barrel assembly (21) .
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
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10. Illustration 16 g00887558
20. Remove ball (23) and springs (24) .
Illustration 17 g00887578
21. Remove bearing (25) .
22. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
23. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27) .
24. Remove seal (28) .
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11. Illustration 19 g00887619
25. Remove bolts (29) and cover (30) .
Illustration 20 g00887729
26. Remove seal (31) and backup ring (32) .
Illustration 21 g00887754
27. Remove piston actuator (33) and seal (34) .
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12. Illustration 22 g00887762
28. Remove O-ring seal (35) from the housing of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 19 15:44:36 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JCD
Configuration: 330C & 330C L Excavators JCD00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i03124523
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded Rod M12 x 1.75 X 250 mm (10 in) long 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G 9S-3263 Thread Lock Compound -
Note: Replace all O-ring seals and gaskets. Apply a light film of"10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause trouble later. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
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14. must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33) .
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15. Illustration 3 g00887729
3. Install backup ring (32) and seal (31) .
Illustration 4 g00887619
4. Install cover (30) and bolts (29) . Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
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16. 5. Apply Tooling (G) to the mating surface of seal (28) . Use Tooling (E) in order to install
seal (28) .
6. Use Tooling (F) in order to install retaining ring (27) .
Illustration 6 g00887578
7. Rotate the housing.
8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25) .
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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17. 10. Install springs (24) into the barrel. Install ball (23) onto springs (24) .
Illustration 8 g00887520
11. Install piston assemblies and retainer plate (22) into barrel assembly (21) .
Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Install cam plate (20) onto barrel assembly (21) .
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18. Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15) .
Illustration 11 g00887426
14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15) .
Illustration 12 g00888710
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19. 15. Install bearing race (18) onto shaft (15) .
Note: Bearing race (18) must contact retaining ring (17) .
Illustration 13 g00887405
16. Install Tooling (C) into shaft (15) . Install shaft (15) into rotating assembly (16) .
17. Place the pump housing into Tooling (A) .
Illustration 14 g00887401
18. Use Tooling (C) in order to install rotating assembly (16) into the housing.
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20. Illustration 15 g00887501
Illustration 16 g00887578
19. The notches in cam plate (20) must align with keys (26) . The keys are located in the bottom
of the housing of the travel motor.
Illustration 17 g00887355
20. Install plates (13) and friction discs (14) into the housing.
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21. Note: Install the plates and the discs alternately.
Illustration 18 g00887336
21. Install backup ring (12) and seal (11) onto the brake piston.
22. Install backup ring (10) and seal (9) onto the brake piston.
Illustration 19 g00888967
23. Rotate brake piston (8) .
24. Install brake piston (8) into the housing.
Note: Brake piston (8) must be level upon installation. The brake piston must be level in
order to prevent damage to the O-ring seals.
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22. Illustration 20 g00887311
25. Install springs (7) and O-ring seals (6) .
Illustration 21 g00887302
26. Install O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 22 g00887295
27. Install head (2) onto the body of the travel motor.
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23. Note: During the installation of head (2) onto the travel motor, be careful not to damage the
mating surfaces of the components.
28. Install bolts (1) . Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
End By: Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 19 15:45:39 UTC+0800 2020
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330C EXCAVATOR JCD
Configuration: 330C & 330C L Excavators JCD00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i02372696
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A Threaded Rod 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
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26. Illustration 1 g00878123
2. Install new O-ring seal (5) . Apply clean hydraulic oil on the O-ring seal.
Illustration 2 g00707267
3. Fasten a suitable lifting device to travel motor (4) , as shown. The weight of travel motor (4)
is approximately 57 kg (125 lb).
Illustration 3 g00878121
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27. 4. Carefully install travel motor (4) on Tooling (A) . Slide the travel motor into the final drive.
5. Install one of three bolts (5) that secures the travel motor to the final drive.
6. Remove Tooling (A) .
Illustration 4 g00707275
7. Install two remaining bolts (2) .
8. Connect hose assemblies (3) and (1) .
9. Fill the final drive with oil.
Reference: Refer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
Reference: Refer to Operation and Maintenance Manual, "Final Drive Oil Level - Check"
for the correct filling procedure.
10. Install high efficiency filters in place of the pilot filter, the case drain filter, and the return
filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
End By: Install the travel brake valve. Refer to Disassembly and Assembly, "Counterbalance
Valve (Travel) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sat Sep 19 15:46:42 UTC+0800 2020
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