This document provides disassembly and assembly instructions for a 330D L excavator final drive. It lists required tools and parts and describes how to disassemble the travel motor, sprockets, carrier assemblies, planetary gears, discs, plates and other components. Over 40 steps are outlined to fully disassemble the final drive down to the individual parts for maintenance or replacement.
Caterpillar cat 330 d fm excavator (prefix h3k) service repair manual (h3k000...jfdskekdmme
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...hhjsekmdmm
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other parts. Detailed illustrations are provided to identify each component. Required tools are listed and safety notices explained.
Caterpillar cat 345 b series ii excavator (prefix ald) service repair manual ...fjsekdmmeed
This document provides instructions for removing and installing a lifter group on a 3176C engine. The removal process involves taking out bolts and separating the lifter assembly into sections to remove individual components like brackets, lifters and injector lifters. The installation is the reverse of removal, requiring cleaning of parts and reinstallation in the proper order and orientation. Precautions are provided to contain fluids and dispose of them according to regulations.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 312 c l excavator (prefix cbt) service repair manual (cbt0000...fksjksmmde
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in multiple steps to fully disassemble the swing drive. These parts include gears, shafts, bearings, seals, and housings. The assembly section then lists the parts and tools needed and describes the reverse process of installing the components in the proper order and applying sealants or fasteners as needed.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Caterpillar cat 374 d l excavator (prefix pas) service repair manual (pas0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists the required tools and presents 33 steps for disassembly, removing all internal components. It then outlines 37 steps for reassembly, starting with cleaning and inspecting parts, and continuing through installing bearings, seals, gears, and housing components in the reverse order of disassembly. Tolerances and special installation tools are specified to ensure proper bearing preload and sealing.
Caterpillar cat 330 d fm excavator (prefix h3k) service repair manual (h3k000...jfdskekdmme
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...hhjsekmdmm
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other parts. Detailed illustrations are provided to identify each component. Required tools are listed and safety notices explained.
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Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 312 c l excavator (prefix cbt) service repair manual (cbt0000...fksjksmmde
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in multiple steps to fully disassemble the swing drive. These parts include gears, shafts, bearings, seals, and housings. The assembly section then lists the parts and tools needed and describes the reverse process of installing the components in the proper order and applying sealants or fasteners as needed.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Caterpillar cat 374 d l excavator (prefix pas) service repair manual (pas0000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists the required tools and presents 33 steps for disassembly, removing all internal components. It then outlines 37 steps for reassembly, starting with cleaning and inspecting parts, and continuing through installing bearings, seals, gears, and housing components in the reverse order of disassembly. Tolerances and special installation tools are specified to ensure proper bearing preload and sealing.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...cdfzxs
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other internal parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...jfdjskmdmme
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other internal parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...fjjsekkksmeik
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists required tools and outlines 33 steps to fully disassemble the final drive. These include removing the travel motor, draining oil, removing the sprocket, cover, carrier assemblies, gears, springs and other components. Detailed illustrations are provided to identify each part and guide the disassembly process. Safety notices are included to properly handle fluids and relieve spring pressure when disassembling the unit.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...cdsaas
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists required tools and outlines 33 steps to fully disassemble the final drive. These include removing the travel motor, draining oil, removing the sprocket, cover, carrier assemblies, gears, springs and other components. Detailed illustrations are provided to identify each part and guide the disassembly process. Safety notices are included to properly handle fluids and relieve spring pressure when disassembling the unit.
Caterpillar Cat 330D FM EXCAVATOR (Prefix E4K) Service Repair Manual Instant ...yin9niaojiao
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other internal parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar Cat 330D FM EXCAVATOR (Prefix E4K) Service Repair Manual Instant ...shibi1322
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists over 40 steps to completely disassemble the final drive and its components. This includes removing the travel motor, draining fluids, removing sprockets, planetary gear assemblies, carrier assemblies, discs, plates, springs, and other internal parts. Detailed illustrations are provided to identify each component. Special tools are required to remove retaining rings, bearings, and other secured pieces.
Caterpillar cat 330 d fm excavator (prefix e4k) service repair manual (e4k000...diskdkkdmmd
This document provides disassembly instructions for the final drive of a 330D FM excavator. It lists required tools and outlines 33 steps to fully disassemble the final drive. These include removing the travel motor, draining oil, removing the sprocket, cover, carrier assemblies, gears, springs and other components. Detailed illustrations are provided to show how to remove retaining rings, shafts, plates and other parts using various specialty tools. Safety precautions are noted regarding relieving spring pressure and containing fluids.
Hyster p177 (h3.5 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for Hyster lift trucks. It includes lifting capacities, counterweight weights, tire sizes, fuel and fluid capacities, and electrical specifications for various Hyster truck models. It also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster p177 (h3.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster p177 (h2.5 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster p177 (h2.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and repair information for Hyster lift trucks. It includes the lifting capacity, counterweight, tire size, fuel and fluid capacities, and electrical specifications for various Hyster truck models. The document also provides transmission oil pressure specifications and general transmission repair procedures.
Hyster n006 (h8.0 fts6) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications including battery, spark plug, and alternator specifications
- Transmission oil pressures for 2-speed and 3-speed transmissions
- Hydraulic system relief pressures
- Instructions for removing the drive axle, including draining fluids and disconnecting brake lines
Hyster n006 (h7.0 fts9) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications including battery, spark plug, and alternator specifications
- Transmission oil pressures for 2-speed and 3-speed transmissions
- Hydraulic system relief pressures
- Instructions for removing the drive axle, including draining fluids and disconnecting brake lines
Hyster n006 (h7.0 fts6) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications such as battery size and alternator output
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, which include draining fluids and disconnecting brake and hydraulic lines
Hyster n006 (h7.0 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications including battery, spark plug, and alternator specifications
- Transmission oil pressures for 2-speed and 3-speed transmissions
- Hydraulic system relief pressures
- Instructions for removing the drive axle, including draining fluids and disconnecting brake lines
Hyster n006 (h6.0 ft) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications such as battery size and alternator output
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, which include draining fluids and disconnecting brake lines
Hyster l006 (h7.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities, weights, tire sizes, fuel and fluid capacities
- Engine oil, coolant, transmission oil, hydraulic oil, brake fluid specifications
- Electrical system components and specifications
- Transmission oil pressures
- Hydraulic and steering system relief pressures and components
- Instructions for removing the drive axle assembly, including draining fluids and disconnecting brake, cooling, and drive shaft components.
Hyster l006 (h6.0 ft europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Hyster lift truck models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and disconnecting brake, cooling and driveline components.
Hyster k019 (h16 xm 6 europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and specifications for items like tires, steering, brakes, and drive axles. Torque specifications are also provided for maintenance of components like transmissions, differentials, and steering systems.
Hyster k019 (h14 xm 6 europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and specifications for items like tires, steering, brakes, and drive axles. Torque specifications are also provided for maintenance of components like transmissions, differentials, and steering systems.
Hyster k019 (h13 xm 6 europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Cummins diesel engines and Kion lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, mast speeds, hydraulic system specifications, transmission specifications, and torque specifications for servicing components. The document contains model-specific data for H8-H16XM and H6-H7XM-12EC units.
Hyster k019 (h10 xm 12 europe) forklift service repair manualhhjsekmdmm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and specifications for items like tires, steering, brakes, and drive axles. Torque specifications are also provided for maintenance of components like transmissions, differentials, and steering systems.
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
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Product: EXCAVATOR
Model: 330D L EXCAVATOR MWP
Configuration: 330D L Excavator MWP00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
330D, 336D, 336D2, 340D and 340D2 Excavators and 336D MHPU Mobile Hydraulic
Power Unit Machine Systems
Media Number -RENR8648-30 Publication Date -01/03/2015 Date Updated -15/08/2018
i02785246
Final Drive - Disassemble
SMCS - 4050-015
S/N - GGH1-UP
S/N - MWP1-UP
S/N - NBN1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7576 Link Bracket 2
B 1P-1855 Retaining Ring Pliers 1
C 1P-1862 Retaining Ring Pliers 1
D 5P-5197 Retaining Ring Pliers 1
E 1P-2321 Puller Assembly(1)
1
F 1P-0520 Drive Group 1
G 2P-8312 Retaining Ring Pliers 1
H 138-7574 Link Bracket 3
J 1P-5546 Crossbar 1
5F-7366 Screw 1
1P-0523 Drive Plate 1
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3. 9S-8546 Seal Installer 1
6V-3532 Bolt 2
8T-3282 Washer 2
K 1U-8758 Retaining Ring Pliers 1
L
1P-0074 Slide Hammer Puller Gp 1
1P-0069 Head 1
2P-2312 Puller leg 3
M 1P-7407 Eyebolt 2
N 199-6557 Spanner socket 1
P 4C-8359 Eyebolt 2
Q 127-8458 Final Drive Bench Ar 1
QQ 127-8467 Reaction Plate(2)
R 127-8468 Reaction Bar As 1
S
3S-6224 Electric Hydraulic Pump 1
8T-0820 Pressure Gauge 1
3B-7722 Bushing 2
1P-2376 Coupler Assembly 2
1P-2377 Plug 2
8F-0024 Hose Assembly 2
T 154-6182 Forcing Bolt 2
(1)
Use 6C-7887 Leg on the two gears that are removed in Step 22.
(2)
Part of Tooling (Q)
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
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4. Illustration 1 g00659659
2. Remove bolts (2) that hold travel motor (1) to the final drive.
Illustration 2 g00659674
3. Fasten two suitable lifting straps and a suitable lifting device to travel motor (1). The weight
of travel motor (1) is approximately 54 kg (120 lb). Carefully remove travel motor (1) from
the final drive.
Illustration 3 g00676009
4. Remove O-ring seal (3) from the travel motor.
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5. Illustration 4 g00659679
Illustration 5 g00659682
5. Fasten Tooling (A) and a suitable lifting device to the final drive, and turn the final drive on
the side. The weight of the final drive is 500 kg (1100 lb).
6. Remove plug (4).
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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6. 7. Drain the oil from the final drive into a suitable container for storage or disposal. Refer to
Operation and Maintenance Manual, "Capacities (Refill)" for the capacity. Refer to
Operation and Maintenance Manual, "Final Drive Oil - Change" for the proper procedure.
8. Reinstall plug (4).
Illustration 6 g00659729
9. Position the final drive onto suitable blocking, as shown.
10. Remove the sprocket bolts (5) from final drive sprocket (6).
Illustration 7 g00659738
11. Use a suitable lifting device to remove final drive sprocket (6). If necessary, use a soft faced
hammer in order to unseat the sprocket.
12. The weight of the final drive sprocket is 91 kg (200 lb).
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7. Illustration 8 g00659746
13. Remove bolts (7) that hold cover (8) in place.
Illustration 9 g01391477
14. Use Tooling (T) to elevate cover (8). This will allow enough clearance for your fingers in
order to lift cover (8) off the final drive.
15. Remove cover (8).
16. If necessary, remove the spacer (Not Shown) from cover (8).
Illustration 10 g01391490
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8. 17. Remove carrier assembly (9).
18. Disassemble carrier assembly (9), as follows:
Illustration 11 g01391499
a. Use Tooling (B) to remove retaining ring (10).
Illustration 12 g01391503
b. Use a soft faced hammer in order to remove planetary gear assembly (11).
Note: Rotate the planetary gear assembly so that the gear assembly comes off
perpendicular to the carrier shaft.
c. Disassemble planetary gear assembly (11), as follows.
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9. Illustration 13 g01391501
Illustration 14 g01391500
d. Use Tooling (C) to remove the second retaining ring (12).
Note: When you remove the bearing assembly, the rollers will fall out of the bearing
race. Put a rubber band around the bearing rollers as you remove the bearing
assembly.
e. Remove two rings (13), and bearing (13) from planetary gear assembly (11).
f. Repeat Steps 18.a through 18.e for the other two planetary gears.
Illustration 15 g01391513
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10. g. Remove center shaft (15) from carrier assembly (9).
Illustration 16 g01391515
h. Use a hammer and a punch to remove washer (16) from center shaft (15).
Illustration 17 g00659844
Illustration 18 g00659863
i. Use Tooling (D) in order to remove retaining ring (17).
j. Remove sun gear (18) from carrier assembly (10).
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11. Illustration 19 g00659867
19. Remove carrier assembly (19).
20. Disassemble carrier assembly (19), as follows:
Illustration 20 g00659873
Illustration 21 g00659879
a. Use Tooling (D) to remove retaining ring (20).
b. Use Tooling (E) in order to remove planetary gear assembly (21).
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12. Illustration 22 g00659889
c. Use Tooling (F) and a suitable press in order to drive the bearing assembly out of
planetary gear (21).
Note: This is only one method for removing the bearing. You may also cut the
bearing. Make sure that you catch the rollers, while you drive the bearing assembly
out of planetary gear (21).
d. Repeat Steps 20.a through 20.c for the other two planetary gear assemblies.
Illustration 23 g00660095
Illustration 24 g00660100
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13. e. Use Tooling (D) in order to remove retaining ring (22).
f. Remove sun gear (23) from carrier assembly (19).
Illustration 25 g00660105
21. Use Tooling (D) in order to remove two retaining rings (26) from two of the planetary gear
assemblies (24) from carrier assembly (25).
Note: There are two sets of bearing rollers for each planetary gear assembly. The bearing
rollers for the lower bearing assembly will fall after the planetary gear assembly is removed.
Illustration 26 g00660136
22. Use Tooling (E) in order to remove two planetary gear assemblies (24).
Note: Two planetary gear assemblies (24) are removed in order to access the retaining ring
that holds the carrier assembly (25) to the motor housing.
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14. Illustration 27 g00660143
23. Use Tooling (G) in order to remove retaining ring (27).
Illustration 28 g00660173
24. Use Tooling (H) and a suitable lifting device to remove carrier assembly (25).
25. Disassemble carrier assembly (25), as follows:
Illustration 29 g00765592
a. Use Tooling (E) to remove bearing race (28) from the two shafts of carrier assembly
(25).
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15. b. Use Tooling (D) to remove three retaining rings (26) from the three remaining
planetary gear assemblies.
c. Use Tooling (E) to remove planetary gear assemblies from the carrier assembly.
d. Use Tooling (E) to remove the other three bearing races from the carrier assembly.
Note: Refer to Illustration 26 for the location of planetary gear assemblies (24).
e. Disassemble planetary gear assemblies (24), as follows.
Illustration 30 g00660181
f. Remove bearing rollers (29), two bearing races (28), two rings (30), and retaining ring
(32) from planetary gear (31).
Note: Place a rubber band around the bearing rollers as you remove the bearings.
26. Attach a suitable lifting device to the final drive, and turn the final drive over 180 degrees.
Illustration 31 g01393288
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16. Illustration 32 g01393292
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
27. Tighten Tooling (J) in order to relieve the spring pressure.
28. Use Tooling (K) in order to remove retaining ring (33).
29. Slowly release Tooling (J). Remove Tooling (J).
Illustration 33 g00660226
30. Remove plate (34).
31. Remove plug (35).
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17. Illustration 34 g00660233
32. Remove springs (36).
Note: There is an inner spring and a outer spring in each spring set.
Illustration 35 g01393295
Illustration 36 g01393340
33. Loosely install Tooling (J) so that piston (37) can vertically travel during the application of
air pressure. Apply air pressure through the port of plug (35). Hold a finger over the port
directly across plug (35) while you inject the air. This will unseat the brake piston (37).
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18. 34. Remove brake piston (37).
Illustration 37 g00660245
35. Remove two backup rings (38) and O-ring seal (39) from the piston.
Illustration 38 g00660451
36. Attach a suitable lifting device to the final drive, and turn the final drive over 180 degrees in
order for the discs and plates to fall out of the motor housing.
37. Remove discs and plates (40) from the motor housing.
Note: Note the orientation of the discs and the plates for installation purposes.
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19. Illustration 39 g01393395
38. Use Tooling (L) to remove washer (41).
Illustration 40 g01393399
39. Use Tooling (K) to remove retaining ring (42).
Note: Tap on plate (43) in order to relieve the pressure that is on retaining ring (42).
Illustration 41 g00660488
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20. Illustration 42 g01393402
40. Attach a suitable lifting device to the final drive, and turn the final drive over 180 degrees,
as shown.
41. Use Tooling (J) in order to remove coupling shaft (45), bearing (44), and plate (43).
Illustration 43 g00660550
Illustration 44 g00660508
42. Disassemble coupling shaft (45), bearing (44), and plate (43), as follows.
a. Use Tooling (F) and a suitable press in order to push the coupling shaft (45) through
bearing (44) and plate (43).
Note: Bearing (44) will stop once the bearing makes contact with the Plates (X).
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21. Illustration 45 g00660671
Note: Spread Plates (X) wide enough so that bearing (44) can be removed from plate
(43).
b. Use Tooling (F) and a suitable press in order to push bearing (44) out of plate (43).
Illustration 46 g00660479
(U) Notches for Tooling (N)
43. Drill out two dowels (47) in order to remove locknut (46).
127-8458 Final Drive Disassembly and Assembly Bench
Note: The following procedure is for using the final drive disassembly and assembly 127-8458
Bench.
Note: Tooling (QQ) is part of the 127-8458 Final Drive Bench Ar.
Reference: Refer to the Tool Operating Manual, NEHS0673 for further procedures concerning
127-8458 Bench.
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22. Illustration 47 g01393415
1. Fasten Tooling (M) and a suitable lifting device to Tooling (N).
Note: Refer to Illustration 46 for the location of notches (U) in nut (46).
2. Lower Tooling (N) into the final drive. Make sure that the notches in nut (46) are aligned
with the keys on Tooling (N). The approximate weight of Tooling (N) is 45 kg (100 lb).
Illustration 48 g01393436
3. Fasten Tooling (P) and a suitable lifting device to the final drive. Keep the suitable lifting
device attached.
4. Position the final drive on Tooling (QQ).
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23. Illustration 49 g01391602
5. Raise the final drive and Tooling (QQ) into the air so that you can bolt the final drive and
Tooling (QQ) together with bolts (48).
Note: Place blocks under Tooling (QQ) while you tighten bolts (48).
Illustration 50 g01393457
6. Remove the suitable lifting device from Tooling (P) and attach four chains and a suitable
lifting device to the upper half of Tooling (Q).
7. Remove the upper half of Tooling (Q). The weight of the upper half is 816 kg (1800 lb).
Illustration 51 g01393489
8. Install Tooling (P) and a suitable lifting device to Tooling (QQ). Place Tooling (QQ) and
the final drive onto the lower half of Tooling (Q). The weight of the final drive, Tooling
(QQ), and Tooling (N) is 522 kg (1150 lb).
9. Fasten the final drive onto the lower half of Tooling (Q). Use eight 1 - 8THDX3.5 inch bolts
(49) and eight 1 - 8THD nuts with washers.
10. Remove Tooling (P) and the suitable lifting device.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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click on it.
25. Illustration 52 g01393962
11. Place Tooling (R) into the final drive.
12. Fasten a suitable lifting device to the upper half of Tooling (Q) and install the upper half of
Tooling (Q) to the lower half of Tooling (Q). Pin the two halves together.
Illustration 53 g01394025
13. Attach Tooling (S) to the pressure reducing valve manifold, as shown.
14. Set the torque level for the bench to 2000 psi (14500 lb ft). Do not exceed this pressure.
Reference: Refer to the Tool Operating Manual, NEHS0673 for setting the torque level.
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26. Illustration 54 g01394027
(50) 128-4075 Shaft As
15. Place hex shaft (50) through the bench and into Tooling (R).
16. Remove locknut (46). The breakaway torque will vary. The nut will loosen usually at
1400 psi (10750 lb ft).
17. Fasten a suitable lifting device to the upper half of Tooling (Q).
18. Remove the upper half of Tooling (Q).
Disassembly Procedure for the Main Housing and the Motor Housing
Illustration 55 g01394031
1. Fasten Tooling (P) and a suitable lifting device to main housing (51), as shown.
2. Separate main housing (51) from motor housing (52). The weight of main housing (51) is
approximately 204 kg (450 lb).
Note: Two outer races and one roller bearing will be removed with the main housing. The
other roller bearing and the two Duo-cone seal kits will remain with the motor housing.
3. Disassemble motor housing (52), as follows.
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27. Illustration 56 g01394178
a. Remove bearing cone (53) from the motor housing.
b. Remove the Duo-Cone seal kit (54) from the motor housing.
Illustration 57 g01394199
c. Remove the two backup rings and O-ring seal (55) from the motor housing.
d. Remove the other Duo-Cone seal kit (56) from the motor housing.
4. Disassemble main housing (51), as follows.
Illustration 58 g01394230
a. Remove bearing cone (57) from main housing (51).
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