This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications such as battery size and alternator output
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, which include draining fluids and disconnecting brake and hydraulic lines
Hyster A177 (H2.00XL Europe) Forklift Service Repair Manualfujdfjjkskdemem
This is the Highly Detailed factory service repair manual for theHYSTER A177 (H2.00XL EUROPE) FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HYSTER A177 (H2.00XL EUROPE) FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Capacities and specifications
Diagrams
Inch (sae) and metric fasteners
Instrument panel indicators and senders
Lift cylinders
Periodic maintenance
Brake system
Carburetor
Cooling system
Drive axle
Electrical system (isuzu)
Electrical system (mazda)
Frame
Hydraulic system, gear pump assembly
Isuzu c240 engine
Lpg fuel system
Main control valve
Mazda m4-121g engine
Single-speed powershift transmission – repairs
Steering axle
Steering control unit
Tilt cylinders
Uprights – description
Uprights – repairs
Vista uprights – description
Vista uprights - repair
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHYSTER A177 (H2.00XL EUROPE) FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Oilmax is a leading manufacturer of Centrifugal Oil Cleaners for Industrial Oil Cleaning applications like Wire Drawing, Quenching, Fastener Manufacturing, Bright Bar Manufacturing etc. We also retrofit Centrifuges on Marine Engines, Construction/Mining Equipments, Trucks and Buses.
Oilmax will help you to "Use your OILMAXimum". Thereby helping you to save on Oil Expenses and also protecting environment.
Hyster A177 (H2.00XL Europe) Forklift Service Repair Manualfujdfjjkskdemem
This is the Highly Detailed factory service repair manual for theHYSTER A177 (H2.00XL EUROPE) FORKLIFT, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.HYSTER A177 (H2.00XL EUROPE) FORKLIFT Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Capacities and specifications
Diagrams
Inch (sae) and metric fasteners
Instrument panel indicators and senders
Lift cylinders
Periodic maintenance
Brake system
Carburetor
Cooling system
Drive axle
Electrical system (isuzu)
Electrical system (mazda)
Frame
Hydraulic system, gear pump assembly
Isuzu c240 engine
Lpg fuel system
Main control valve
Mazda m4-121g engine
Single-speed powershift transmission – repairs
Steering axle
Steering control unit
Tilt cylinders
Uprights – description
Uprights – repairs
Vista uprights – description
Vista uprights - repair
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveHYSTER A177 (H2.00XL EUROPE) FORKLIFT Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Oilmax is a leading manufacturer of Centrifugal Oil Cleaners for Industrial Oil Cleaning applications like Wire Drawing, Quenching, Fastener Manufacturing, Bright Bar Manufacturing etc. We also retrofit Centrifuges on Marine Engines, Construction/Mining Equipments, Trucks and Buses.
Oilmax will help you to "Use your OILMAXimum". Thereby helping you to save on Oil Expenses and also protecting environment.
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT EP18KT FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT EP18KT FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Vehicle Electrical Components
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: Transfer Units
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Service Data
Chassis, Mast and Options: Options
Controller: General Information
Controller: Main Controller
Controller: Troubleshooting for Control Circuits
Controller: Motors
Controller: Schematics
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT EP18KT FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Triple R is a complete oil filtration system which removes moisture and contamination from the lube oil. excellence in oil filtration.
HYdraulic and Gear oil filtration systems for cement and plastic component manufacturers, Turbine oil filtration for power plants,mining hydraulics, Wind mills and all oil lubricated rotating equipments.
Keeping the oil clean will enable the equipment run without oil related breakdowns and help reduce oil consumption over a period of time.
Renault Trucks presentation (Volvo Group), French brand of trucks: its activities, products and services.
Renault Trucks offers commercial vehicle users a large choice of services and vehicles (from 2.8 to 120 T) adapted to a wide range of transport activities: local delivery, regional distribution, construction, long distance, special applications and defence.
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT EP18KT FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT EP18KT FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chassis, Mast and Options: General Information
Chassis, Mast and Options: Vehicle Electrical Components
Chassis, Mast and Options: Power Train
Chassis, Mast and Options: Transfer Units
Chassis, Mast and Options: Rear Axle
Chassis, Mast and Options: Brake System
Chassis, Mast and Options: Steering System
Chassis, Mast and Options: Hydraulic System
Chassis, Mast and Options: Service Data
Chassis, Mast and Options: Options
Controller: General Information
Controller: Main Controller
Controller: Troubleshooting for Control Circuits
Controller: Motors
Controller: Schematics
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT EP18KT FORKLIFT LIFT TRUCKS Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Triple R is a complete oil filtration system which removes moisture and contamination from the lube oil. excellence in oil filtration.
HYdraulic and Gear oil filtration systems for cement and plastic component manufacturers, Turbine oil filtration for power plants,mining hydraulics, Wind mills and all oil lubricated rotating equipments.
Keeping the oil clean will enable the equipment run without oil related breakdowns and help reduce oil consumption over a period of time.
Renault Trucks presentation (Volvo Group), French brand of trucks: its activities, products and services.
Renault Trucks offers commercial vehicle users a large choice of services and vehicles (from 2.8 to 120 T) adapted to a wide range of transport activities: local delivery, regional distribution, construction, long distance, special applications and defence.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
2. Lift Truck Lifting Capacity
Model Weight
H6.0FT (H135FT) 7007 kg (15,447 lb)
H7.0FT (H155FT) 7535 kg (16,611 lb)
H7.0FTS6 (H155FTS) 7535 kg (16,611 lb)
H7.0FTS9 7535 kg (16,611 lb)
H8.0FTS6 (H170FTS) 8775 kg (19,345 lb)
NOTE: Load center at 600 mm (24 in.).
Counterweight Weights
Model Weight
H6.0FT (H135FT) 2588 kg (5705 lb)
H7.0FT (H155FT) 3099 kg (6832 lb)
H7.0FTS (H155FTS) 3439 kg (7581 lb)
H8.0FT (H170FTS) 4124 kg (9091 lb)
Tire Sizes
Truck Drive Tires Steer Tires
H6.0FT, H7.0FT (H135FT,
H155FT)
8.25 × 15 8.25 × 15
Capacities
Item Quantity Specifications
Fuel Capacity
LPG 38.6 liter (10.2 gal)
Empty
19.0 kg (41 lb)
Full
38.2 kg (84.51 lb)
LPG-HD 5, HD 10
Kubota Diesel 3.6L 74.8 liter (19.7 gal) Diesel No. 2
8000 SRM 2197 Lift Truck Lifting Capacity
1
3. Item Quantity Specifications
Kubota Diesel 3.8L 74.8 liter (19.7 gal) Low Sulfur ≤ 15 PPM
Diesel No. 2
Engine Oil
4.3L 4.7 liter (5.0 qt) −7°C (−20°F) and below
SAE 5W-20
16°C (60 °F) and below
SAE 5W-30
−18°C (0°F) and above
SAE 10W-30
API SL
ILSAC GF3
Kubota Diesel 13.2 liter (13.9 qt) Below -25°C (-13°F)
SAE 5W-30
−15°C (5°F) and above
SAE 15W-40
-25°C (-13°F) and above
SAE 10W-30
Cooling System
4.3L 15.1 liter (15.9 qt)
CAUTION
Additives may damage the cooling system.
Before using additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-free Antifreeze.
Purchase a pre-diluted 50/50 solution; or mix
50% concentrate with 50% distilled water or
deionized water.
Kubota 3.6L Diesel 11.0 liter (11.6 qt)
CAUTION
Additives may damage the cooling system.
Before using additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-free Antifreeze.
Purchase a pre-diluted 50/50 solution; or mix
50% concentrate with 50% distilled water or
deionized water.
Capacities 8000 SRM 2197
2
4. Item Quantity Specifications
Kubota 3.8L Diesel 11.0 liter (11.6 qt)
CAUTION
Additives may damage the cooling system.
Before using additives, contact your local
Hyster dealer.
Use Ethylene Glycol Boron-free Antifreeze.
Purchase a pre-diluted 50/50 solution; or mix
50% concentrate with 50% distilled water or
deionized water.
Diesel Exhaust Fluid
Kubota 3.8L Diesel 20 liter (21.1 qt) 32.5% urea (AUS 32)
ISO 22241
Hydraulic Tank Oil Capacity
All Trucks 75 liter (79 qt)
Initial Fill
71.7 liter (75.7 qt)
Drain and Fill
CAUTION
Additives may damage the hydraulic system.
Before using additives, contact your local
Hyster dealer.
NOTE: If lift truck is used in Paper application
use ONLY JDM J20C type fluid for both the
transmission and hydraulic system.
ISO - VG 46 Hydraulic Oil
Shell - Tellus Oil 46
Shell - Tellus Premium 46
Texaco - Rando HD 46
Exxon - Nuto H 46
Mobil - DTE 25
−15°C (5°F) and above
Transmission Oil Level
Powershift
Transmission (2-
Speed)
24 liter (25.4 qt) NOTE: If lift truck is used in Paper application
use ONLY JDM J20C type fluid for both the
transmission and hydraulic system.
Chevron - Chevron 1000THF
Deere and Company - HYGard Fluid
J20C
Mobile Oil Company - Mobilfluid 424
Shell Oil Company - Donax TD
8000 SRM 2197 Capacities
3
5. Item Quantity Specifications
DuraMatch (3-
Speed)
24 liter (25.4 qt) NOTE: If lift truck is used in Paper application
use ONLY JDM J20C type fluid for both the
transmission and hydraulic system.
Chevron - Chevron 1000THF
Deere and Company - HYGard Fluid
J20C
Mobile Oil Company - Mobilfluid 424
Shell Oil Company - Donax TD
Wet Brake Drive Axle Oil Capacities
Drive Axle Housing Arm
Oil
Right Chamber
7.8 liter (8.25 qt) Chevron - Chevron 1000THF
Deere and Company - HYGard Fluid
J20C
Mobile Oil Company - Mobilfluid 424
Shell Oil Company - Donax TD
Drive Axle Housing Arm
Oil
Left Chamber
7.8 liter (8.25 qt) Chevron - Chevron 1000THF
Deere and Company - HYGard Fluid
J20C
Mobile Oil Company - Mobilfluid 424
Shell Oil Company - Donax TD
Brake Oil (Master Cylinder)
All Lift Truck Models 0.35 liter (0.74 pt)
WARNING
DO NOT use DOT fluid; only use Dexron III oil
from sealed container to prevent possible
damage to the brake system. Failure to
observe the above Warning could result in
death or serious injury.
Dexron III From Sealed Container
Wet Brake Center Section Oil
All Lift Truck Models 4.6 liter (4.9 qt) SAE 80W-90
Capacities 8000 SRM 2197
4
7. Transmission Oil Pressures
Table 1. 3-Speed Transmission
All Pressures at 2000 rpm and Oil at 50 to 65°C (120 to 150°F)
Port 1 Transmission
Pump
Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8
Low and High
Pressure
Reverse
Clutch
(R1 and
R2)
Forward
Low
Clutch
(F1 and
F2)
Forward
High
Clutch
(F3)
Torque
Convert
er
Lubrication
First Test
Port (F1 and
R1)
Second Test
Port (F2, F3
and R2)
1793 to 2068* kPa (260
to 300 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
758 kPa
(110 psi)
69 to 276 kPa
(10 to 40 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
*Relief Pressure
Transmission Oil Pressures 8000 SRM 2197
6
8. Table 2. 2-Speed Transmission
All Pressures at 2000 rpm and Oil at 50 to 65°C (120 to 150°F)
Port 1
Transmission
Pump
Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8 Port 9
Low and High
Pressure
Reverse
Clutch
(R1 and
R2)
Forward
Low
Clutch
(F1 and
F2)
Forwar
d High
Clutch
(F3)
Torque
Conver
ter
Lubricatio
n
First Test
Port (F1
and R1)
Second
Test Port
(F2, F3 and
R2)
Inching
Control,
Brake
Pressure
Port
1793 to 2068* kPa
(260 to 300 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
758 kPa
(110
psi)
69 to
276 kPa (10
to 40 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
1793 to
2068 kPa
(260 to
300 psi)
*Relief Pressure
Hydraulic System Relief Pressures
Item Specification
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Primary Relief Valve Pressure (High Idle) 22.1 ±0.48 MPa (3205 ± 70 psi)
Secondary Relief Valve Pressure (High Idle) 15.51 ±0.48 MPa (2250 ±70 psi)
8000 SRM 2197 Hydraulic System Relief Pressures
7
9. General
This manual covers the repair of the drive axle,
differential, and the wet disc brakes.
IDENTIFICATION PLATE
See Figure 1.
1. DANA PART NUMBER
2. DANA SERIAL NUMBER
3. HYSTER PART NUMBER
4. AXLE OVERALL RATIO
Figure 1. Identification Plate
Drive Axle Removal
WARNING
When putting the lift truck on blocks, make sure
the surface is solid, even, and level. Any blocks
used to support the lift truck must be solid, one-
piece units.
1. Put blocks on each side (front and back) of the
steering tires to prevent movement of the lift
truck.
2. Raise the lift truck and put blocks under the
frame so that the drive wheels do not touch the
floor. Put blocks under the counterweight for
stability.
3. Remove the mast assembly as described in the
section
Mast Repairs, 2- and 3-Stage Masts (S/N
A513, A514, A613, A614, A702, A703, A704,
A705, A706, A707, A751, A752, B513, B514,
B586, B587, B588, B589, B590, B591, B749,
B750, B751, B752, B753, B754)
4000SRM1250 for lift truck models
• H6.0FT, H7.0FT (H135FT, H155FT) (H006,
J006, K006)
Mast Repair (S/N A513, A514, A613, A614,
A643, A644, A683, A684) 4000SRM1406 for
lift truck models.
• H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (A299, B299)
Mast Repair (S/N A613, A614, A643, A644,
A683, A684) 4000SRM1956 for lift truck
models
• H6.0FT, H7.0FT (H135FT, H155FT) (L006,)
• H6.0FT, H7.0FT, H7.0FTS6, H7.0FTS9,
H8.0FTS6 (H135FT, H155FT, H155FTS,
H170FTS) (N006)
• H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (C299)
WARNING
Completely remove air from tires before removing
them from lift truck. Air pressure in tires can cause
tire and rim parts to explode, which can cause
serious injury or death. Never loosen nuts that
hold together inner and outer wheel halves when
there is air pressure in tire.
4. Remove the air from the tires and remove the
wheels.
NOTE: Perform Step 5 through Step 23 for lift
truck models H6.0FT, H7.0FT (H135FT, H155FT)
(H006, J006, K006, L006) and H6.0FT, H7.0FT,
H7.0FTS6, H7.0FTS9, H8.0FTS6 (H135FT,
H155FT, H155FTS, H170FTS) (N006) .
1400 SRM 1344 General
1
10. 5. Remove the drive axle main housing center fill/
level plug and O-ring. See Figure 2.
6. Remove the oil fill plugs and O-rings on both
sides of the drive axle. See Figure 2.
7. Remove the oil drain plugs on both sides of the
drive axle. Drain the oil into a suitable
container. See Figure 2.
8. Remove the drive axle main housing center
drain plug. Drain the oil into a suitable
container. See Figure 2.
Drive Axle Removal 1400 SRM 1344
2
12. Legend for Figure 2.
1. DRIVE AXLE MAIN HOUSING CENTER DRAIN
PLUG
2. OIL FILL PLUG, RIGHT SIDE
3. O-RING
4. OIL FILL PLUG, LEFT SIDE
5. OIL DRAIN PLUG, LEFT SIDE
6. DRIVE AXLE MAIN HOUSING CENTER FILL/
LEVEL PLUG
7. OIL DRAIN PLUG, RIGHT SIDE
9. Remove the parking brake cables. Refer to the
section
Brake System - DANA 1800SRM1247 for lift
truck models
• H6.0FT, H7.0FT (H135FT, H155FT) (H006,
J006, K006)
Wet Brake System 1800SRM1977 for lift
truck models
• H6.0FT, H7.0FT (H135FT, H155FT) (L006)
• H6.0FT, H7.0FT, H7.0FTS6, H7.0FTS9,
H8.0FTS6 (H135FT, H155FT, H155FTS,
H170FTS) (N006)
10. Disconnect the brake supply line from the
brake line cross fitting on the drive axle. See
Figure 3.
11. Disconnect the accumulator/brake booster
supply line from the manifold on the drive axle.
See Figure 3.
12. Disconnect the brake booster return line from
the manifold on the drive axle. See Figure 3.
NOTE: Note placement of hose clamps prior to
removal of hoses to aid in installation.
13. Disconnect the drive axle to transmission
cooling return hose from the manifold on the
drive axle. See Figure 3.
14. Disconnect the transmission to drive axle
cooling supply hose from the manifold on the
drive axle. See Figure 3.
Drive Axle Removal 1400 SRM 1344
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14. Legend for Figure 3.
1. ACCUMULATOR
2. TRANSMISSION TO DRIVE AXLE COOLING
SUPPLY HOSE
3. DRIVE AXLE TO TRANSMISSION COOLING
RETURN HOSE
4. DRIVE AXLE COOLING RETURN HOSE, LEFT
SIDE
5. BRAKE COOLING LINE, LEFT SIDE
6. BRAKE LINE, LEFT SIDE
7. ACCUMULATOR/BRAKE BOOSTER SUPPLY LINE
8. BRAKE BOOSTER RETURN LINE
9. BRAKE SUPPLY LINE
10. BRAKE COOLING LINE, RIGHT SIDE
11. BRAKE LINE, RIGHT SIDE
12. DRIVE AXLE COOLING RETURN HOSE, RIGHT
SIDE
15. Place blocks under the axle assembly and
connect slings and lifting device.
16. Remove the capscrews retaining the drive
shaft. Remove the drive shaft.
17. Remove the four mounting capscrews and
washers from the drive axle. See Figure 4.
1. CAPSCREW
2. WASHER
3. DRIVE AXLE
Figure 4. Drive Axle Mounting Capscrews
18. Remove blocks and lower the drive axle
assembly. Pull axle forward and away from
frame.
19. Place blocks under the differential assembly.
20. Disconnect the cooling hoses from the manifold
and drive axle. Remove the cooling hoses. See
Figure 5.
21. Disconnect the brake cooling lines from the
manifold and the drive axle. Remove the brake
cooling lines. See Figure 5.
22. Remove the socket head screws retaining the
brake manifold to the drive axle. Remove the
manifold. See Figure 5.
23. Disconnect the brake lines from the drive axle.
Remove the brake lines with cross fitting, as an
assembly, from the drive axle. See Figure 5.
Drive Axle Removal 1400 SRM 1344
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16. Legend for Figure 5.
1. MANIFOLD
2. DRIVE AXLE COOLING RETURN HOSE, LEFT
SIDE
3. BRAKE COOLING LINE, LEFT SIDE
4. BRAKE LINE, LEFT SIDE
5. SOCKET HEAD SCREWS
6. CROSS FITTING
7. BRAKE COOLING LINE, RIGHT SIDE
8. BRAKE LINE, RIGHT SIDE
9. DRIVE AXLE COOLING RETURN HOSE, RIGHT
SIDE
NOTE: Perform Step 24 through Step 43 for lift
truck model H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (A299, B299, C299) .
24. Remove drive axle main housing center fill plug
from main housing. See Figure 6.
25. Remove right side and left side drain plugs
from drive axle. Drain oil into suitable
container. See Figure 6.
26. Remove drive axle main housing center drain
plug from main housing, Drain oil into suitable
container. See Figure 6.
Drive Axle Removal 1400 SRM 1344
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17. 1. DRIVE AXLE MAIN HOUSING CENTER DRAIN
PLUG
2. DRIVE AXLE MAIN HOUSING CENTER FILL
PLUG
3. RIGHT SIDE DRAIN PLUG
4. LEFT SIDE DRAIN PLUG
5. RIGHT SIDE FILL PLUG
6. LEFT SIDE FILL PLUG
Figure 6. Drive Axle Drain and Fill Plugs for Lift Truck Models, H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (A299, B299, C299)
27. Remove the parking brake cables. Refer to the
section
Brake System - DANA 1800SRM1247 for lift
truck models
• H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (A299, B299)
Wet Brake System 1800SRM1977 for lift
truck models
1400 SRM 1344 Drive Axle Removal
9
18. • H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (C299)
NOTE: Note placement of hose clamps prior to
removal of hoses to aid in installation.
28. Disconnect load sense in and load sense out
hose assemblies from accumulator charge
valve. See Figure 7.
29. Disconnect brake line from modulating brake
valve. See Figure 7.
30. Disconnect hydraulic pressure supply hose
from accumulator charge valve. See Figure 7.
31. Disconnect hydraulic return hose from
accumulator charge valve and modulating
brake valve. See Figure 7.
Drive Axle Removal 1400 SRM 1344
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20. Legend for Figure 7.
A. REAR VIEW B. FRONT VIEW
1. MODULATING BRAKE VALVE
2. BRAKE LINE
3. LOAD SENSE IN HOSE ASSEMBLY
4. LOAD SENSE OUT HOSE ASSEMBLY
5. ACCUMULATOR CHARGE VALVE
6. HYDRAULIC PRESSURE SUPPLY HOSE
7. HYDRAULIC RETURN HOSE
8. COOLING RETURN HOSE
9. MANIFOLD
10. DRIVE AXLE
11. COOLING RETURN TO TRANSMISSION HOSE
12. COOLING SUPPLY FROM TRANSMISSION HOSE
13. AXLE VENT LINE
14. COOLING SUPPLY LINES
15. SOCKET HEAD SCREW
16. BRAKE LINE
32. Place blocks under the axle assembly. Connect
slings and lifting device to axle assembly.
33. Remove the capscrews and the drive shaft from
the drive axle.
34. Remove the four mounting capscrews and
washers from the drive axle. See Figure 8.
1. CAPSCREW
2. WASHER
3. DRIVE AXLE
Figure 8. Drive Axle Mounting Capscrews
35. Remove blocks and lower the drive axle
assembly. Pull axle forward and away from
frame.
36. Place blocks under the differential assembly.
37. Remove cooling return hoses from manifold and
drive axle. See Figure 7.
38. Disconnect cooling return to transmission hose
from manifold. See Figure 7.
39. Disconnect cooling supply from transmission
hose from manifold. See Figure 7.
40. Disconnect axle vent line from drive axle. See
Figure 7.
41. Remove cooling supply lines from manifold and
drive axle. See Figure 7.
42. Remove two socket head screws and manifold
from drive axle. See Figure 7.
Drive Axle Removal 1400 SRM 1344
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21. 43. Disconnect brake lines from drive axle. Remove
brake lines with cross fitting, as an assembly,
from drive axle. See Figure 7.
Planetary Reduction Gear Repair
REMOVE AND DISASSEMBLE
Refer to Figure 9 and Figure 10 for the following repair procedures.
1400 SRM 1344 Planetary Reduction Gear Repair
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22. 1. CAPSCREW
2. OUTER AXLE SHAFT
3. O-RING
4. PLANETARY GEAR CARRIER
5. BEARING
6. CENTERING RING
7. RETAINING SCREW
8. PLANETARY GEAR
9. RETAINING RING
10. SUN GEAR
11. OUTER BEARING
12. WHEEL HUB
13. WHEEL STUD
14. INNER BEARING
15. SEAL
16. HALF SHAFT - SHORT OR LONG
17. CAPSCREW
18. SHOULDER RING
19. SOCKET HEAD SCREW
20. WHEEL HUB SUPPORT
21. RING CASE
22. RIGHT AXLE CASE
23. PLUG
24. HEXAGON BOLT
25. MAGNET PLUG
26. LEFT AXLE CASE
Figure 9. Planetary Reduction Gear Assembly for Lift Truck Models, H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (A299, B299, C299)
Planetary Reduction Gear Repair 1400 SRM 1344
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24. STEP 1.
Connect an overhead lifting device to the
planetary reduction gear assembly.
NOTE: Make an alignment mark on the axle housing and planetary carrier cover before removing the
planetary carrier cover.
STEP 2.
Remove the socket head screws retaining the
planetary carrier cover to the axle housing.
1. SOCKET HEAD SCREW
NOTE: Planetary gear images shown in Step 3 through Step 9 are for lift truck models H6.0FT, H7.0FT
(H135FT, H155FT) (H006, J006, K006, L006) and H6.0FT, H7.0FT, H7.0FTS6, H7.0FTS9, H8.0FTS6
(H135FT, H155FT, H155FTS, H170FTS) (N006) . Lift truck models H8.0FT, H8.0FT9, H9.0FT (H170FT,
H175FT36, H190FT) (A299, B299, C299) , have four planetary gears.
Planetary Reduction Gear Repair 1400 SRM 1344
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25. STEP 3.
Remove complete planetary carrier assembly
from axle housing.
1. AXLE HOUSING
2. PLANETARY CARRIER ASSEMBLY
STEP 4.
Remove and discard the O-ring from the
planetary carrier assembly.
1. O-RING
STEP 5.
Remove the retaining rings retaining the
planetary gears.
1. RETAINING RING
2. PLANETARY GEAR
1400 SRM 1344 Planetary Reduction Gear Repair
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your reading. Please Click
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MANUAL. NO WAITING
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click on the link above,
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27. STEP 6.
Remove the planetary gear and bearing
assemblies.
1. PLANETARY GEAR AND BEARING ASSEMBLY
STEP 7.
Remove the ring gear.
1. RING GEAR
STEP 8.
Remove the retaining screw and centering ring.
1. RETAINING SCREW
2. CENTERING RING
Planetary Reduction Gear Repair 1400 SRM 1344
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28. STEP 9.
Remove the planetary gear carrier.
1. PLANETARY GEAR CARRIER
STEP 10.
Place the reduction gear assembly upside down.
Remove the capscrews retaining the outer axle
shaft to the wheel hub.
1. CAPSCREW
STEP 11.
Using a plastic hammer, tap the outer axle
shaft out of the wheel hub support and wheel
hub.
1. OUTER AXLE SHAFT
1400 SRM 1344 Planetary Reduction Gear Repair
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29. STEP 12.
Remove and discard the O-ring from the outer
axle shaft.
1. O-RING
STEP 13.
Remove the capscrews retaining the shoulder
ring.
1. CAPSCREW
STEP 14.
Remove the shoulder ring.
1. SHOULDER RING
NOTE: Use a cylindrical block, with a minimum outside diameter of 99 mm (3.90 in.) and maximum outside
diameter of 118 mm (4.65 in.), for the puller to push against the end of the wheel hub support.
Planetary Reduction Gear Repair 1400 SRM 1344
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