This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves removing 32 individual parts from the final drive housing using various tools. The assembly procedure describes installing the parts in reverse order and includes details like applying lubricants, setting bearing pressures, and measuring clearances to ensure proper assembly.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ikdkkdmdmdm
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fhsejkdkmen
The document provides instructions to disassemble a final drive assembly. It involves removing 32 components in 32 steps. Key steps include removing the final drive cover, three carrier assemblies which each contain planetary gear sets, and the two ring gears from the main housing. Cleanliness is important to prevent dirt from entering during reassembly. The total weight of disassembled parts is approximately 688 pounds.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjjskejdmdn
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed in 32 sequential steps. Detailed illustrations accompany each step to show how to use specialized tools to press, pull and separate parts. Cleanliness is emphasized to prevent dirt from contaminating internal mechanisms during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
3. Using tools like hammers, punches, and pullers to separate components.
4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The disassembly process involves removing 37 individual components in a specific order, including gears, shafts, seals, washers, and housings. The assembly section provides instructions for installing these components in reverse order and notes on cleaning, lubricating, and setting proper bearing preload using shims.
Caterpillar Cat 325D L Excavator (Prefix GBR) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the cover, gears, carrier assemblies, planetary gears, and seals. Cleanliness is important to prevent dirt entering during disassembly. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The total weight of disassembled parts is provided.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual Instant D...fujkskemdmdm4r
1. The document provides instructions for removing and installing inlet and exhaust valve seat inserts for a C6.4 engine. It describes the required tools and steps to remove the old inserts and install new ones.
2. Procedures are provided for removing, disassembling, and assembling the engine oil cooler. Parts are to be kept clean from contaminants to prevent damage.
3. Instructions are given for removing and installing the engine oil relief valve, including replacing the gasket. Cleanliness is important to prevent premature wear.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to set bearing preloads, install seals, and test for leaks. Proper torque values and sealants are specified.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336D L Excavator (Prefix MDS) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) on a Caterpillar 336D L excavator. The disassembly process involves using tools to remove retaining rings, seals, bearings, pistons and other components. The assembly process specifies cleaning parts and provides 30 steps for installing components in the correct order and ensuring proper operation, including adjusting end play and installing springs and seals.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions emphasize cleaning parts and ensuring they are reinstalled in their original locations to avoid damage and contamination.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gear, and bearings. Cleanliness is emphasized during assembly, with seals, O-rings and other parts replaced as needed. The instructions ensure the swing drive is properly disassembled and reassembled.
Caterpillar Cat 345D L Excavator (Prefix RAJ) Service Repair Manual Instant D...fujkskemdmdm4r
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, plates, seals, and piston assemblies. The disassembly process is described in 31 steps. The assembly section then lists 13 steps to reinstall components in reverse order, making sure to clean parts and apply new seals and lubricants.
This document provides instructions for removing and installing fuel injection pumps and disassembling and assembling fuel ratio control components on a Caterpillar 3406C diesel engine. The steps include using various tools to remove the fuel injection pumps from the pump housing, install new pumps, and check pump installation. Instructions are also provided to disassemble the fuel ratio control housing by removing bolts, springs, diaphragms and other parts and cleaning components before reassembly.
Caterpillar Cat 345C and 345C L Excavator (Prefix BWY) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, plates, disks, seals, pistons, and housing. The assembly procedure reverses the disassembly with 13 steps like installing seals, spacers, pistons, plates and tightening components. Precautions are provided to keep parts clean and in correct orientation to prevent contamination of the hydraulic system.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fujkskemdmdm4r
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder, as they are under pressure. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
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This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
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This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed in 32 sequential steps. Detailed illustrations accompany each step to show how to use specialized tools to press, pull and separate parts. Cleanliness is emphasized to prevent dirt from contaminating internal mechanisms during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
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Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
3. Using tools like hammers, punches, and pullers to separate components.
4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
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2. Removing the cover, gears, spacers, and carrier assemblies.
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Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - G1L1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G 1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
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3. Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
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4. 4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
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5. 7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
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6. 11. Remove carrier assembly (15).
Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
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7. Illustration 11 g00781466
14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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8. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
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9. 20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
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10. Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
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11. Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
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12. Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
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13. Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 4 19:27:51 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i04436849
Final Drive - Assemble
SMCS - 4050-016
S/N - G1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D
194-3878 Spanner Wrench As (1)
1
194-3884 Spacer (1)
1
208-6033 Spanner Socket As (2)
1
208-6034 Spacer (2)
1
E 138-7574 Link Bracket 2
H 6V-7030 Micrometer Depth Gauge Group 1
J FT-2770 Leak Down Test Tool 1
K 1U-6396 O-Ring Assembly Compound 1
L 5P-3931 Anti-Seize Compound 1
M 1U-8846 Gasket Sealant 1
N 8T-0531 Duo-Cone Seal Installer As 1
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15. P 5P-3931 Anti-Seize Compound 1
Q 240-1886 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
( 1 )
For S/N B6H1-398
( 2 )
For S/N B6H399-Up
Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be
deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: Some of the images that are in this procedure do not show the sprocket assembly that is
attached to the final drive housing. If necessary, the weights that are given include the weight of
the sprocket assembly.
Illustration 1 g01147975
1. Apply Tooling (P) to the outer diameter of the bearings.
2. Use a suitable press to Install bearings (40) and (41) . Make sure that bearing (41) and
bearing (40) contact the counterbore in housing (36) .
3. Use Tooling (N) to install Duo-Cone seal (39B) .
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16. Illustration 2 g01147981
4. Use Tooling (N) to install Duo-Cone seal (39A) onto housing (38) .
Illustration 3 g01147930
5. Use Tooling (E) and a suitable lifting device to install housing (36) onto housing (38) . The
weight of housing (36) is approximately 100 kg (220 lb).
6. Remove Tooling (E) from housing (36) .
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17. Illustration 4 g01147724
7. Install stopper plate (35) . Do not tighten stopper plate assembly (35) at this time.
Note: Stopper plate (35) will secure housing (36) to housing (38) .
8. Install Tooling (E) and a suitable lifting device to housing (36) . The combined weight of
housing assembly (36) and (38) is approximately 120 kg (265 lb). Install housing assembly
(36) and (38) in a suitable press.
9. Remove stopper plate (35) .
Illustration 5 g01147727
10. Assemble Tooling (D) , as shown.
Illustration 6 g01147731
11. Install Tooling (D) into housing (36) , as shown.
12. Apply a force of 4000 kg (8818 lb) to the top of Tooling (D) . Rotate housing (36) in order
to seat the bearings.
13. Reduce the force on the top of Tooling (D) to 3000 kg (6615 lb).
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18. Illustration 7 g01147737
14. Use Tooling (H) to take a measurement in three locations. Average the three measurements
and record the average measurement as Dimension (W) .
15. Remove Tooling (D) .
16. Separate Tooling (D) .
Illustration 8 g01147743
17. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (D) . Record the average measurement as Dimension (X) .
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19. Illustration 9 g01147742
18. Use a micrometer in order to measure the thickness at three locations of stopper plate (35) .
Record the average measurement as Dimension (Y) .
19. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
Illustration 10 g01147724
20. Install stopper plate (35) onto housing (38) . Do not tighten stopper plate (35) at this time.
Stopper plate (35) will secure the final drive assembly while the final drive assembly is
repositioned onto Tooling (A) .
21. Use Tooling (E) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing assembly (36) and (38) is approximately 120
kg (265 lb).
22. Secure the final drive assembly to Tooling (A) .
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20. Illustration 11 g01148004
23. Secure the spanner socket from Tooling (D) to stopper plate (35) .
24. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
25. Use Tooling (H) to measure the distance in three locations.
26. Tighten stopper plate (35) until the average of the measurements is equal to Dimension (V) .
27. Remove Tooling (D) .
Illustration 12 g01372092
28. Install Tooling (Q) and a suitable vacuum onto stopper plate (35) .
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21. Illustration 13 g01147789
29. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in the stopper palte and in housing (38) .
Illustration 14 g01147796
30. Install dowel (37) .
Illustration 15 g01147650
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22. 31. Apply Tooling (R) on bolts (35A) . Install plate (35B) and bolts (35A) .
32. Repeat Steps 28 through 31 for the opposite side of stopper plate (35) .
Illustration 16 g00781807
33. Install O-ring seal (34) on housing (36) .
Illustration 17 g00781730
34. Install gear (33) on housing (36) .
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23. Illustration 18 g00781719
35. Assemble carrier assembly (27) , as follows.
Illustration 19 g00781607
a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install two bearings (31) in planetary gear (32) .
c. Install thrust washers (30) and planetary gear (32) in the carrier assembly.
d. Install planetary shaft (28) in the carrier assembly.
e. Align the split in spring pin (29) to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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24. Illustration 20 g00903073
f. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
36. Repeat Steps 35.a through 35.e in order to install the other two planetary gears in the carrier.
Illustration 21 g00781559
37. Use two people to install carrier assembly (27) in gear (33) . The weight of carrier assembly
(27) is approximately 38 kg (85 lb).
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26. a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install bearing (23) in planetary gear (24) .
c. Install thrust washers (22) and planetary gear (24) in the carrier assembly.
d. Install planetary shaft (21) in the carrier assembly.
Illustration 25 g00903073
e. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 26 g00879368
f. Align the split in the spring pin to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. g. Repeat Steps 39.a through 39.f in order to install the other two planetary gears in the
carrier.
Illustration 27 g01148011
40. Install carrier assembly (19) into gear (33) .
41. Install retaining ring (18) .
Illustration 28 g00781412
42. Install spacer (17) . Install gear (16) .
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