The document provides instructions for checking crankshaft bearing clearance on a Caterpillar 3126B engine. It describes using plastic gauge tools to measure clearance between the crankshaft journal and bearing. The procedure involves inserting the gauge into the bearing cap or on the journal, torquing the cap to spec, and measuring the gauge width to obtain clearance. It notes that the manufacturer does not recommend checking actual clearances due to risk of damage or inaccurate results, but provides the plastic gauge method if a technician wishes to measure clearances. Clearances should be within specifications per the engine model.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...ujfjjskkemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting the governor. New seals are installed during reassembly. Special tools are required to compress springs and install pins. The installation procedure specifies tightening bolts in a certain sequence and adjusting the control rod for free rotation.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar cat 325 c l excavator (prefix bfe) service repair manual (bfe0000...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C L Excavator powered by a 3126B engine, including:
- Camshaft removal and installation, requiring alignment of timing marks.
- Camshaft gear removal and installation, using a press and heating the gear.
- Camshaft bearing removal and installation, noting oil hole orientation.
- Engine oil pan removal and installation, after draining oil into an appropriate container.
Safety precautions are outlined, such as containing fluids and cleaning parts to prevent damage or rapid wear. Special tools required are also listed.
Caterpillar cat 320 excavator (prefix 6 km) service repair manual (6km00001 a...ufdjjsjekkemme
The document provides instructions for installing a governor on Caterpillar 320 excavators. It lists the required tools and outlines 11 steps for the installation, including lubricating seals, placing the governor in position, installing clips and tubes, and connecting control cables. Precautions are mentioned to keep parts clean and contain fluids during the process.
This document provides instructions for removing and installing an engine oil relief valve on a Caterpillar 3064 or 3066 engine. It includes illustrations and steps to remove the threaded plug and shim that contain the valve from the cylinder block. Proper cleaning and containment of fluids is emphasized. The summary is completed in 3 sentences or less.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...uudfjjjskkemmd
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The removal procedure involves turning off the fuel supply, disconnecting tubes, and removing bolts to access the pump. The disassembly process describes removing springs, seals, sleeves, pistons, and other components from the pump housing. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...ujfjjskkemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting the governor. New seals are installed during reassembly. Special tools are required to compress springs and install pins. The installation procedure specifies tightening bolts in a certain sequence and adjusting the control rod for free rotation.
The document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 325-A excavator. It lists the required tools and gives a step-by-step process that includes using a valve seat extractor tool to remove the inserts from the cylinder head and installing new inserts. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar cat 325 c l excavator (prefix bfe) service repair manual (bfe0000...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C L Excavator powered by a 3126B engine, including:
- Camshaft removal and installation, requiring alignment of timing marks.
- Camshaft gear removal and installation, using a press and heating the gear.
- Camshaft bearing removal and installation, noting oil hole orientation.
- Engine oil pan removal and installation, after draining oil into an appropriate container.
Safety precautions are outlined, such as containing fluids and cleaning parts to prevent damage or rapid wear. Special tools required are also listed.
Caterpillar cat 320 excavator (prefix 6 km) service repair manual (6km00001 a...ufdjjsjekkemme
The document provides instructions for installing a governor on Caterpillar 320 excavators. It lists the required tools and outlines 11 steps for the installation, including lubricating seals, placing the governor in position, installing clips and tubes, and connecting control cables. Precautions are mentioned to keep parts clean and contain fluids during the process.
This document provides instructions for removing and installing an engine oil relief valve on a Caterpillar 3064 or 3066 engine. It includes illustrations and steps to remove the threaded plug and shim that contain the valve from the cylinder block. Proper cleaning and containment of fluids is emphasized. The summary is completed in 3 sentences or less.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...uudfjjjskkemmd
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The removal procedure involves turning off the fuel supply, disconnecting tubes, and removing bolts to access the pump. The disassembly process describes removing springs, seals, sleeves, pistons, and other components from the pump housing. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 235 c front shovel (prefix 4dg) service repair manual (4dg000...uudfjjjskkemmd
This document provides instructions for removing and installing the front gear group on a 235C excavator with a 3306 engine. The removal procedure involves taking out 6 components including bolts, plates, gears and shields. The installation procedure specifies installing 8 components in 6 steps, applying thread lock to bolts, and ensuring the rack moves freely in the pump housing.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 323 f ln excavator (prefix rgp) service repair manual (rgp000...fjjskekdmme
This document provides instructions for removing and installing electronic unit injectors on a C4.4 engine. The removal process involves draining fuel, removing fuel lines and electrical connections, and prying the injector from the cylinder head. Installation requires cleaning components, applying new seals and bolts, and calibrating the injector code in the electronic control module. Tools including sockets, pry bars, caps, and torque wrenches are required. Precautions are listed to contain fluids, ensure cleanliness, and only have authorized personnel perform fuel system work.
Daewoo doosan dl420 wheel loader operator and maintenance manualfjskkksmemm
This document is an operation and maintenance manual for a Doosan DL420 wheel loader. It provides information on the intended use of the machine, its components like the engine, transmission, braking and hydraulic systems. It also describes the cabin, FOPS and ROPS safety structures. The manual discusses CE marking requirements and installing communication equipment safely. Product plates for identifying the machine and components are shown.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...fjjskejdmdn
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using various tools to set proper clearance.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is properly positioned.
4. Checking clearance of the installed crankshaft using a dial indicator.
The summary highlights the main components and steps discussed in the document - removing and installing the crankshaft rear seal, wear sleeve,
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fhsejkdkmen
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using various tools to set proper clearance.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is properly positioned.
4. Checking clearance of the installed crankshaft using a dial indicator.
The procedures describe cleaning parts, applying oil, using pullers and other tools to correctly position components while maintaining proper clearance and avoiding contamination.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a special tooling set.
3. Installing the crankshaft, checking that the main bearing tabs engage properly.
4. Removing and installing the crankshaft gear, ensuring the woodruff key is positioned correctly.
5. Checking the end play clearance of the installed crankshaft.
The procedures describe cleaning and lubricating parts, required tools, and
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document provides step-by-step instructions and illustrations for each procedure.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...pwg56547003
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...f7fujksekmdm8u
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Installing the crankshaft itself and checking end play clearance with a dial indicator.
4. Removing and installing the crankshaft gear and keyway using pullers and by heating the gear.
5. Checking bearing clearance throughout the crankshaft assembly.
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing and installing the crankshaft rear wear sleeve using various tools to distort and remove the old sleeve and properly set the new sleeve.
2. Installing the crankshaft using cleaning procedures and checking end play with a dial indicator.
3. Removing and installing the crankshaft gear using a puller and ensuring the woodruff key is properly positioned.
4. Checking crankshaft bearing clearance using a feeler gauge or micrometer.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...jdkskmdmdm
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...f8sejdkdmdijd
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is correctly positioned.
4. Installing the crankshaft in the engine block and installing main bearing caps, checking end play clearance of the crankshaft.
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...ufs89eodkdmdm
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document provides step-by-step instructions and illustrations for each procedure.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...f8uesjdkdmdm
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is correctly positioned.
4. Installing the crankshaft in the engine block and installing main bearing caps, checking end play clearance of the crankshaft.
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
Caterpillar cat 235 c front shovel (prefix 4dg) service repair manual (4dg000...uudfjjjskkemmd
This document provides instructions for removing and installing the front gear group on a 235C excavator with a 3306 engine. The removal procedure involves taking out 6 components including bolts, plates, gears and shields. The installation procedure specifies installing 8 components in 6 steps, applying thread lock to bolts, and ensuring the rack moves freely in the pump housing.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 323 f ln excavator (prefix rgp) service repair manual (rgp000...fjjskekdmme
This document provides instructions for removing and installing electronic unit injectors on a C4.4 engine. The removal process involves draining fuel, removing fuel lines and electrical connections, and prying the injector from the cylinder head. Installation requires cleaning components, applying new seals and bolts, and calibrating the injector code in the electronic control module. Tools including sockets, pry bars, caps, and torque wrenches are required. Precautions are listed to contain fluids, ensure cleanliness, and only have authorized personnel perform fuel system work.
Daewoo doosan dl420 wheel loader operator and maintenance manualfjskkksmemm
This document is an operation and maintenance manual for a Doosan DL420 wheel loader. It provides information on the intended use of the machine, its components like the engine, transmission, braking and hydraulic systems. It also describes the cabin, FOPS and ROPS safety structures. The manual discusses CE marking requirements and installing communication equipment safely. Product plates for identifying the machine and components are shown.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...fjjskejdmdn
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using various tools to set proper clearance.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is properly positioned.
4. Checking clearance of the installed crankshaft using a dial indicator.
The summary highlights the main components and steps discussed in the document - removing and installing the crankshaft rear seal, wear sleeve,
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fhsejkdkmen
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using various tools to set proper clearance.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is properly positioned.
4. Checking clearance of the installed crankshaft using a dial indicator.
The procedures describe cleaning parts, applying oil, using pullers and other tools to correctly position components while maintaining proper clearance and avoiding contamination.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a special tooling set.
3. Installing the crankshaft, checking that the main bearing tabs engage properly.
4. Removing and installing the crankshaft gear, ensuring the woodruff key is positioned correctly.
5. Checking the end play clearance of the installed crankshaft.
The procedures describe cleaning and lubricating parts, required tools, and
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document provides step-by-step instructions and illustrations for each procedure.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...pwg56547003
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...f7fujksekmdm8u
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Installing the crankshaft itself and checking end play clearance with a dial indicator.
4. Removing and installing the crankshaft gear and keyway using pullers and by heating the gear.
5. Checking bearing clearance throughout the crankshaft assembly.
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing and installing the crankshaft rear wear sleeve using various tools to distort and remove the old sleeve and properly set the new sleeve.
2. Installing the crankshaft using cleaning procedures and checking end play with a dial indicator.
3. Removing and installing the crankshaft gear using a puller and ensuring the woodruff key is properly positioned.
4. Checking crankshaft bearing clearance using a feeler gauge or micrometer.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...jdkskmdmdm
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...f8sejdkdmdijd
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is correctly positioned.
4. Installing the crankshaft in the engine block and installing main bearing caps, checking end play clearance of the crankshaft.
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document gives procedures for checking crankshaft bearing clearance using plastic gauge tools.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...ufs89eodkdmdm
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document provides step-by-step instructions and illustrations for each procedure.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...f8uesjdkdmdm
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is correctly positioned.
4. Installing the crankshaft in the engine block and installing main bearing caps, checking end play clearance of the crankshaft.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is correctly positioned.
4. Installing the crankshaft in the engine block and installing main bearing caps, checking end play clearance of the crankshaft.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...zan2736ban
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Installing the crankshaft by cleaning surfaces, applying oil, and tightening main bearing caps to the specified torque.
4. Removing and installing the crankshaft gear using pullers and ensuring the woodruff key is in place.
5. Checking bearing clearance using a dial indicator.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...ikdkkdmdmdm
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and install a new one. It also explains how to position a woodruff key and heat the crankshaft gear before installing it on the crankshaft. The document provides step-by-step instructions and illustrations for the procedures.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...ikdkkdmdmdm
The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Installing the crankshaft itself and checking end play clearance with a dial indicator.
4. Removing and installing the crankshaft gear and keyway using pullers and by heating the gear.
5. Checking bearing clearance throughout the crankshaft assembly.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01931442
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped
SMCS - 1161-011-ZV
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-4869 Distorter Ring 1
B 5P-7312 Seal Distorter 1
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
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3. Illustration 1 g00614029
Note: Wear sleeves are not installed at the factory. The wear sleeve is included with the
replacement rear seal.
1. Install Tooling (A) in the bore of the crankshaft rear sleeve.
2. Install Tooling (B) between Tooling (A) and the crankshaft wear sleeve. Turn Tooling (B)
until the edge of Tooling (B) makes a crease in the crankshaft wear sleeve. Make a crease in
the crankshaft wear sleeve at two other locations around the crankshaft wear sleeve until the
crankshaft wear sleeve is loose.
3. Remove Tooling (B), Tooling (A), and the crankshaft wear sleeve from the end of the
crankshaft.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01929732
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012-ZV
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C(1)
132-8772 Seal Locator 1
D(1)
1U-7596 Bolt 2
E(1)
1U-7597 Sleeve Ring 1
F(1)
1U-7594 Seal Installer 1
G(1)
9S-8858 Nut 1
(1)
Part of the 1U-7598 Seal Installer
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the rear of the crankshaft is thoroughly clean and dry prior to the installation of
the crankshaft rear seal.
1/3325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
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5. Illustration 1 g01003875
2. Fasten Tooling (C) to the rear of the crankshaft with Tooling (D). Hand tighten Tooling (D).
3. Position the crankshaft rear seal and crankshaft rear sleeve (1) on Tooling (C). Position
Tooling (E) on Tooling (C).
Illustration 2 g01003866
Typical example
4. Position Tooling (F) over Tooling (C) and Tooling (E). Install Tooling (G). Tighten Tooling
(G) in order to install the crankshaft rear seal and the crankshaft wear sleeve.
5. Remove Tooling (G), Tooling (F), and Tooling (E). Turn over Tooling (E). Install Tooling
(E), Tooling (F), and Tooling (G). Tighten Tooling (G) in order to complete the installation
of the crankshaft rear seal and the crankshaft wear sleeve.
6. Remove Tooling (G) and Tooling (F). Check Tooling (E) and Tooling (C). The faces of
Tooling (E) and Tooling (C) will be flush if the crankshaft rear seal and the crankshaft wear
sleeve are properly installed. Refer to the Specifications module for more information.
7. Remove Tooling (E), Tool (E), and Tooling (C).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02374834
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5096 Dial Indicator Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Ensure that the crankshaft main bearing tabs engage with the grooves
in the block and the crankshaft main bearing cap.
Note: The number six main bearing is the thrust bearing.
1. Clean the bearing surfaces in the cylinder block for the main bearings. Apply clean engine
oil on the upper main bearing. Do not put engine oil on the back side of the bearing
1/3325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
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7. surfaces. Install the upper main bearing in the cylinder block. Ensure that the tab on the
back side of the bearing engages with the groove in the cylinder block.
Illustration 1 g01184978
2. Put clean engine oil on the journals of the crankshaft bearing. Attach a suitable lifting
device to crankshaft (1). The weight of crankshaft (1) is approximately 60 kg (132 lb).
Carefully install the crankshaft in the cylinder block.
3. Clean the bearing surface of the main bearing caps. Install the lower main bearing in the
crankshaft main bearing caps. Ensure that the tab on the back side of the bearing engages
with the groove in the main bearing cap. Apply clean engine oil on the lower main bearing.
Do not put engine oil on the back side of the bearing surfaces.
4. Install crankshaft main bearing caps with the part numbers toward the right hand side of the
cylinder block. The numbers should start at the front of the engine. Place clean engine oil or
Molylube on the bolt threads and the washers.
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8. Illustration 2 g01028042
5. Install the bolts for main bearing caps (2). Tighten the bolts to a torque of 54 ± 7 N·m
(40 ± 5 lb ft).
6. Turn the bolts for an additional 90 ± 5 degrees (1/4 turn).
7. Install connecting rod caps (3). Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
8. Check the end play of crankshaft (1) with Tooling (A). The end play must be
0.07 to 0.32 mm (0.003 to 0.013 inch).
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01984006
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8B-7551 Bearing Puller 1
8B-7549 Puller Leg 2
3H-0465 Push-Puller Plate 4
6B-6682 Full Nut 2
8B-7560 Step Plate 1
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g00988783
1. Use Tooling (A) in order to remove crankshaft gear (3) from crankshaft (1).
2. Remove woodruff key (2).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/3325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
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11. Illustration 2 g00988783
1. Position woodruff key (2) in crankshaft (1).
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact the skin.
2. Raise the temperature of crankshaft gear (3). Install crankshaft gear (3) on crankshaft (1).
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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14. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01984226
Idler Pulley - Remove and Install
SMCS - 1358-010
Illustration 1 g01028295
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01930316
Belt Tensioner - Remove and Install
SMCS - 1358-010
Removal Procedure
Illustration 1 g01011962
1. Use a breaker bar to release the tension on belt tensioner (1). Remove the drive belt.
2. Remove bolt (2) and belt tensioner (1).
Installation Procedure
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17. Illustration 2 g01011962
1. Position belt tensioner (1) on the cylinder block. Install bolt (2).
2. Install the drive belt. Use a breaker bar to release tension on belt tensioner (1).
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01379733
Electronic Control Module - Remove and Install
SMCS - 1901-010
Removal Procedure
1. Remove the fuel lines from the fuel cooled ECM (if equipped).
Illustration 1 g00609591
Typical example
2. Loosen screw (1) until wiring harness (4) can be disconnected. Disconnect wiring harness
(4) from electronic control module (2).
3. Remove four bolts (3). Remove the electronic control module from the engine.
Installation Procedure
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19. Illustration 2 g00609591
Typical example
1. Position electronic control module (2) on the engine and install four bolts (3).
2. Connect wiring harness (4) to electronic control module (2). Tighten screw (1) to a torque of
6 ± 1 N·m (53 ± 9 lb in).
3. Reconnect the fuel lines to the fuel cooled ECM (if equipped).
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01378281
Alternator - Remove and Install
SMCS - 1405-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7117 Breaker Bar 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tool (A) to release the tension on the belt tensioner.
2. Remove the drive belt from the alternator drive pulley.
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21. Illustration 1 g00728265
3. Place an index mark on all electrical wires that are connected to alternator (1). Disconnect
all electrical wires from the alternator.
4. Remove two bolts (2).
5. Remove alternator (1) from the mounting bracket.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7117 Breaker Bar 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 2 g00728265
1. Position alternator (1) on the mounting bracket. Install two bolts (2).
2. Install the drive belt on the alternator drive pulley.
3. Use Tool (A) on the belt tensioner in order to tighten the drive belt.
4. Connect all electrical wires to the alternator. Use the index marks to correctly connect the
wires.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i06798491
Electric Starting Motor - Remove and Install
SMCS - 1453-010
Removal Procedure
Personal injury can result from failure to disconnect the battery.
First, disconnect the negative battery cable. Then, disconnect the
positive battery cable.
A positive power lead can cause sparks if the battery is not
disconnected. Sparks can possibly result in battery explosion or fire.
Illustration 1 g06119357
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25. 1. Disconnect cable strap (1).
2. Place an index mark on all of the harness assemblies. Disconnect the harness assemblies
from electric starting motor (2).
3. Fasten a suitable lifting device to electric starting motor (4). The weight of electric starting
motor (4) is approximately 35 kg (77 lb).
4. Remove bolts (3).
5. Remove electric starting motor (4) and the gasket from the flywheel housing.
Installation Procedure
1. Install electric starting motor (4) in reverse order of removal.
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