The document provides instructions for checking and installing crankshaft components in a 3126B engine, including:
1. Removing the crankshaft rear seal and checking clearance of the crankshaft wear sleeve.
2. Installing the crankshaft rear seal and wear sleeve using a series of tools to properly set them in place.
3. Removing and installing the crankshaft gear from the crankshaft, ensuring the woodruff key is correctly positioned.
4. Installing the crankshaft in the engine block and installing main bearing caps, checking end play clearance of the crankshaft.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjskeazqkkdmme
The document provides instructions for checking crankshaft bearing clearance on a Caterpillar 3126B engine. It describes using plastic gauge tools to measure clearance between the crankshaft journal and bearing. The procedure involves inserting the gauge into the bearing cap or on the journal, torquing the cap to spec, and measuring the gauge width to obtain clearance. It notes that the manufacturer does not recommend checking actual clearances due to risk of damage or inaccurate results, but provides the plastic gauge method if a technician wishes to measure clearances. Clearances should be within specifications in the manual.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...ifosodkmsme
The document provides instructions for checking crankshaft bearing clearance on a Caterpillar 3126B engine. It describes using plastic gauge tools to measure clearance between the crankshaft journal and bearing. The procedure involves inserting the gauge into the bearing cap or on the journal, torquing the cap to spec, and measuring the gauge width to obtain clearance. It notes that the manufacturer does not recommend checking actual clearances due to risk of damage or inaccurate results, but provides the plastic gauge method if a technician wishes to measure clearances. Clearances should be within specifications per the engine model.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...fjskekdmjekm
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator to ensure measurements are within the specified range.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...shudun96087
The document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
1. Removing the crankshaft rear seal and crankshaft wear sleeve using special tools to distort the sleeve and loosen it from the crankshaft.
2. Installing the new crankshaft rear seal and wear sleeve using a multi-piece installer tool and nut to fully seat the components.
3. Removing the crankshaft gear using a hydraulic puller tool, and installing it by heating the gear and pressing it onto the crankshaft keyway.
The document contains detailed step-by-step instructions, illustrations, and caut
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and sleeve ring are used along with a seal installer and nut to press the sleeve and new seal into place on the crankshaft. Technicians are advised to keep all parts clean and check that the sleeve and seal are properly installed before continuing reassembly.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...yfbr995309
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and installer tool are used to position the sleeve and seal and drive them onto the crankshaft. The procedure aims to properly install the sleeve and seal while keeping them clean from contaminants.
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and sleeve ring are used along with a seal installer and nut to press the sleeve and new seal into place. Technicians are advised to keep all parts clean and check that the sleeve and seal are flush when fully installed.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjskeazqkkdmme
The document provides instructions for checking crankshaft bearing clearance on a Caterpillar 3126B engine. It describes using plastic gauge tools to measure clearance between the crankshaft journal and bearing. The procedure involves inserting the gauge into the bearing cap or on the journal, torquing the cap to spec, and measuring the gauge width to obtain clearance. It notes that the manufacturer does not recommend checking actual clearances due to risk of damage or inaccurate results, but provides the plastic gauge method if a technician wishes to measure clearances. Clearances should be within specifications in the manual.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...ifosodkmsme
The document provides instructions for checking crankshaft bearing clearance on a Caterpillar 3126B engine. It describes using plastic gauge tools to measure clearance between the crankshaft journal and bearing. The procedure involves inserting the gauge into the bearing cap or on the journal, torquing the cap to spec, and measuring the gauge width to obtain clearance. It notes that the manufacturer does not recommend checking actual clearances due to risk of damage or inaccurate results, but provides the plastic gauge method if a technician wishes to measure clearances. Clearances should be within specifications per the engine model.
Caterpillar cat 325 c l excavator (prefix jlc) service repair manual (jlc0000...fjkskedmme
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator in accordance with specifications.
Caterpillar cat 325 c excavator (prefix jlc) service repair manual (jlc00001 ...fjskekdmjekm
The document provides instructions for checking and servicing components of a Caterpillar 3126B engine, including:
1. Removing and installing a crankshaft rear wear sleeve, which requires using specialty tools to distort and remove the old sleeve before pressing in a new one.
2. Installing the crankshaft, which involves cleaning surfaces, applying oil, and torquing bolts to specifications while checking end play.
3. Removing and installing the crankshaft gear, which requires heating the gear and using a puller and hydraulic press for removal and installation.
4. Checking bearing clearance using a dial indicator to ensure measurements are within the specified range.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...shudun96087
The document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
1. Removing the crankshaft rear seal and crankshaft wear sleeve using special tools to distort the sleeve and loosen it from the crankshaft.
2. Installing the new crankshaft rear seal and wear sleeve using a multi-piece installer tool and nut to fully seat the components.
3. Removing the crankshaft gear using a hydraulic puller tool, and installing it by heating the gear and pressing it onto the crankshaft keyway.
The document contains detailed step-by-step instructions, illustrations, and caut
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and sleeve ring are used along with a seal installer and nut to press the sleeve and new seal into place on the crankshaft. Technicians are advised to keep all parts clean and check that the sleeve and seal are properly installed before continuing reassembly.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...yfbr995309
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and installer tool are used to position the sleeve and seal and drive them onto the crankshaft. The procedure aims to properly install the sleeve and seal while keeping them clean from contaminants.
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and sleeve ring are used along with a seal installer and nut to press the sleeve and new seal into place. Technicians are advised to keep all parts clean and check that the sleeve and seal are flush when fully installed.
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and installer tool are used to position the sleeve and seal and drive them onto the crankshaft. The procedure aims to properly install the sleeve and seal while keeping the components clean.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...kesi7153062
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and installer are used to position the sleeve and seal and drive them onto the crankshaft. The document also provides guidelines for checking bearing clearances using plastic gauge tools.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjskeazqkkdmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 325 c excavator (prefix amh) service repair manual (amh00001 ...ifosodkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Procedures for removing the camshaft, camshaft gear, camshaft bearings, and engine oil pan. Safety notices and required tools are listed.
2. Instructions for installing the camshaft, camshaft gear, camshaft bearings, and engine oil pan. Diagrams illustrate the component locations and installation steps. Torque specifications and seals/gaskets are addressed.
3. Component removal and installation is described in step-by-step format with references to other relevant sections for some components. Proper cleaning, handling and disposal of fluids
Caterpillar cat 325 c excavator (prefix amh) service repair manual (amh00001 ...fjskekdmjekm
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar Cat 325C L Excavator (Prefix CRB) Service Repair Manual (CRB00001...f8usiejdkmdd
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts and pull out the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Reinstall the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft
Caterpillar Cat 325C, 325C L and 325C LN Excavator (Prefix CRB) Service Repai...yan77xunhao
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by turning the crankshaft to top center, removing retaining bolts, and lifting out the camshaft.
2. Installing the camshaft by carefully inserting it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft gear by first removing the camshaft, wrapping it to protect it, and pressing it out of the gear in a press. Reinstallation involves heating the gear and pressing it onto the camshaft while aligning the key.
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by wiring the valve lifters away, removing retaining bolts, and lifting the camshaft out.
2. Installing the camshaft by carefully inserting it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft bearings using a special tool, and installing new bearings by orienting the oil holes and positioning joints.
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions for removing and installing various engine components on a Caterpillar C9 Industrial Engine, including:
1. Valves, valve guides, and valve seat inserts. It describes using specialized tools to compress springs and extract/install parts.
2. The engine oil filter base, oil cooler, and oil pump. It emphasizes cleaning parts and contains fluids properly during removal and installation.
3. Safety precautions are provided, such as wearing protective equipment when working with spring-loaded parts and ensuring contaminants are avoided. Numerical sequences and specifications are given for installing certain parts correctly.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual (PBT00001...f8sejdkdmdijd
The document provides step-by-step instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists 32 steps for disassembly, removing components like the carrier assembly, ring gear, and bearings. It then lists 13 steps for assembly, providing notes on cleanliness and replacing seals, O-rings, and other components. Tools required are also listed.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual (KFH00001...f8sejdkdmdijd
1. The document provides instructions for removing and installing the rear gear group and flywheel on a C13 engine.
2. It details the required tools and presents a step-by-step process with illustrations for disassembling and assembling these components.
3. Proper installation requires using specific tools to install components like bearings at the correct temperature and orientation.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
Caterpillar Cat 345C L Hydraulic Excavator (Prefix ESD) Service Repair Manual...f8sejdkdmdijd
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual (BYC00001...f8sejdkdmdijd
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, including:
- Removing the rear gear group which involves taking out multiple gears, covers, seals, and bearings.
- Removing the flywheel which requires lifting equipment due to its weight and removing the ring gear.
- Installing the rear gear group and flywheel components in reverse order, noting specific instructions for installing seals and bearings. Tools and torque specifications are provided.
Caterpillar Cat 345C L Excavator (Prefix BWY) Service Repair Manual (BWY00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove all components of the travel motor. Key steps include using tools to remove the head, brake piston, rotating group, seals and other parts. The assembly procedure reverses the disassembly process in 30 steps and provides notes on cleaning, lubricating and installing parts in their original locations.
Caterpillar Cat 345C L Excavator (Prefix TBA) Service Repair Manual (TBA00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 336D L Excavator (Prefix W3K) Service Repair Manual (W3K00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that involve removing components like the head, O-rings, springs, plates, and seals. The assembly section lists 28 corresponding steps to reinstall these components in reverse order, noting to clean parts thoroughly, apply lubricant, and ensure proper positioning of marked components. Special tools are listed that may be required for tasks like removing races and installing seals and rings. Proper torque values and safety precautions are also provided.
Caterpillar Cat 336E L Excavator (Prefix TEG) Service Repair Manual (TEG00001...f8sejdkdmdijd
This document provides the disassembly and assembly procedures for the travel motor of a 336E excavator. The disassembly procedure involves 27 steps to remove components such as the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components before installing them and noting alignment marks to ensure correct positioning. Special safety precautions and tools are listed for components under spring force.
More Related Content
Similar to Caterpillar Cat 325C Excavator (Prefix JLC) Service Repair Manual (JLC00001 and up).pdf
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and installer tool are used to position the sleeve and seal and drive them onto the crankshaft. The procedure aims to properly install the sleeve and seal while keeping the components clean.
Caterpillar Cat 325C L Excavator (Prefix JLC) Service Repair Manual (JLC00001...kesi7153062
The document provides instructions for removing and installing a crankshaft wear sleeve on a 325C excavator. It describes using special tools to distort the sleeve until it is loose, then removing it from the crankshaft. For installation, a seal locator tool and installer are used to position the sleeve and seal and drive them onto the crankshaft. The document also provides guidelines for checking bearing clearances using plastic gauge tools.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjskeazqkkdmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 325 c l excavator (prefix amh) service repair manual (amh0000...fjkskedmme
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar cat 325 c excavator (prefix amh) service repair manual (amh00001 ...ifosodkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
1. Procedures for removing the camshaft, camshaft gear, camshaft bearings, and engine oil pan. Safety notices and required tools are listed.
2. Instructions for installing the camshaft, camshaft gear, camshaft bearings, and engine oil pan. Diagrams illustrate the component locations and installation steps. Torque specifications and seals/gaskets are addressed.
3. Component removal and installation is described in step-by-step format with references to other relevant sections for some components. Proper cleaning, handling and disposal of fluids
Caterpillar cat 325 c excavator (prefix amh) service repair manual (amh00001 ...fjskekdmjekm
This document provides instructions for removing and installing various engine components on Caterpillar 325C and 325C L excavators, including:
- Removing and installing the camshaft, camshaft gear, and camshaft bearings. Proper timing of the camshaft is emphasized.
- Removing and installing the engine oil pan. Safety precautions for hot oil and proper fluid containment are outlined.
- The document contains detailed step-by-step instructions, illustrations, and notes on proper component orientation for each procedure. Required tools are listed.
Caterpillar Cat 325C L Excavator (Prefix CRB) Service Repair Manual (CRB00001...f8usiejdkmdd
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts and pull out the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Reinstall the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft
Caterpillar Cat 325C, 325C L and 325C LN Excavator (Prefix CRB) Service Repai...yan77xunhao
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by turning the crankshaft to top center, removing retaining bolts, and lifting out the camshaft.
2. Installing the camshaft by carefully inserting it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft gear by first removing the camshaft, wrapping it to protect it, and pressing it out of the gear in a press. Reinstallation involves heating the gear and pressing it onto the camshaft while aligning the key.
The document provides instructions for removing and installing various engine components on a 325C excavator, including:
1. Removing the camshaft by wiring the valve lifters away, removing retaining bolts, and lifting the camshaft out.
2. Installing the camshaft by carefully inserting it into place while ensuring proper timing marks are aligned.
3. Removing the camshaft bearings using a special tool, and installing new bearings by orienting the oil holes and positioning joints.
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
Similar to Caterpillar Cat 325C Excavator (Prefix JLC) Service Repair Manual (JLC00001 and up).pdf (10)
This document provides instructions for removing and installing various engine components on a Caterpillar C9 Industrial Engine, including:
1. Valves, valve guides, and valve seat inserts. It describes using specialized tools to compress springs and extract/install parts.
2. The engine oil filter base, oil cooler, and oil pump. It emphasizes cleaning parts and contains fluids properly during removal and installation.
3. Safety precautions are provided, such as wearing protective equipment when working with spring-loaded parts and ensuring contaminants are avoided. Numerical sequences and specifications are given for installing certain parts correctly.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process which includes draining coolant, removing the oil filter and bolts, and removing the base and cooler. The 3 step installation process describes reinstalling the gasket, base, and bolts before refilling the cooling system.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
Caterpillar Cat 345D L Excavator (Prefix PBT) Service Repair Manual (PBT00001...f8sejdkdmdijd
The document provides step-by-step instructions for disassembling and assembling the swing drive of a 345D L excavator. It lists 32 steps for disassembly, removing components like the carrier assembly, ring gear, and bearings. It then lists 13 steps for assembly, providing notes on cleanliness and replacing seals, O-rings, and other components. Tools required are also listed.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual (KFH00001...f8sejdkdmdijd
1. The document provides instructions for removing and installing the rear gear group and flywheel on a C13 engine.
2. It details the required tools and presents a step-by-step process with illustrations for disassembling and assembling these components.
3. Proper installation requires using specific tools to install components like bearings at the correct temperature and orientation.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It outlines the necessary tools and safety precautions before describing the 4 step removal process and 4 step installation process. Separate sections also provide instructions for disassembling, assembling, removing and installing the engine oil pump.
Caterpillar Cat 345C L Hydraulic Excavator (Prefix ESD) Service Repair Manual...f8sejdkdmdijd
The document provides instructions for disassembling and assembling a travel motor. It is a 31 step process that includes removing components like the head, brake piston, disks, and seals. Tools required are listed. Cleanliness is emphasized to prevent contamination of hydraulic components. Used parts should be replaced, and new seals and O-rings installed.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual (BYC00001...f8sejdkdmdijd
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, including:
- Removing the rear gear group which involves taking out multiple gears, covers, seals, and bearings.
- Removing the flywheel which requires lifting equipment due to its weight and removing the ring gear.
- Installing the rear gear group and flywheel components in reverse order, noting specific instructions for installing seals and bearings. Tools and torque specifications are provided.
Caterpillar Cat 345C L Excavator (Prefix BWY) Service Repair Manual (BWY00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove all components of the travel motor. Key steps include using tools to remove the head, brake piston, rotating group, seals and other parts. The assembly procedure reverses the disassembly process in 30 steps and provides notes on cleaning, lubricating and installing parts in their original locations.
Caterpillar Cat 345C L Excavator (Prefix TBA) Service Repair Manual (TBA00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling a travel motor. The disassembly procedure involves 31 steps to remove parts like the head, pins, plates, seals, pistons, disks, and bearings. The assembly procedure reverses the disassembly process in 30 steps and provides notes about cleaning parts, applying lubricant, and ensuring proper orientation of components like washers. Tools required are listed for both procedures.
Caterpillar Cat 336D L Excavator (Prefix W3K) Service Repair Manual (W3K00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling a travel motor. It lists 28 steps for disassembly that involve removing components like the head, O-rings, springs, plates, and seals. The assembly section lists 28 corresponding steps to reinstall these components in reverse order, noting to clean parts thoroughly, apply lubricant, and ensure proper positioning of marked components. Special tools are listed that may be required for tasks like removing races and installing seals and rings. Proper torque values and safety precautions are also provided.
Caterpillar Cat 336E L Excavator (Prefix TEG) Service Repair Manual (TEG00001...f8sejdkdmdijd
This document provides the disassembly and assembly procedures for the travel motor of a 336E excavator. The disassembly procedure involves 27 steps to remove components such as the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components before installing them and noting alignment marks to ensure correct positioning. Special safety precautions and tools are listed for components under spring force.
The document provides instructions for removing and installing a travel motor on an excavator. It describes:
1) Draining the final drive oil and disconnecting hydraulic hoses before removing bolts to separate the final drive and travel motor assembly from the frame.
2) Attaching lifting equipment to remove the assembly and travel motor, noting orientation marks for reinstallation.
3) Reinstalling the components by reversing the removal steps and tightening bolts to specified torques.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual (JRX00001...f8sejdkdmdijd
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The disassembly procedure involves 25 steps to remove components such as gears, seals, springs, and housings. The assembly procedure describes 22 steps and requires various tools to reinstall the components in reverse order. Precautions are provided for releasing spring forces and proper torque specifications.
Caterpillar Cat 336D2 L Excavator (Prefix LAM) Service Repair Manual (LAM0000...f8sejdkdmdijd
This document provides instructions for removing and installing the unit injector sleeve and unit injector hydraulic pump on a Caterpillar C9 engine. The removal process involves draining coolant, cutting threads in the unit injector sleeve using specialized tools, and pulling the sleeve out. Installation requires cleaning parts, applying seals and retaining compound, and hammering the sleeve back in. Reinstallation of the hydraulic pump involves connecting tubes and hoses, and securing it with bolts.
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. It notes to mark parts locations and clean components. Reassembly follows the reverse order, noting to reinstall parts in their original locations and orientations. Proper cleaning is important to prevent contaminating the hydraulic system.
1. The document provides installation instructions for an implement pump on a D8T track-type tractor. It details 34 steps for installing various parts like valves, springs, seals and bearings into the pump housing.
2. Proper cleaning and lubrication of parts is emphasized before assembly. Tools needed are listed. Precautions are given for working with spring loaded parts to prevent injury.
3. Once assembled, the pump is attached to the tractor using bolts and hoses are connected to the manifold.
Caterpillar Cat 336D L Excavator (Prefix KKT) Service Repair Manual (KKT00001...f8sejdkdmdijd
The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including:
1) Removing and installing the engine oil filter base in 3 steps.
2) Removing and installing the engine oil cooler in 2 steps.
3) Removing and installing the hydraulic oil cooler in 5 steps.
4) Removing and installing the air cleaner in 6 steps.
Caterpillar Cat 336D2 L Excavator (Prefix LAH) Service Repair Manual (LAH0000...f8sejdkdmdijd
1) The document provides disassembly instructions for a travel motor on an excavator model 336D2 L.
2) It describes 27 steps to disassemble the various components of the travel motor, including removing the motor head assembly, piston assemblies, barrel assembly, springs and seals.
3) Precautions are provided to watch for spring forces and ensure components are marked for correct reassembly.
Caterpillar Cat 336E L Excavator (Prefix KED) Service Repair Manual (KED00001...f8sejdkdmdijd
The document provides instructions for disassembling and assembling a travel motor. It is a 28 step process that includes removing parts like seals, bearings, springs and installing them in reverse order. Precautions are outlined for spring loaded parts that could cause injury. Tools required are listed in tables at the beginning and end.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01931442
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped
SMCS - 1161-011-ZV
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-4869 Distorter Ring 1
B 5P-7312 Seal Distorter 1
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
3. Illustration 1 g00614029
Note: Wear sleeves are not installed at the factory. The wear sleeve is included with the
replacement rear seal.
1. Install Tooling (A) in the bore of the crankshaft rear sleeve.
2. Install Tooling (B) between Tooling (A) and the crankshaft wear sleeve. Turn Tooling (B)
until the edge of Tooling (B) makes a crease in the crankshaft wear sleeve. Make a crease in
the crankshaft wear sleeve at two other locations around the crankshaft wear sleeve until the
crankshaft wear sleeve is loose.
3. Remove Tooling (B), Tooling (A), and the crankshaft wear sleeve from the end of the
crankshaft.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:41:06 UTC+0800 2020
2/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01929732
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012-ZV
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C(1)
132-8772 Seal Locator 1
D(1)
1U-7596 Bolt 2
E(1)
1U-7597 Sleeve Ring 1
F(1)
1U-7594 Seal Installer 1
G(1)
9S-8858 Nut 1
(1)
Part of the 1U-7598 Seal Installer
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the rear of the crankshaft is thoroughly clean and dry prior to the installation of
the crankshaft rear seal.
1/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
5. Illustration 1 g01003875
2. Fasten Tooling (C) to the rear of the crankshaft with Tooling (D). Hand tighten Tooling (D).
3. Position the crankshaft rear seal and crankshaft rear sleeve (1) on Tooling (C). Position
Tooling (E) on Tooling (C).
Illustration 2 g01003866
Typical example
4. Position Tooling (F) over Tooling (C) and Tooling (E). Install Tooling (G). Tighten Tooling
(G) in order to install the crankshaft rear seal and the crankshaft wear sleeve.
5. Remove Tooling (G), Tooling (F), and Tooling (E). Turn over Tooling (E). Install Tooling
(E), Tooling (F), and Tooling (G). Tighten Tooling (G) in order to complete the installation
of the crankshaft rear seal and the crankshaft wear sleeve.
6. Remove Tooling (G) and Tooling (F). Check Tooling (E) and Tooling (C). The faces of
Tooling (E) and Tooling (C) will be flush if the crankshaft rear seal and the crankshaft wear
sleeve are properly installed. Refer to the Specifications module for more information.
7. Remove Tooling (E), Tool (E), and Tooling (C).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
2/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02374834
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5096 Dial Indicator Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Ensure that the crankshaft main bearing tabs engage with the grooves
in the block and the crankshaft main bearing cap.
Note: The number six main bearing is the thrust bearing.
1. Clean the bearing surfaces in the cylinder block for the main bearings. Apply clean engine
oil on the upper main bearing. Do not put engine oil on the back side of the bearing
1/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
7. surfaces. Install the upper main bearing in the cylinder block. Ensure that the tab on the
back side of the bearing engages with the groove in the cylinder block.
Illustration 1 g01184978
2. Put clean engine oil on the journals of the crankshaft bearing. Attach a suitable lifting
device to crankshaft (1). The weight of crankshaft (1) is approximately 60 kg (132 lb).
Carefully install the crankshaft in the cylinder block.
3. Clean the bearing surface of the main bearing caps. Install the lower main bearing in the
crankshaft main bearing caps. Ensure that the tab on the back side of the bearing engages
with the groove in the main bearing cap. Apply clean engine oil on the lower main bearing.
Do not put engine oil on the back side of the bearing surfaces.
4. Install crankshaft main bearing caps with the part numbers toward the right hand side of the
cylinder block. The numbers should start at the front of the engine. Place clean engine oil or
Molylube on the bolt threads and the washers.
2/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
8. Illustration 2 g01028042
5. Install the bolts for main bearing caps (2). Tighten the bolts to a torque of 54 ± 7 N·m
(40 ± 5 lb ft).
6. Turn the bolts for an additional 90 ± 5 degrees (1/4 turn).
7. Install connecting rod caps (3). Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
8. Check the end play of crankshaft (1) with Tooling (A). The end play must be
0.07 to 0.32 mm (0.003 to 0.013 inch).
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:42:58 UTC+0800 2020
3/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01984006
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8B-7551 Bearing Puller 1
8B-7549 Puller Leg 2
3H-0465 Push-Puller Plate 4
6B-6682 Full Nut 2
8B-7560 Step Plate 1
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
10. Illustration 1 g00988783
1. Use Tooling (A) in order to remove crankshaft gear (3) from crankshaft (1).
2. Remove woodruff key (2).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
11. Illustration 2 g00988783
1. Position woodruff key (2) in crankshaft (1).
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact the skin.
2. Raise the temperature of crankshaft gear (3). Install crankshaft gear (3) on crankshaft (1).
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:43:54 UTC+0800 2020
3/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
13. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
2/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
14. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:44:49 UTC+0800 2020
3/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01984226
Idler Pulley - Remove and Install
SMCS - 1358-010
Illustration 1 g01028295
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:45:45 UTC+0800 2020
1/1
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01930316
Belt Tensioner - Remove and Install
SMCS - 1358-010
Removal Procedure
Illustration 1 g01011962
1. Use a breaker bar to release the tension on belt tensioner (1). Remove the drive belt.
2. Remove bolt (2) and belt tensioner (1).
Installation Procedure
1/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
17. Illustration 2 g01011962
1. Position belt tensioner (1) on the cylinder block. Install bolt (2).
2. Install the drive belt. Use a breaker bar to release tension on belt tensioner (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:46:41 UTC+0800 2020
2/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01379733
Electronic Control Module - Remove and Install
SMCS - 1901-010
Removal Procedure
1. Remove the fuel lines from the fuel cooled ECM (if equipped).
Illustration 1 g00609591
Typical example
2. Loosen screw (1) until wiring harness (4) can be disconnected. Disconnect wiring harness
(4) from electronic control module (2).
3. Remove four bolts (3). Remove the electronic control module from the engine.
Installation Procedure
1/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
19. Illustration 2 g00609591
Typical example
1. Position electronic control module (2) on the engine and install four bolts (3).
2. Connect wiring harness (4) to electronic control module (2). Tighten screw (1) to a torque of
6 ± 1 N·m (53 ± 9 lb in).
3. Reconnect the fuel lines to the fuel cooled ECM (if equipped).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:47:37 UTC+0800 2020
2/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01378281
Alternator - Remove and Install
SMCS - 1405-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7117 Breaker Bar 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tool (A) to release the tension on the belt tensioner.
2. Remove the drive belt from the alternator drive pulley.
1/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
21. Illustration 1 g00728265
3. Place an index mark on all electrical wires that are connected to alternator (1). Disconnect
all electrical wires from the alternator.
4. Remove two bolts (2).
5. Remove alternator (1) from the mounting bracket.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7117 Breaker Bar 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 2 g00728265
1. Position alternator (1) on the mounting bracket. Install two bolts (2).
2. Install the drive belt on the alternator drive pulley.
3. Use Tool (A) on the belt tensioner in order to tighten the drive belt.
4. Connect all electrical wires to the alternator. Use the index marks to correctly connect the
wires.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:48:32 UTC+0800 2020
3/3
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR JLC
Configuration: 325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i06798491
Electric Starting Motor - Remove and Install
SMCS - 1453-010
Removal Procedure
Personal injury can result from failure to disconnect the battery.
First, disconnect the negative battery cable. Then, disconnect the
positive battery cable.
A positive power lead can cause sparks if the battery is not
disconnected. Sparks can possibly result in battery explosion or fire.
Illustration 1 g06119357
1/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...
25. 1. Disconnect cable strap (1).
2. Place an index mark on all of the harness assemblies. Disconnect the harness assemblies
from electric starting motor (2).
3. Fasten a suitable lifting device to electric starting motor (4). The weight of electric starting
motor (4) is approximately 35 kg (77 lb).
4. Remove bolts (3).
5. Remove electric starting motor (4) and the gasket from the flywheel housing.
Installation Procedure
1. Install electric starting motor (4) in reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 9 23:49:28 UTC+0800 2020
2/2
325C & 325C L Excavators JLC00001-UP (MACHINE) POWERED BY 3126 Engine...
2020/7/9
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw...