This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, bolts holding it to the cylinder block are loosened and the head is lifted off. To install the cylinder head, the mating surfaces are cleaned and a new gasket is used. Bolts are then tightened to specifications to secure the cylinder head.
Caterpillar cat 325 b l excavator (prefix 5bs) service repair manual (5bs0000...fjjskekdmme
This document provides instructions for removing and installing the rocker shaft and pushrods on a 325B L excavator engine. It describes removing the valve mechanism cover, loosening the rocker arm adjustment screws, removing bolts and the rocker shaft assembly from the cylinder head. It also details installing the rocker shaft by positioning it in the engine and lining up the pushrods with the rocker arms, installing bolts, adjusting valve lash, and reinstalling the valve mechanism cover.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 416 d backhoe loader (prefix cxp) service repair manual (cxp0...ujjfjkskekmme
This document provides instructions for removing, disassembling, assembling, and installing solenoid valves for the transmission of a Caterpillar 416D backhoe loader. The instructions cover removing floorplates, disconnecting wiring, and removing solenoid valves. Disassembly involves removing nuts, covers, seals, and solenoids. Assembly requires cleaning parts and replacing seals before reinstalling components. Safety notices warn of potential injuries from hydraulic pressure and recommend proper fluid handling and disposal.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fujsjefksekmm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended only to convey the main steps and should not be used as a replacement for the full instructions.
Caterpillar cat 330 b excavator (prefix 4rs) service repair manual (4rs00001 ...hfjsekekmmd
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting the cylinder head from the engine block using proper lifting devices. The rocker shaft is disassembled by removing retaining rings, springs and rocker arms. It is then reassembled by installing these parts in the proper order and orientation.
Caterpillar cat 299 d xhp compact track loader (prefix jst) service repair ma...ujfdjjskkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 299D XHP compact track loader, including:
- Water pump removal and installation procedures involving removing guards, belts, bolts, and gaskets.
- Water temperature regulator removal involving disconnecting hoses and removing bolts, cover, and gasket.
- Flywheel removal involving removing bolts, pump coupling, and lifting the flywheel assembly off.
- Crankshaft rear seal removal by drilling holes in the seal and using a slide hammer, and installation using a driver tool.
- Crankshaft rear seal carrier removal by removing bolts and the bearing case cover, and installation by
Caterpillar cat 325 b l excavator (prefix 5bs) service repair manual (5bs0000...fjjskekdmme
This document provides instructions for removing and installing the rocker shaft and pushrods on a 325B L excavator engine. It describes removing the valve mechanism cover, loosening the rocker arm adjustment screws, removing bolts and the rocker shaft assembly from the cylinder head. It also details installing the rocker shaft by positioning it in the engine and lining up the pushrods with the rocker arms, installing bolts, adjusting valve lash, and reinstalling the valve mechanism cover.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b excavator (prefix 6dn) service repair manual (6dn00001 ...fjsjjekdkme
This service repair manual provides instructions for removing and installing inlet manifolds, valves, and valve guides on Caterpillar 325B and 325B LN excavator engines. The document outlines the required tools and safety procedures, and provides step-by-step instructions with illustrations for each repair procedure. Technicians are advised to keep parts clean, contain fluids properly, and refer to other documents for guidance on reusable components.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 416 d backhoe loader (prefix cxp) service repair manual (cxp0...ujjfjkskekmme
This document provides instructions for removing, disassembling, assembling, and installing solenoid valves for the transmission of a Caterpillar 416D backhoe loader. The instructions cover removing floorplates, disconnecting wiring, and removing solenoid valves. Disassembly involves removing nuts, covers, seals, and solenoids. Assembly requires cleaning parts and replacing seals before reinstalling components. Safety notices warn of potential injuries from hydraulic pressure and recommend proper fluid handling and disposal.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fujsjefksekmm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended only to convey the main steps and should not be used as a replacement for the full instructions.
Caterpillar cat 330 b excavator (prefix 4rs) service repair manual (4rs00001 ...hfjsekekmmd
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting the cylinder head from the engine block using proper lifting devices. The rocker shaft is disassembled by removing retaining rings, springs and rocker arms. It is then reassembled by installing these parts in the proper order and orientation.
Caterpillar cat 299 d xhp compact track loader (prefix jst) service repair ma...ujfdjjskkmsme
The document provides instructions for removing and installing various engine components on a Caterpillar 299D XHP compact track loader, including:
- Water pump removal and installation procedures involving removing guards, belts, bolts, and gaskets.
- Water temperature regulator removal involving disconnecting hoses and removing bolts, cover, and gasket.
- Flywheel removal involving removing bolts, pump coupling, and lifting the flywheel assembly off.
- Crankshaft rear seal removal by drilling holes in the seal and using a slide hammer, and installation using a driver tool.
- Crankshaft rear seal carrier removal by removing bolts and the bearing case cover, and installation by
Caterpillar cat 325 b ln excavator (prefix 5bs) service repair manual (5bs000...fjjskekdmme
This document provides instructions for removing and installing a cylinder head on a 325B L & 325B LN Excavator powered by a 3116 engine. The removal procedure involves detaching various components from the engine and lifting the cylinder head off using a lifting device. The installation procedure specifies cleaning the mating surfaces and installing a new cylinder head gasket before lowering the cylinder head back onto the cylinder block.
Caterpillar cat 325 b ln excavator (prefix 8fn) service repair manual (8fn000...fjsjjekdkme
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar cat 325 b excavator (prefix 8fn) service repair manual (8fn00001 ...f98soeodidkdk
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar Cat 325B and 325B LN Excavator (Prefix 8FN) Service Repair Manual...yan77xunhao
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to keep parts clean and contain fluids.
Caterpillar cat 325 b ln excavator (prefix 8fn) service repair manual (8fn000...f98soeodidkdk
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are provided along with illustrations to guide the technician through the process while maintaining cleanliness and proper torque specifications.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to keep parts clean and contain fluids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
John deere 790 compact utility tractor service repair manualfhjsjekdmme
The diesel engine uses a mechanical fuel transfer pump to draw fuel from the tank and send it through the fuel filter and then to the injection pump. The injection pump meters the fuel and delivers it at high pressure to the injection nozzles. Excess fuel is returned to the tank. Air enters through the air filter and intake manifold. The cooling system uses a coolant pump to circulate coolant through the engine block and radiator to cool it.
John deere 770 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The manual instructs technicians on repair procedures, specifications, safety practices, and diagnosing routine failures. It is intended to be an on-the-job guide for experienced service technicians.
John deere 756 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides service information for John Deere 655, 755, 855, 955, 756 and 856 compact utility tractors. It contains repair and diagnostic sections divided into various systems like the diesel engine, fuel system, alternator, power train, steering, brakes, hydraulics and other components. Safety precautions and specifications are provided at the beginning along with information on recommended fuels, lubricants, coolants and storage procedures. Component locations like the product serial number and engine serial number are also included.
John deere 755 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It includes sections on the diesel engine, fuel and air systems, alternator, power train, steering/brakes, hydraulics, and other components. The document provides overview information, safety messages, lubrication recommendations, component locations, and step-by-step repair guides to assist technicians in servicing the machines.
John deere 670 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides service information for John Deere 670, 770, 790, 870, 970, and 1070 compact utility tractors. It contains sections on general information, engine repair, electrical systems, power train, steering/brakes, hydraulics, and operation/testing. The document provides specifications, repair/removal instructions, and diagnostic information to assist technicians in servicing these tractor models. Safety messages are included throughout and components are organized by system for easy reference.
John deere 667 quick trak mower service repair manualfhjsjekdmme
This document provides specifications for the John Deere QuickTrak 647 utility vehicle. It includes specifications for the Kawasaki gasoline engine, fuel system, electrical system, battery, power train, attachment drive, steering, brakes, attachment lift, tires, dimensions, weight, and mower decks. Torque specifications are also provided for metric and inch fasteners. Recommendations are given for hydraulic fittings, O-rings, gasoline, oils, lubricants, and identifying serial numbers.
John deere 657 quick trak mower service repair manualfhjsjekdmme
This document provides specifications for the John Deere QuickTrak 647 utility vehicle. It includes specifications for the Kawasaki gasoline engine, fuel system, electrical system, battery, power train, attachment drive, steering, brakes, attachment lift, tires, dimensions, weight, and mower decks. It also includes tables listing torque specifications for fasteners and recommendations for hydraulic fittings and O-rings. Additional sections provide information on gasoline and engine oil requirements as well as lubricant types and storage.
John deere 655 compact utility tractor service repair manualfhjsjekdmme
This technical manual provides specifications and repair/removal instructions for John Deere compact utility tractors models 655, 755, 855, 955, 756 and 856. It includes sections on the diesel engine, fuel and air systems, alternator, power train, steering/brakes, hydraulics, and other components. The document provides overview information, safety notices, lubrication specifications, serial number locations, and step-by-step procedures for repairs, removals and installations. Technicians can use this manual as a guide for diagnosis, testing, repair and maintenance of these tractor models.
John deere 647 quick trak mower service repair manualfhjsjekdmme
This document provides specifications for the John Deere QuickTrak 647 utility vehicle. It includes specifications for the Kawasaki gasoline engine, fuel system, electrical system, battery, power train, attachment drive, steering, brakes, attachment lift, tires, dimensions, weight, and mower decks. Torque specifications are also provided for metric and inch fasteners. Recommendations are given for hydraulic fittings, O-rings, gasoline, oils, lubricants, and identifying serial numbers.
John deere 550 cs chainsaws service repair manualfhjsjekdmme
This technical manual provides specifications and safety information for John Deere 200CS, 230CS, 300CS, and 550CS chainsaws. It includes sections on general specifications, torque values, gasoline and oil recommendations, product identification numbers, and safety practices. The manual is intended as a reference for experienced technicians and contains detailed information organized by topic.
John deere 365, 375, 380, 380 a, & 390 front blades service repair manualfhjsjekdmme
This technical manual provides specifications and information for John Deere backhoes, loaders, blades, tillers and hydraulic dump units. It includes specifications on hydraulic systems, lift and drop rates, cycle times and dimensions. It also provides service recommendations for O-ring boss fittings and flat face O-ring seal fittings, including torque specifications for proper installation.
John deere 300 cs chainsaws service repair manualfhjsjekdmme
This technical manual provides specifications and safety information for John Deere 200CS, 230CS, 300CS, and 550CS chainsaws. It includes sections on general specifications, torque values, gasoline and oil recommendations, product identification numbers, and safety practices. The manual is intended as a reference for experienced technicians and contains detailed information organized by topic.
Clark op15 x forklift service repair manualfhjsjekdmme
This document provides service and repair information for an OP15X battery-powered forklift truck. It includes sections on safety, components, maintenance procedures, troubleshooting, and repair/rebuild instructions for systems such as the chassis, operator platform, battery compartment, controls, motors, transmission, brakes, wheels, steering, and hydraulics. Technical specifications and diagrams are provided for identification and repair of parts.
Clark np20 forklift service repair manualfhjsjekdmme
This service manual provides information for mechanics to maintain and service Clark electric trucks. It contains sections on the frame, controls, transmission, electrical system, hydraulic system, tires, shielding, jacking/hoisting, mast, specifications, and troubleshooting. It warns that the truck should be checked for damage when received and that only qualified mechanics should perform repairs. It provides operating rules for drivers, including checking the truck before operation and handling loads safely.
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This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930098
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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3. Illustration 1 g00629575
1. Loosen all rocker arm adjustment screws (3).
2. Remove bolts (1) from the rocker shaft assembly (2).
3. Remove rocker shaft assembly (2) from the cylinder head.
4. Repeat the procedure for each rocker shaft assembly.
5. Remove the pushrods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930139
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-0083 Emery Polishing Paper 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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5. Illustration 1 g00629612
1. Remove support bracket (1) from rocker shaft assembly (4).
2. Remove valve rocker arms (2) and unit injector rocker arm (3) from rocker shaft assembly
(4).
Note: Do not force the rocker arms from the rocker shaft assembly. If necessary, use a piece
of Tooling (A) to lightly buff the surface of the shaft to aid in removal .
3. Check the adjustment screws on valve rocker arms (2) and unit injector rocker arm (3) for
damage.
4. Inspect rocker shaft assembly (4) for scratches and cracks.
Illustration 2 g00630277
5. Inspect bearing (5) on unit injector rocker arm (3). The bore in the rocker arm is
24.808 ± 0.20 mm (0.9767 ± 0.0079 inch). Refer to Specification, "Valve Rocker Arm and
Lifters". Replace the bearing, if necessary.
6. Ensure that button (6) on unit injector rocker arm (3) is not damaged. Also ensure that the
retaining ring for button (6) is in place.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930194
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
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7. Illustration 1 g00630277
1. Install button (6) and the retaining ring, if necessary.
2. Place clean engine oil on a new bearing (5) prior to installation.
3. Ensure that the oil hole in bearing (5) is aligned with the oil hole in the rocker arm. Hone
the bearing, if necessary. Refer to the Specifications Module for the correct dimensions.
Illustration 2 g00629612
4. Lubricate rocker shaft assembly (4) with clean engine oil.
5. Install valve rocker arms (2) and unit injector rocker arm (3) on rocker shaft assembly (4).
6. Install support bracket (1) on rocker shaft assembly (4).
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02736495
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 146-2597 Pushrod Holder 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
1. Install the pushrods in the engine. The base of the pushrod should be in the seat of the
pushrod lifter.
2. Install Tooling (A).
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9. Illustration 1 g00629575
3. Position rocker shaft assembly (2) in the engine. Line up the pushrods with the rocker arms.
4. Install bolts (1) in rocker shaft assembly (2). Tighten the bolts to a torque of 28 ± 7 N·m
(21 ± 5 lb ft).
5. Remove Tooling (A) from the pushrods.
6. Adjust the valve lash on all of the adjustment screws. Refer to Testing and Adjusting,
"Engine Valve Lash - Inspect/Adjust".
7. Repeat the procedure for the remaining rocker shaft assemblies.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01935828
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection
Control Linkage - Remove".
d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove".
g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 1 g01007597
Typical example
1. Attach a suitable lifting device to the cylinder head.
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12. Illustration 2 g00654709
2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove
the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs
approximately 85 kg (187 lb).
Illustration 3 g00611342
3. Remove cylinder head gasket (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i04147334
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4876 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
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14. Illustration 1 g00611342
Typical example
2. Install a new cylinder head gasket (3) .
Note: For information on the cylinder head gasket for 3116 engines, refer to Special
Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage".
Illustration 2 g01007597
Typical example
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to
install the cylinder head.
3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly
onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block.
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15. Illustration 3 g00654709
4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability
of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301,
"Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head
bolts (1) and (2) , if necessary.
5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) .
Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure.
Illustration 4 g00641677
3114 Cylinder head
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16. Illustration 5 g00611358
6. Tighten the cylinder head bolts according to the following procedure:
7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m
(221 ± 11 lb ft).
8. Loosen bolts (1) through bolt (14) to a torque of 0 N·m.
9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90° (1/4 turn).
12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ±
5 lb ft).
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
c. Install the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing- Remove and Install".
d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control
Linkage - Install".
f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
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17. Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jul 19 23:33:39 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930413
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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19. Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 1 g00747310
1. Remove bolts (1) from cover (2).
2. Carefully remove cover (2) and the gasket.
Note: It may be necessary to remove the governor in order to remove the cover at the front
of the engine.
Illustration 2 g00629677
3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2).
Installation Procedure
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20. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 3 g00629677
1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4).
Illustration 4 g00747310
2. Position the gasket and cover (2) on the engine.
3. Install bolts (1) in cover (2).
End By:
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21. a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930426
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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23. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Note: The air compressor was removed in order to accommodate the engine repair stand.
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. This is for timing during installation.
Illustration 1 g01007643
Typical example
2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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24. Illustration 2 g01007645
3. Remove bolts (4) and camshaft retainer plate (6).
4. Remove camshaft gear (5) and camshaft (3) from the cylinder block.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325B L EXCAVATOR 5BS
Configuration: 325B L & 325B LN Excavators 5BS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01936378
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Lubricate the camshaft and the camshaft bearings with clean engine oil.
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27. Illustration 1 g01007645
2. Carefully install camshaft (3) and camshaft gear (5) in the engine.
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
Illustration 2 g01007643
Typical example
3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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28. 4. Install camshaft retainer plate (6) and bolts (4).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
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