This document provides instructions for disassembling the governor of an excavator engine. It describes removing 29 parts in 29 steps, including the cover, springs, flyweights, shutoff assembly, and throttle shaft. Special tools are required and safety precautions must be followed when releasing spring forces. All parts should be inspected for wear and damage, replacing as needed.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...ujjdfjkskdme
This document provides instructions for disassembling the Type IV governor used on 3114, 3116, and 3126 MUI engines. It describes 29 steps to disassemble the governor front housing, including removing the cover assembly, flyweights, flyweight carrier, throttle shaft, and other components. It also describes 4 steps to separate the governor rear housing from the front housing. Cautions are provided regarding contained fluids and released spring forces during disassembly.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
This document provides instructions for disassembling the planetary transmission of a C18 industrial engine. It outlines 19 steps including removing the torque converter housing, pump, cover, and springs. Tools include an engine stand, lifting eyes, and a spring compressor. Videos are available to demonstrate procedures by accessing a Caterpillar website. Keeping components clean and replacing worn seals and gaskets is emphasized.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 349 e excavator (prefix fjb) service repair manual (fjb00001 ...cdsaas
This document provides instructions for disassembling and assembling the hydraulic fan drive of a 349E excavator. The disassembly process involves removing 22 components in sequential order, taking care to note locations and orientations. Assembly is the reverse of disassembly, applying sealant and torque specifications as indicated. Precision and cleanliness are important to prevent damage to components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...ujjdfjkskdme
This document provides instructions for disassembling the Type IV governor used on 3114, 3116, and 3126 MUI engines. It describes 29 steps to disassemble the governor front housing, including removing the cover assembly, flyweights, flyweight carrier, throttle shaft, and other components. It also describes 4 steps to separate the governor rear housing from the front housing. Cautions are provided regarding contained fluids and released spring forces during disassembly.
Caterpillar cat 345 c excavator (prefix spc) service repair manual (spc00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It begins with disassembly steps including removing the head, pins, plates, seals, brake piston, separator plates, disks, and rotating group components. Assembly steps are then listed in reverse order and include installing seals, spacers, piston assemblies, springs and other components back into the travel motor housing. Precautions are given such as cleaning parts and applying lubricant before assembly.
Caterpillar cat 904 b compact wheel loader (prefix b4l) service repair manual...uujjfjkkkdmme
This document provides instructions for disassembling the piston pump of a 904B compact wheel loader. It describes 33 steps to disassemble the various components of the pump, including removing plates, shafts, seals, springs, valves, and housings. Safety precautions are provided regarding the risks of high pressure hydraulic fluid and released spring forces. Tools required for the disassembly are also listed.
This document provides instructions for disassembling the planetary transmission of a C18 industrial engine. It outlines 19 steps including removing the torque converter housing, pump, cover, and springs. Tools include an engine stand, lifting eyes, and a spring compressor. Videos are available to demonstrate procedures by accessing a Caterpillar website. Keeping components clean and replacing worn seals and gaskets is emphasized.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 349 e excavator (prefix fjb) service repair manual (fjb00001 ...cdsaas
This document provides instructions for disassembling and assembling the hydraulic fan drive of a 349E excavator. The disassembly process involves removing 22 components in sequential order, taking care to note locations and orientations. Assembly is the reverse of disassembly, applying sealant and torque specifications as indicated. Precision and cleanliness are important to prevent damage to components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat m313 c wheeled excavator (prefix h2a) service repair manual (...udfjjdjkskkemmd
This document provides instructions for disassembling the travel brake valve and final drive carriers, hubs, and brakes on the front and rear axles of a M313C Wheeled Excavator. The travel brake valve disassembly involves 19 steps that remove components like pistons, springs, plugs and poppets. The front axle final drive disassembly involves 22 steps that remove components like planetary gears, retaining rings, bearings and seals. The rear axle final drive disassembly uses similar tools and involves removing components like carriers, hubs and brakes. Cleanliness is important during disassembly and assembly to prevent contamination of hydraulic systems.
Caterpillar cat m313 c wheeled excavator (prefix bdr) service repair manual (...udfjjdjkskkemmd
This document provides instructions for disassembling the piston pump (swing) of a M313C wheeled excavator. It lists 19 required tools and provides 42 detailed steps to disassemble the various components of the pump. These include removing retaining rings, springs, seals, plates, ports, valves, gears, pistons, shafts, bearings, and covers. Dismantling the pump involves using several tools like pliers, ring pliers, a spring compressor, slide hammer puller, and press. Safety precautions are also noted regarding hydraulic pressure, contained fluids, and released spring forces.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. Precise instructions are given, including required tools. Cleaning and inspection of parts is noted. The assembly section then lists the 44 steps in reverse order, noting replacement of seals and application of oil to components. Precise installation of each part is outlined.
Caterpillar cat 336 d2 l excavator (prefix lah) service repair manual (lah000...fjjskekdm
This document provides instructions to disassemble a 336D2L excavator travel motor. It describes 27 steps to remove components such as the motor head assembly, springs, relief valves, plugs, seals and port plates. Tools required include a transmission repair stand, lifting eye assembly, bolts, washers and drivers. Safety precautions are noted, such as wearing protective equipment when releasing spring forces.
Caterpillar cat 345 c excavator (prefix rfn) service repair manual (rfn00001 ...fjkskedmme
This document provides instructions for removing and installing engine components on a 345C Excavator, including:
- Valves, guides, and seat inserts
- The engine oil filter base
- Disassembling and assembling the oil filter base
The procedures include required tools and safety notices. Illustrations show the components and numbered steps to remove and install parts, ensuring proper assembly of spring-loaded components.
Caterpillar cat 267 b multi terrain loader (prefix cyc) service repair manual...ufjjsjejkekmmd
This document provides disassembly instructions for the piston pump of a 267B, 277B, or 287B multi-terrain loader. It lists 43 steps to completely disassemble the pump. The steps include removing housing components, seals, springs, pistons, bearings, and other internal parts. Cleanliness is emphasized throughout to prevent contaminating precision parts during disassembly and reassembly.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 345 c excavator (prefix jar) service repair manual (jar00001 ...fjkskedmme
This document provides instructions for removing and installing the rear gear group on a 345C excavator. It details:
1) The required tools and parts for the job.
2) The step-by-step removal procedure which includes removing the electric starting motor, flywheel, rear gear components, seals, and bearings.
3) The installation procedure which provides directions for installing the rear gear group components in reverse order and ensuring proper bearing placement and torque specifications are followed.
Caterpillar cat 336 f l excavator (prefix tza) service repair manual (tza0000...fjsjekdmmeme
This document provides disassembly instructions for a 336F L excavator travel motor. It describes 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Detailed illustrations are provided to identify each part and guide the disassembly process. Safety precautions are noted regarding releasing spring forces and containing fluids during disassembly.
Caterpillar cat 312 e l excavator (prefix mjd) service repair manual (mjd0000...fjjsieskekfmmse
This document provides instructions for removing and installing an engine oil pan on a Caterpillar 312E L excavator. The key steps are:
1. Drain the oil and remove bolts and nuts to lift off the oil pan.
2. Clean surfaces and install a new gasket before positioning the oil pan back in place.
3. Apply threadlock and torque bolts to specifications to secure the oil pan.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Tools and safety precautions are also provided to properly disassemble the governor without injury and contain any fluids.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Tools and safety precautions are also provided to properly disassemble the governor without injury and contain any fluids.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided and tools needed for disassembly are listed.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided and tools needed for disassembly are listed.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided and tools needed for disassembly are listed.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. Tools and safety precautions are also provided. The governor consists of front and rear housings that separate, along with components like flyweights, springs, seals, and more that require inspection and potential replacement.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It outlines 42 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, flyweights, seals, and other internal parts. Safety notices are provided and all components should be inspected for wear during disassembly.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided to properly release spring forces and contain fluids. Tools required are listed in a table.
This document provides instructions for disassembling a Type IV governor used on 3114, 3116, and 3126 MUI engines. It describes 29 steps to disassemble the governor into its main components, including removing housing covers, springs, flyweights, shutoff assemblies, and other internal parts. Technicians are advised to inspect all parts for wear and replace as needed according to specifications. Safety precautions are provided to contain fluids and release spring forces carefully during disassembly.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...fjjsekkksmeik
This document provides instructions for disassembling a Type IV governor used on 3114, 3116, and 3126 engines. It describes 29 steps to disassemble the governor into its main components, including removing housing covers, springs, flyweights, shutoff assemblies, and other internal parts. Technicians are advised to inspect all parts for wear and replace as needed based on specifications. Safety precautions are provided to contain fluids and release spring forces carefully during disassembly.
Caterpillar cat m313 c wheeled excavator (prefix h2a) service repair manual (...udfjjdjkskkemmd
This document provides instructions for disassembling the travel brake valve and final drive carriers, hubs, and brakes on the front and rear axles of a M313C Wheeled Excavator. The travel brake valve disassembly involves 19 steps that remove components like pistons, springs, plugs and poppets. The front axle final drive disassembly involves 22 steps that remove components like planetary gears, retaining rings, bearings and seals. The rear axle final drive disassembly uses similar tools and involves removing components like carriers, hubs and brakes. Cleanliness is important during disassembly and assembly to prevent contamination of hydraulic systems.
Caterpillar cat m313 c wheeled excavator (prefix bdr) service repair manual (...udfjjdjkskkemmd
This document provides instructions for disassembling the piston pump (swing) of a M313C wheeled excavator. It lists 19 required tools and provides 42 detailed steps to disassemble the various components of the pump. These include removing retaining rings, springs, seals, plates, ports, valves, gears, pistons, shafts, bearings, and covers. Dismantling the pump involves using several tools like pliers, ring pliers, a spring compressor, slide hammer puller, and press. Safety precautions are also noted regarding hydraulic pressure, contained fluids, and released spring forces.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. Precise instructions are given, including required tools. Cleaning and inspection of parts is noted. The assembly section then lists the 44 steps in reverse order, noting replacement of seals and application of oil to components. Precise installation of each part is outlined.
Caterpillar cat 336 d2 l excavator (prefix lah) service repair manual (lah000...fjjskekdm
This document provides instructions to disassemble a 336D2L excavator travel motor. It describes 27 steps to remove components such as the motor head assembly, springs, relief valves, plugs, seals and port plates. Tools required include a transmission repair stand, lifting eye assembly, bolts, washers and drivers. Safety precautions are noted, such as wearing protective equipment when releasing spring forces.
Caterpillar cat 345 c excavator (prefix rfn) service repair manual (rfn00001 ...fjkskedmme
This document provides instructions for removing and installing engine components on a 345C Excavator, including:
- Valves, guides, and seat inserts
- The engine oil filter base
- Disassembling and assembling the oil filter base
The procedures include required tools and safety notices. Illustrations show the components and numbered steps to remove and install parts, ensuring proper assembly of spring-loaded components.
Caterpillar cat 267 b multi terrain loader (prefix cyc) service repair manual...ufjjsjejkekmmd
This document provides disassembly instructions for the piston pump of a 267B, 277B, or 287B multi-terrain loader. It lists 43 steps to completely disassemble the pump. The steps include removing housing components, seals, springs, pistons, bearings, and other internal parts. Cleanliness is emphasized throughout to prevent contaminating precision parts during disassembly and reassembly.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure involving 5 steps of disconnecting components and identifying parts.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 345 c excavator (prefix jar) service repair manual (jar00001 ...fjkskedmme
This document provides instructions for removing and installing the rear gear group on a 345C excavator. It details:
1) The required tools and parts for the job.
2) The step-by-step removal procedure which includes removing the electric starting motor, flywheel, rear gear components, seals, and bearings.
3) The installation procedure which provides directions for installing the rear gear group components in reverse order and ensuring proper bearing placement and torque specifications are followed.
Caterpillar cat 336 f l excavator (prefix tza) service repair manual (tza0000...fjsjekdmmeme
This document provides disassembly instructions for a 336F L excavator travel motor. It describes 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, springs, seals, plates, pistons, bearings, and other internal components. Detailed illustrations are provided to identify each part and guide the disassembly process. Safety precautions are noted regarding releasing spring forces and containing fluids during disassembly.
Caterpillar cat 312 e l excavator (prefix mjd) service repair manual (mjd0000...fjjsieskekfmmse
This document provides instructions for removing and installing an engine oil pan on a Caterpillar 312E L excavator. The key steps are:
1. Drain the oil and remove bolts and nuts to lift off the oil pan.
2. Clean surfaces and install a new gasket before positioning the oil pan back in place.
3. Apply threadlock and torque bolts to specifications to secure the oil pan.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Tools and safety precautions are also provided to properly disassemble the governor without injury and contain any fluids.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Tools and safety precautions are also provided to properly disassemble the governor without injury and contain any fluids.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided and tools needed for disassembly are listed.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided and tools needed for disassembly are listed.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided and tools needed for disassembly are listed.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. Tools and safety precautions are also provided. The governor consists of front and rear housings that separate, along with components like flyweights, springs, seals, and more that require inspection and potential replacement.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It outlines 42 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, flyweights, seals, and other internal parts. Safety notices are provided and all components should be inspected for wear during disassembly.
This document provides disassembly instructions for a Type IV governor used on 3114, 3116, and 3126 MUI engine models. It lists over 40 steps to fully disassemble the governor into its main components. This includes separating the front and rear housings, removing springs, seals, bearings, and other internal parts. Safety notices are provided to properly release spring forces and contain fluids. Tools required are listed in a table.
This document provides instructions for disassembling a Type IV governor used on 3114, 3116, and 3126 MUI engines. It describes 29 steps to disassemble the governor into its main components, including removing housing covers, springs, flyweights, shutoff assemblies, and other internal parts. Technicians are advised to inspect all parts for wear and replace as needed according to specifications. Safety precautions are provided to contain fluids and release spring forces carefully during disassembly.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...fjjsekkksmeik
This document provides instructions for disassembling a Type IV governor used on 3114, 3116, and 3126 engines. It describes 29 steps to disassemble the governor into its main components, including removing housing covers, springs, flyweights, shutoff assemblies, and other internal parts. Technicians are advised to inspect all parts for wear and replace as needed based on specifications. Safety precautions are provided to contain fluids and release spring forces carefully during disassembly.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...fjjskkemsmee
This document provides instructions for disassembling a Type IV governor used on 3114, 3116, and 3126 engines. It describes 29 steps to disassemble the governor into its main components, including removing housing covers, springs, flyweights, shutoff assemblies, and other internal parts. Technicians are advised to inspect all parts for wear and replace as needed based on specifications. Safety precautions are provided to contain fluids and release spring forces carefully during disassembly.
This document provides instructions for disassembling the governor of an excavator engine. It lists the required tools and parts that need to be removed in sequential order. These include removing covers, springs, flyweights, shafts, seals and other internal components. Instructions are provided to properly release spring forces and inspect parts for wear or damage. Replacement parts are noted where needed.
This document provides instructions for disassembling the governor of an excavator engine. It lists the required tools and parts that need to be removed in sequential order. These include removing covers, springs, flyweights, shafts, seals and other internal components. Instructions are provided to carefully inspect parts for wear and replace as needed. Safety precautions are noted to contain fluids and release spring forces properly.
This document provides instructions for disassembling the governor of an excavator engine. It lists the required tools and parts that need to be removed in sequential order. These include removing covers, springs, flyweights, shafts, seals and other internal components. Instructions are provided to properly release spring forces and inspect parts for wear or damage. Replacement parts are recommended as needed.
Caterpillar Cat 950F SERIES II WHEEL LOADER (Prefix 4DJ) Service Repair Manua...f8uuseijdkmd3e
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 39 steps to disassemble the governor into its main components. Required tools include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and other standard shop tools. Cautions are provided regarding spring forces and containment of fluids.
Caterpillar Cat 950F SERIES II WHEEL LOADER (Prefix 4DJ) Service Repair Manua...jdjkskmikdkmd
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 39 steps to disassemble the governor into its main components. Required tools are listed. Cautions are provided regarding cleaning parts and containing fluids. Notes provide guidance on inspecting parts and refer to other documents for part replacement guidelines and cleaning recommendations.
Caterpillar Cat 950F SERIES II WHEEL LOADER (Prefix 4DJ) Service Repair Manua...paws21610697
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 39 steps to disassemble the governor into its main components. Required tools include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and other standard shop tools. Cautions are provided regarding spring forces and containment of fluids.
Caterpillar cat 950 f series ii wheel loader (prefix 4dj) service repair manu...ifkkdmdmdm
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 29 steps to disassemble the governor into its main components. These include removing housing covers, springs, flyweights, the shutoff assembly, throttle shaft, and other internal parts. Cautions are provided regarding contained fluids and released spring forces during disassembly.
Caterpillar Cat 950F SERIES II WHEEL LOADER (Prefix 4DJ) Service Repair Manua...uddksemd8ud
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 39 steps to disassemble the governor into its main components. Required tools are listed. Cautions are provided regarding cleaning parts and containing fluids. Notes provide guidance on inspecting parts and refer to other documents for part replacement guidelines and cleaning recommendations.
Caterpillar Cat 950F SERIES II WHEEL LOADER (Prefix 4DJ) Service Repair Manua...f7djidksmd3e
This document provides instructions for disassembling a Type IV governor used in Caterpillar 3114, 3116, and 3126 engines. It outlines 29 steps to disassemble the governor into its main components. These include removing housing covers, springs, flyweights, the shutoff assembly, throttle shaft, and other internal parts. Cautions are provided regarding contained fluids and released spring forces during disassembly.
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Understanding Catalytic Converter Theft:
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR BNY
Configuration: ISJ HEX COMMONALITY CHART BNY00001-UP (MACHINE)
Disassembly and Assembly
3114, 3116 and 3126 MUI Engine Governors
Media Number -SENR6454-05 Publication Date -01/02/2002 Date Updated -01/03/2002
i01095686
Governor (Type IV) - Disassemble
SMCS - 1264-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7307 Governor Repair Fixture (1)
1
B 1P-1855 Retaining Ring Pliers 1
C 1P-1857 Retaining Ring Pliers 1
D 1U-7606 Servo Block (1)
1
E 1U-7277 Pin Punch 1
F 1U-7635 Clevis Driver (1)
1
( 1 )
Part of former 1U-9088 Governor Tool Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Inspect all parts of the governor upon disassembly. For information on the reusability of
components in the governor, refer to the Guideline For Reusable Parts And Salvage Operations,
SEBF8434, "3100 Governor Inspection and General Information for Mechanical Governor Groups
Used in 3114, 3116, and 3126 Engines Equipped with Mechanical Unit Injectors (MUI)". For
information on cleaning the components in the governor, refer to the The Cleaning Guide,
SEBF8354, "Equipment And Chemical Recommendations Reference Manual".
Note: Refer to Chart A "Parts to be Replaced During Rebuild" in Guideline For Reusable Parts
And Salvage Operations, SEBF8434 for a list of components that need to be replaced during a
governor rebuild. It is not necessary to replace the components in Chart A "Parts to be Replaced
During Rebuild" if the governor is in the shop for a bench test or for minor repair.
Note: Refer to Chart B "Parts Replacement Chart" in Guideline For Reusable Parts And Salvage
Operations, SEBF8434 for a list of components that need to be replaced when the servo assembly
is serviced.
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4. Illustration 1 g00521797
Typical Governor
(1) Bolt
(2) Orifice for the dashpot
(3) O-ring seal
(4) Bolt
(5) Cover
(6) Cover assembly
(7) O-ring seal
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5. (8) Shims
(9) Rear spring seat
(10) Retaining ring
(11) Spacer
(12) Piston assembly for the dashpot
(13) Shims for the high idle governor (if equipped)
(14) Spring pair
(15) Spring seat assembly
1. Mount the drive gear end of the governor on the 1U-7307 Governor Repair Fixture (Tool
(A) ).
Illustration 2 g00521798
2. Remove three bolts (4) .
3. Remove cover (5) .
Illustration 3 g00521800
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6. 4. Remove O-ring seal (3) from cover (5). Check the O-ring seal for wear or damage. If the O-
ring seal is worn or damaged, use a new part for replacement.
Illustration 4 g00521801
5. Ensure that orifice (2) for the dashpot is not plugged. Also ensure that orifice (2) is tight in
the casting.
Note: The orifice for the dashpot may be drilled directly into the governor housing or the
orifice may be a fitting that is staked into the governor housing. Ensure that all orifice
fittings are staked into the governor housing before reassembly.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Use the following procedure in order to remove cover assembly (6) .
a. Hold cover assembly (6) in position and slowly loosen bolts (1) in order to release the
spring force.
b. Remove three bolts (1) from the cover assembly.
c. Remove cover assembly (6) .
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7. Illustration 5 g00521802
7. Remove O-ring seal (7) from cover assembly (6). Inspect the O-ring seal for wear or
damage. If the O-ring seal is worn or damaged, use a new part for replacement.
Illustration 6 g00521803
8. Remove governor spring seat (9) .
Illustration 7 g00522509
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8. 9. Remove spacer (11) and shims (8) from governor spring seat (9), if equipped.
Illustration 8 g00522514
10. Remove shims (13) for the high idle governor, if equipped.
Illustration 9 g00522516
11. Remove spring seat assembly (15) from the governor.
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9. Illustration 10 g00522517
Illustration 11 g00522519
Note: Spring pair (14) can be removed by unscrewing the coils of the springs from spring
seat assembly (15). Replace the spring pair as a spring group package only. The dashpot
spring (if equipped) does not need to be replaced as part of the governor spring package.
Illustration 12 g00522532
12. Remove six bolts (16) in order to separate governor rear housing (17) from governor front
housing (18) .
Note: Steps 13 through 34 are for the disassembly of the governor front housing. Steps 457
through 52 are for the disassembly of the governor rear housing.
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10. Illustration 13 g00522534
13. Remove riser (19) from governor front housing (18) .
Illustration 14 g00522535
14. Remove retaining ring (20), two races (21), bearing (23) and shims (22) from riser (19) .
Illustration 15 g00522537
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11. Illustration 16 g00575326
15. Remove four bolts and four washers (24) that hold the flyweights in position.
16. Remove flyweights (25) .
Illustration 17 g00522574
Illustration 18 g00522576
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12. 17. Remove flyweight pin (26). Inspect the pin for wear or damage. If the flyweight pin is worn
or damaged, use a new part for replacement.
18. Remove flyweight (25) from flyweight toe (27). Inspect the flyweight toe for wear or
damage. If the flyweight toe is worn or damaged, use new parts for replacement.
Note: Keep all parts of each flyweight together for assembly.
Illustration 19 g00522577
19. Hold flyweight carrier (28) in order to prevent the flyweight carrier from rotating and
remove eight carrier bolts (29) .
Note: Upon assembly, do not reuse eight carrier bolts (29). Replace the used carrier bolts
with new carrier bolts.
Illustration 20 g00522581
20. Remove flyweight carrier (28) and riser shaft (30) .
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13. Illustration 21 g00522582
21. Remove pin (31) from riser shaft (30). Remove riser shaft (30) from flyweight carrier (28).
Inspect riser shaft (30) for wear or damage. If the riser shaft is worn or damaged, use a new
part for replacement.
Illustration 22 g00522819
Note: Two types of shutoff assemblies are used. The first type was used on Types I, II, and
III governors. The second type has a spring that is preloaded in the opposite direction. This
is the bias spring.
22. Remove two bolts (32) .
23. Remove shutoff assembly (33). Inspect the shutoff assembly for wear or damage.
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14. Illustration 23 g00522821
24. If necessary, remove blade (34) and blade (36). Do not remove spring (35) .
Illustration 24 g00575331
25. Use needle nose pliers to remove retaining ring (37) .
Illustration 25 g00575458
26. Remove spacer (39) and throttle spring (38) .
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15. Illustration 26 g00575459
27. Remove setscrew (42) and control lever (41) from throttle shaft (40) .
Illustration 27 g00575467
28. Use needle nose pliers to remove retaining ring (43). Remove throttle shaft (40) from the
governor front housing. Inspect the throttle shaft for wear or damage.
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16. Illustration 28 g00575480
29. Inspect throttle shaft seal (44) carefully for wear or damage. If the seal is worn or damaged,
use a new part for replacement.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 29 g00575485
30. Remove three bolts (45). Carefully remove the cover from the fuel transfer pump.
Illustration 30 g00575489
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17. 31. Remove spring (46) and O-ring seal (47). Inspect the O-ring seal for wear or damage. If the
O-ring seal is worn or damaged, use a new part for replacement.
Illustration 31 g00575490
32. Remove sleeve assembly (48) and tappet (49) .
Illustration 32 g00575516
33. Remove piston (50) from sleeve assembly (48). Inspect piston (50) and sleeve assembly
(48) for wear or damage. If the piston or the sleeve assembly are worn or damaged, use new
parts for replacement.
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18. Illustration 33 g00575519
34. Remove lower O-ring seal (51) from the fuel transfer pump housing. Inspect the O-ring seal
for wear or damage. If the O-ring seal is worn or damaged, use a new part for replacement.
Note: Remove the governor front housing from Tool (A). Install three legs on Tool (A) and
mount the governor rear housing on the three legs.
Illustration 34 g00575527
35. Remove seal (52) from the governor rear housing. Inspect the seal for wear or damage. If
the seal is worn or damaged, use a new part for replacement.
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19. Illustration 35 g00575534
36. Remove stop screw (53) for the bumper spring, if necessary.
Illustration 36 g00575538
37. Remove bolt (54) and bumper spring (55), if necessary.
Illustration 37 g00575542
38. Remove two bolts (56) and bearing block assembly (57) .
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20. Illustration 38 g00575546
39. Loosen bolt (60) and use Tool (B) to remove retaining ring (58). Remove riser lever (59)
from bearing block assembly (57) .
Illustration 39 g00575551
40. Remove bearing block assembly (57) from pivot shaft (61) .
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21. Illustration 40 g00575576
41. Remove torque cam (62), torsion spring (63) and adjuster (64) for the torque cam from pivot
shaft (61). Remove the fulcrum spring from the end of pivot shaft (61). Inspect the
condition of the parts on pivot shaft (61). If any of the parts are worn or damaged, use new
parts for replacement.
Illustration 41 g00575578
42. Push limit sleeve (67) and control sleeve (65) toward each other in order to compress spring
(66). Remove retaining ring (68) when retaining ring (68) becomes exposed.
Illustration 42 g00619858
43. Remove retaining ring (69) on the governor output servo with Tool (C). Remove the
governor output servo by pulling out on clevis (73) .
Note: Limit sleeve (67), spring (66) and control sleeve (65) will come out of the governor
housing when the governor output servo is removed.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
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please download the PDF
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23. Illustration 43 g00523034
Governor Output Servo (Earlier Style)
(70) Sleeve
(71) Servo piston
(72) Servo Valve
(73) Clevis
(74) Spring pin
(75) O-ring seal
NOTICE
The servo could come apart during engine shutdown if you fail to
replace the parts that are listed in Chart B "Parts Replacement Chart"
in the Guideline For Reusable Parts And Salvage Operations,
SEBF8434. The engine will not start if the servo comes apart.
44. Use the following procedure to disassemble the earlier style of governor output servo
assembly.
a. Slide sleeve (70) against servo piston (71) .
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24. Illustration 44 g00523035
(D) 1U-7606 Servo Block
(E) 1U-7277 Pin Punch
(73) Clevis
b. Position Tool (D) on the side so the notch is facing upward. Place the governor output
servo so the sleeve is in the recess of Tool (D). The clevis end of the governor output
servo should be located on the side of Tool (D). Rotate the governor output servo
assembly so spring pin (74) is facing upward. Use Tool (E) to press spring pin (74)
through both parts.
c. Remove clevis (73), sleeve (70) and servo valve (72). Remove O-ring seal (75).
Check the O-ring seal for wear or damage. If the O-ring seal is worn or damaged, use
a new part for replacement.
45. Inspect all parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
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25. Illustration 45 g00523041
Governor Output Servo (Later Style)
(70) Sleeve
(71) Servo piston
(72) Servo Valve
(73) Clevis
(74) Spring pin
(75) O-ring seal
(76) Tolerance ring
46. Use the following procedure to disassemble the later style of governor output servo
assembly.
a. Slide sleeve (70) against servo piston (71) .
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26. Illustration 46 g00523035
(D) 1U-7606 Servo Block
(E) 1U-7277 Pin Punch
(73) Clevis
b. Position Tool (D) on the side so the notch is facing upward. Place the governor output
servo so the sleeve is in the recess of Tool (D). The clevis end of the governor output
servo should be located on the side of Tool (D). Rotate the assembly so spring pin
(74) is facing upward. Use Tool (E) to press spring pin (74) through both parts.
Illustration 47 g00523042
(D) 1U-7606 Servo Block
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27. (F) 1U-7635 Clevis Driver
(71) Servo piston
(73) Clevis
c. Position Tool (D) on the end so the notch end is facing upward. Hold the governor
output servo so the clevis is pointing downward. Slide sleeve (70) down the clevis as
far as possible. Do not force the sleeve. Slide the entire assembly into Tool (D) from
the open side. Position the assembly so the flange with the large diameter on servo
piston (71) rests on the top surface of Tool (D) .
d. Slide Tool (F) over the end of servo valve (72). Position the driver so the end with the
smaller diameter is against the shoulder of servo valve (72). Press against the end of
the driver until clevis (73) is removed from the governor output servo.
e. Remove sleeve (70), servo valve (72), O-ring seal (75) and tolerance ring (76) .
47. Inspect all parts for wear or damage. If the parts are worn or damaged, use new parts for
replacement.
Illustration 48 g00575614
48. Remove retaining clip (77) .
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