10. INTRODUCTION
Basic instructions - How to use and navigate through this Manual
Technical information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to
the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to describe
e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model for which the piece of technical information is written.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customer's concern on his
machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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11. INTRODUCTION
How to use this manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes,
excavators, skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance
05 - Machine completion and equipment
10 - Engine
14 - Main gearbox and drive
18 - Clutch
21 - Transmission
23 - Four wheel drive system
25 - Front axle system
27 - Rear axle system
29 - Hydrostatic drive
31 - Implement power take-off
33 - Brakes and controls
35 - Hydraulic systems
36 - Pneumatic system
37 - Hitches, drawbars and implement couplings
39 - Frames and ballasting
41 - Steering
44 - Wheels
46 - Steering clutches
48 - Tracks and track suspension
50 - Cab climate control
55 - Electrical systems
56 - Grape harvester shaking
58 - Attachments/headers
60 - Product feeding
61 - Metering system
62 - Pressing - Bale formation
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12. INTRODUCTION
63 - Chemical applicators
64 - Chopping
66 - Threshing
68 - Tying/Wrapping/Twisting
69 - Bale wagons
70 - Ejection
71 - Lubrication system
72 - Separation
73 - Residue handling
74 - Cleaning
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding
78 - Spraying
79 - Planting
80 - Crop storage / Unloading
82 - Front loader and bucket
83 - Telescopic single arm
84 - Booms, dippers and buckets
86 - Dozer blade and arm
88 - Accessories
89 - Tools
90 - Platform, cab, bodywork and decals
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13. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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14. SERVICE MANUAL
Engine
CX5.80 FPT NEF 6 STAGE IV, CX5.90 FPT NEF 6 STAGE IV, CX5.90 FPT NEF
6 TIER 3, CX5.90 Hillside FPT NEF 6 STAGE IV, CX5.90 Laterale FPT NEF 6
TIER 4B (FINAL) AND STAGE IV, CX6.80 FPT NEF 6 STAGE IV, CX6.80 FPT
NEF 6 TIER 3, CX6.90 FPT CURSOR 9 STAGE IV, CX6.90 FPT CURSOR 9
TIER 3, CX6.90 FPT CURSOR 9 TIER 3, CX6.90 Laterale FPT CURSOR 9 TIER
4B (FINAL) AND STAGE IV
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15. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Remove
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
NOTE: It is required to remove the rear right-hand side
shield (1) to gain access to the DEF/AdBlue® tank.
The shield (1) is secured to the machine frame at four lo-
cations (A), (B), (C) and (D).
ZEIL14CXM0123AZ 1
NOTE: Access to some of the hardware is through the
straw walker inspection cover (2).
ZEIL14CXM0131AA 2
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
1. Use a suitable hoist and secure the rear right-hand side
shield (1).
ZEIL14CXM0123AA 3
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16. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
2. Remove the hardware (3) and (4) from the rear right-
hand side shield at the location (A) (see figure 1).
ZEIL14CXM0124AA 4
3. Remove the hardware (5) and the cover plate (6) at the
location (B) (see figure 1).
NOTE: Get access to the hardware (5) through the cover
(2) (see figure 2).
ZEIL14CXM0125AA 5
4. Remove the hardware (7) from the rear right-hand side
shield (1) at the location (C) (see figure 1).
ZEIL14CXM0127AA 6
5. Remove the hardware (8) from the rear right-hand side
shield (1) at the location (D) (see figure 1).
6. Remove the rear right-hand side shield (1).
ZEIL14CXM0126AA 7
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17. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
7. On the DEF/AdBlue® tank (9), loosen the clamp (10)
and remove the cover (11).
8. Disconnect the DEF/AdBlue® line (12).
ZEIL14CXM0128AA 8
9. Disconnect the electrical connector (13).
10. Mark and disconnect the DEF/AdBlue® lines (14) and
(15).
ZEIL14CXM0129AA 9
11. On the DEF/AdBlue® tank (9), remove the hardware
(16).
NOTE: Get access to the hardware (16) through the straw
walker inspection cover (2) (see figure 2).
ZEIL14CXM0130AA 10
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
12. Secure the DEF/AdBlue® tank (9) with a suitable fork-
lift and slings.
13. Support the DEF/AdBlue® tank (9) and remove the
hardware (17).
14. Slowly remove the DEF/AdBlue® tank (9) from the
machine frame.
ZEIL14CXM0132AA 11
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18. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA tank - Install
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
1. Use a suitable forklift and install the DEF/AdBlue® tank
(1) on the machine frame.
2. Support the DEF/AdBlue® tank (1) and install the hard-
ware (2). ZEIL14CXM0132AA 1
3. Open the straw walker inspection cover (3).
ZEIL14CXM0131AA 2
4. Install the hardware (4) through the straw walker in-
spection cover (3) (see figure 2).
ZEIL14CXM0130AA 3
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19. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
5. Connect the electrical connector (5).
6. Connect the DEF/AdBlue® lines (6) and (7).
NOTE: Use the marks previously applied.
ZEIL14CXM0129AA 4
7. Install the cover (8) and tighten the clamp (9).
8. Install the DEF/AdBlue® line (10).
ZEIL14CXM0128AA 5
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
9. Use a suitable hoist and align the rear right-hand side
shield (11) to the machine frame.
ZEIL14CXM0123AA 6
10. Install the upper left-hand side of the shield (11) on
the machine frame. Use the hardware (12). Do not
tighten yet.
ZEIL14CXM0126AA 7
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20. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
11. Install the upper right-hand side of the shield (11) on
the machine frame. Use the cover plate (13) and the
hardware (14). Do not tighten yet.
NOTE: Get access to the hardware (14) through the straw
walker inspection cover (3) (see figure 2).
ZEIL14CXM0125AA 8
12. Install the lower right-hand side of the shield (11) on
the machine frame. Use the hardware (15) and (16).
Do not tighten yet.
ZEIL14CXM0124AA 9
13. Install the lower left-hand side of the shield (11) on the
machine frame. Use the hardware (17).
14. Tighten all the hardware.
ZEIL14CXM0127AA 10
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21. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA filters - Service
instruction
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
Main filter
1. On the supply module (1). Remove the filter cover (2),
turn counter-clockwise.
NOTE: Required tool : 27 mm wrench.
ZEIL15TC00307AA 1
2. Remove the equalizing element (3).
ZEIL15TC00308AA 2
3. Check the color of the filter (4) inside.
ZEIL15TC00309AA 3
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22. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
4. Choose the correct side of the tool (5) that comes with
the replacement filter.
• (B) side for black filter.
• (G) side for grey filter.
ZEIL15TC00310AA 4
5. Insert the correct side of the tool (5) into the filter (4)
until a click is noticed.
6. Pull out the filter (4) with the tool (5) by hand. If nec-
essary insert a screwdriver in the slot of the tool (5) to
help extract the filter (4).
ZEIL15TC00311AA 5
7. Clean functional surfaces indicated by the arrow with
clean water only.
NOTE: Protect the filter chamber from contamination and
particles.
8. Lubricate the O-rings (6) with MOBIL VELOCITE™ NO. 6
OIL and insert the new filter (4) into the supply module
(1).
ZEIL15TC00312AA 6
9. Insert the new equalizing element (3).
ZEIL15TC00308AA 7
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23. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
10. On the supply module (1). Install the filter cover (2),
clockwise. Torque to 15 – 25 N·m (132.8 – 221 lb in).
ZEIL15TC00307AA 8
In-line filter
11. Remove the cover (2) from the housing (1).
NOTE: Required tools: 24 mm and 27 mm wrench.
ZEIL16TC00023AA 9
12. Remove the spacer (3) from the housing (1).
13. Remove the filter (4) from the cover (2).
ZEIL16TC00003AA 10
14. Clean the housing (1), the spacer (3) and the cover
(2) with clean water only.
15. Check the O-ring (5) and the O-ring (6) for damage,
replace if necessary.
ZEIL16TC00003AZ 11
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24. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
16. Install the new filter (4) on the cover (2).
17. Install the spacer (3) inside the housing (1).
ZEIL16TC00003AA 12
18. Install the cover (2) on the housing (1). Torque to 10
– 14 N·m (7.4 – 10 lb ft).
ZEIL16TC00023AA 13
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25. Engine - Engine air compressor
Air compressor - Remove
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Bleed the air from the system by opening the drain (2)
at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 1
2. Loosen the retaining strap (1) and remove the air inlet
pipe (2) from the air compressor (3).
NOTE: Protect the air inlet and outlet ports from dirt
ingress.
3. Loosen the connection (4) to remove the hose (5) from
the air compressor (3).
ZEIL06CS0082A0B 2
4. Drain sufficient coolant from the engine cooling system
to allow removal of the coolant lines.
5. Loosen the connection (6).
ZEIL06CS0083A0B 3
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26. Engine - Engine air compressor
6. Loosen the connection (7).
7. Remove the four bolts (8) to remove the support (9).
ZEIL06CS0084A0B 4
8. Remove the two nuts (10) to remove the air compressor
(3) from the engine.
ZEIL06CS0085A0B 5
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your reading. Please Click
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28. Engine - Engine air compressor
Air compressor - Install
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Install the air compressor (3) on the engine and tighten
the two nuts (10).
ZEIL06CS0085A0B 1
NOTE: Make sure that the O-ring (11) is positioned well. If
necessary apply grease.
ZEIL06CS0086A0B 2
2. Install the support (9) with the four bolts (8).
3. Install the tube and tighten the connection (7).
ZEIL06CS0084A0B 3
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29. Engine - Engine air compressor
4. Install the tube and tighten the connection (6).
ZEIL06CS0083A0B 4
5. Install the hose (5) on the air compressor (3) and
tighten the connection (4).
6. Install the pipe (2) on the air compressor (3) and tighten
the retaining strap (1).
ZEIL06CS0082A0B 5
7. Close the drain (2) at the bottom of the reservoir (1).
8. Add engine coolant to the cooling system, refer to the
Operator’s Manual for more details.
9. Start the engine to charge the system with air. Allow the
air system to build up pressure to the governor cutout.
Stop the engine and use a soap and water solution at
the connection points to check for air leaks. Make any
necessary repairs.
ZEIL06CS0207A0B 6
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30. Engine - Engine air compressor
Air compressor - Remove
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 FPT CURSOR 9 TIER 3 ---
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
1. Bleed the air from the system by opening the drain (2)
at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 1
2. Remove the hose (3) from the fitting in the compressor.
NOTE: Protect the air inlet and outlet ports from dirt
ingress.
3. Disconnect the small tube (4) from the fitting in the com-
pressor.
4. Loosen the clamp (5) and remove the elbow (6) from
the fitting in the compressor.
ZEIL11CX0671A0B 2
5. Drain sufficient coolant from the engine cooling system
to allow removal of the coolant lines.
6. Remove the coolant lines (7) and (8).
7. Remove the air compressor pump (10) from the engine
by removing the three Allen screws (9). Make sure to
capture the seals as the pump (10) is pulled away from
the engine.
ZEIL11CX0671A0C 3
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31. Engine - Engine air compressor
Air compressor - Install
CX6.90 FPT CURSOR 9 STAGE IV
CX6.90 FPT CURSOR 9 TIER 3 ---
CX6.90 Laterale FPT CURSOR 9 TIER 4B (FINAL) AND STAGE IV
1. If necessary, install the drive gear to the compressor
pump (10) and torque the nut to 135 – 145 Nm (99.6 –
106.9 lb ft).
2. Install the O–ring seals in the recess of the mounting
flange, apply some multi-purpose grease. Mount the
air compressor pump (10) on to the engine using the
three Allen screws (9). Ensure that the gears mesh
correctly, and the seals are installed.
3. Install the coolant lines (7) and (8) on the air compres-
sor pump (10).
ZEIL11CX0671A0C 1
4. Install the elbow (6) on the air compressor pump using
the collar (5).
5. Install the small tube (4) on to the fitting in the air com-
pressor pump.
6. Install the hose (3) on the fitting in the air compressor
pump.
ZEIL11CX0671A0B 2
7. Close the drain (2) at the bottom of the air reservoir (1).
8. Add engine coolant to the cooling system, refer to the
Operator’s Manual for more details.
9. Start the engine to charge the system with air. Allow the
air system to build up pressure to the governor cutout.
Stop the engine and use a soap and water solution at
the connection points to check for air leaks. Make any
necessary repairs.
ZEIL06CS0207A0B 3
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32. Engine - Engine air compressor
Compressed air tank Relief valve - Remove
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Bleed the air from the system by opening the drain (2)
at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 1
2. Loosen and disconnect the air line fittings (1) from the
pressure relief valve (2).
3. Loosen the collar (5) and disconnect the tube from the
pressure relief valve (2).
4. Remove the pressure relief valve (2) by removing the
bolts (4).
ZEIL11CX0669A0B 2
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33. Engine - Engine air compressor
Compressed air tank Relief valve - Install
CX5.80 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 STAGE IV
CX5.90 FPT NEF 6 TIER 3
CX5.90 Hillside FPT NEF 6 STAGE IV
CX5.90 Laterale FPT NEF 6 TIER 4B (FINAL) AND STAGE IV
CX6.80 FPT NEF 6 STAGE IV
CX6.80 FPT NEF 6 TIER 3
1. Install the pressure relief valve (2) on its support using
the bolts (4), the lock washers and the nuts.
2. Connect and tighten the air line tube fittings (1) to the
pressure relief valve (2).
3. Install the tube using the collar (5) to the pressure relief
valve (2).
ZEIL11CX0669A0B 1
4. Close the drain (2) at the bottom of the air reservoir (1).
ZEIL06CS0207A0B 2
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