The document provides instructions for removing and installing the flywheel on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the muffler brackets and flywheel bolts. Instructions are given for removing the flywheel itself using a lifting device and forcing bolts. Reinstallation involves cleaning surfaces, applying retaining compound, and tightening bolts to the specified torque.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel, flywheel housing, rear crankshaft seal, and installing replacements. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove the flywheel, flywheel housing, rear crankshaft seal, and installing replacements. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel ring gear, flywheel housing seal, and installing replacement parts. The document contains diagrams to illustrate the procedures.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8seodkdmdmed3
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...gongfuao7509
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...f8usejkdmmd8i
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...fjskefksemer
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the detailed instructions and illustrations in the document.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Caterpillar cat 320 d excavator (prefix phx) service repair manual (phx00001 ...fjjsekfksmem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 320 d excavator (prefix phx) service repair manual (phx00001 ...fujsjekskem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing lifting tools and removing bolts to lift the flywheel housing off the cylinder block.
3. Using drivers to remove the oil seal from the housing.
Installation is the reverse of removal, including installing a new gasket and oil seal before securing the housing with bolts.
Caterpillar Cat 320D and 320D L Excavator (Prefix PHX) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. The removal process involves using tools like a link bracket and driver group to remove the flywheel housing, flywheel, crankshaft rear seal, and crankshaft pulley. The installation process specifies cleaning and applying compounds to parts and using installing tools to replace components like the rear seal and ensure correct installation. Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D and 320D L Excavator (Prefix PHX) Service Repair Manual ...ze6074xunong
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D and 320D L Excavator (Prefix PHX) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D and 320D L Excavator (Prefix PHX) Service Repair Manual ...f8seodkdmdmed3
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. The removal process involves using tools like a link bracket and driver group to remove the flywheel housing, flywheel, crankshaft rear seal, and crankshaft pulley. The installation process specifies cleaning and applying compounds to parts and reinstalling them in reverse order using installing tools like the link bracket and driver group. Precautions are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D and 320D L Excavator (Prefix PHX) Service Repair Manual ...yu5676962
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a Caterpillar C6.4 engine. The removal process involves using tools like a link bracket and driver group to remove components like the flywheel, flywheel housing, and crankshaft pulley. The installation process specifies cleaning and applying compounds to mating surfaces, and torquing bolts to the specified values. Proper cleaning and installation of gaskets and seals is emphasized to prevent leaks.
This document provides assembly instructions for a piston pump used in a wheeled excavator model M320F. It consists of 50 steps to assemble the various components of the pump in the correct order. The components include springs, retainers, seals, valves, plates, bushings, shafts, and other parts. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M320F wheeled excavator. It lists the required tools and gives step-by-step procedures for removing and installing components such as the carrier housing, planetary gears, brake discs, seals, and bearings. Clearances for the brake discs are also specified to ensure proper functioning.
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Caterpillar cat 320 d lrr excavator (prefix gmx) service repair manual (gmx00...9fiseookddk
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It also includes removing the gasket and oil seal from the housing. For installation, it specifies cleaning and applying retaining compound before installing a new oil seal and reattaching the housing with bolts and washers.
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This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
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- Removing and installing the crankshaft pulley
The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
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- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
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The document contains detailed step-by-step instructions, illustrations, and safety notices for working on and servicing parts of the Caterpillar C6.4 engine.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
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The document gives detailed step-by-step instructions and illustrations for each procedure, and lists any required tools. Safety notices are also provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The summaries provide an overview of the component being worked on and refer the user to the specific section of the document for full instructions.
The document provides instructions for removing and installing a flywheel housing on a 320D RR excavator. It describes removing the electric starting motor and flywheel first. Then a lifting device and link bracket are used to remove bolts securing the housing. The housing weighs approximately 29 kg and is removed along with the gasket. A driver group tool is used to remove the oil seal from the housing. Reinstallation involves installing a new gasket and oil seal then securing the housing with bolts and washers.
Caterpillar cat 320 d rr excavator (prefix gmx) service repair manual (gmx000...fjkskedmme
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This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
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This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
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The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
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This document provides assembly instructions for a piston pump used in a wheeled excavator model M320F. It consists of 50 steps to assemble the various components of the pump in the correct order. The components include springs, retainers, seals, valves, plates, bushings, shafts, and other parts. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M320F wheeled excavator. It lists the required tools and gives step-by-step procedures for removing and installing components such as the carrier housing, planetary gears, brake discs, seals, and bearings. Clearances for the brake discs are also specified to ensure proper functioning.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
Caterpillar Cat M315 Excavator (Prefix 7ML) Service Repair Manual (7ML00001-0...orrf0370383
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes notices about containing fluids, keeping parts clean, and lists required tools. The step-by-step instructions describe disconnecting hoses and electrical connections, removing mounting bolts and components, and installing parts in reverse order while applying sealant compounds as needed. Illustrations show the component locations and part numbers.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting components before installation and removing components in reverse order of installation.
2. Installing the front plate and gears, including adjusting backlash between gears.
3. Lubricating and torquing fasteners to specified values.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Removing and installing the fuel priming pump.
- Removing the fuel filter base and disassembling/assembling its components.
- Removing and installing the fuel transfer pump.
- Removing the electronic unit injectors.
The summaries provide concise overviews of the removal and installation procedures for each component in 3 sentences or less.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C18 Industrial Engine, including:
1) Removing and installing the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) Disassembling and assembling the fuel filter base to replace seals and fittings.
3) Procedures include disconnecting fuel lines and electrical connections, marking parts for reinstallation, and applying thread lock compounds. Safety notices advise containing fluids and preventing contamination.
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar C11 industrial engine. The procedures describe using various tools to remove and install components in a specific sequence, and include notices about keeping parts clean and containing fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine. It describes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, and the engine oil cooler. The document contains illustrations and lists required tools for each procedure.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for reinstalling components.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse steps for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar C11 engine. The removal procedure involves using various tools to remove 12 different components in 11 steps. The installation procedure involves 14 steps of reinstalling components and includes notes about matching dimensions and applying threadlock. Tools, torque specifications, and cautions are provided.
This document provides instructions for disassembling and assembling the piston pump of the steering system on a Caterpillar 962K wheel loader. The disassembly procedure outlines 28 steps to remove components like bolts, valves, spools, springs, and bearings. The assembly procedure describes 34 steps and cautions to install these components in reverse order and ensure proper spring tension, seals, and shaft clearance. Precautions are included to prevent injury from released spring forces.
This document provides instructions for assembling and disassembling parts of a 962K wheel loader. It includes 37 steps to assemble a piston pump, with diagrams showing each step. It also provides procedures for removing and installing a main control valve and electrohydraulic control components, with warnings about releasing pressure before servicing hydraulic systems.
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which includes removing valves, spools, plugs, springs, and other internal components. The assembly section details 34 steps for reinstalling these parts in the reverse order and adjusting axial shaft end play.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 23 09:53:10 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR EJT
Configuration: 320D LRR Excavator EJT00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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28. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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