This document provides instructions for removing and installing a boom cylinder on a 320D excavator. It involves releasing hydraulic pressure, removing mounting bolts and supports, and using lifting devices to maneuver the heavy cylinder components. Torque specifications are provided for reinstallation. The process is detailed over multiple steps with illustrations to correctly remove and reinstall the boom cylinder.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fjskekfseik
This document provides instructions for removing the swing motor from a 304.5 Mini Hydraulic Excavator. The instructions include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to separate the right console to access the swing motor for removal. Proper containment of fluids and marking of disconnected lines and fittings is emphasized.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fjskekfseik
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the piston and connecting rod.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the piston and connecting rod assemblies, ensuring correct orientation and applying lubricant to moving parts.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...fjsjekdmmeme
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and steps to remove each part, and provides illustrations. Tolerances and limits are provided for inspecting components like gears, bearings, and shaft ends to determine if replacement is needed.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...ifse9diodkdk
This document provides instructions for disassembling and assembling the torque converter in a 725C articulated truck. It describes 43 steps to disassemble the various components of the torque converter including removing bolts, seals, bearings, races, and housing pieces. It then lists the required tools and provides a brief assembly procedure, noting to clean all surfaces and apply locking compound or O-ring assembly compound as needed.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...ifse9diodkdk
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 329 el excavator (prefix pty) service repair manual (pty00001...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fjskekfseik
This document provides instructions for removing the swing motor from a 304.5 Mini Hydraulic Excavator. The instructions include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to separate the right console to access the swing motor for removal. Proper containment of fluids and marking of disconnected lines and fittings is emphasized.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fjskekfseik
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the piston and connecting rod.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the piston and connecting rod assemblies, ensuring correct orientation and applying lubricant to moving parts.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 312 c excavator (prefix bnn) service repair manual (bnn00001 ...fjskkksmemm
This document provides instructions for disassembling the final drive, travel motor, and travel counterbalance valve of excavator models 312C and 312C L. It outlines 19 steps to fully disassemble these components, including draining fluids, removing sprockets, valves, plates, seals, springs, and other internal parts. Safety notices are provided throughout to warn of hazards like stored energy, flying parts, and hot or pressurized fluids. Required specialty tools are listed at the beginning.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...fjsjekdmmeme
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and steps to remove each part, and provides illustrations. Tolerances and limits are provided for inspecting components like gears, bearings, and shaft ends to determine if replacement is needed.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...ifse9diodkdk
This document provides instructions for disassembling and assembling the torque converter in a 725C articulated truck. It describes 43 steps to disassemble the various components of the torque converter including removing bolts, seals, bearings, races, and housing pieces. It then lists the required tools and provides a brief assembly procedure, noting to clean all surfaces and apply locking compound or O-ring assembly compound as needed.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...ifse9diodkdk
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 329 el excavator (prefix pty) service repair manual (pty00001...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5h) service r...ifse9diodkdk
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 329D L MOBILE HYD POWER UNIT, including:
- Removing and installing inlet and exhaust valve guides from the cylinder head.
- Removing and installing inlet and exhaust valve seat inserts in the cylinder head.
- Removing the engine oil filter base and oil cooler.
- Disassembling the remote or engine mounted engine oil filter base.
The document provides detailed step-by-step instructions, diagrams and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, screws, and lifting devices to separate individual parts which are then cleaned and inspected.
4. Disassembling internal components of the carrier assembly like planetary gears and shafts.
The instructions describe each step in detail and include illustrations of the components and proper tooling to use. Safety notes are included about handling
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, adapters, seals and other components from the flywheel housing. Precautions are given to keep parts clean and ensure correct alignment of sleeves and oil holes. Required tools include a driver group. The process is reversed to install the RPTO following similar steps and precautions.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning and inspecting the crankshaft and installing new bearings, thrust washers and seals before reinstalling the crankshaft and torquing the bolts to the specified values. Clear illustrations supplement the text instructions.
Caterpillar cat 329 d2 l excavator (prefix tmj) service repair manual (tmj000...ifse9diodkdk
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, bolts and brackets holding the pump. It also details checking clearances after installation and installing the oil pan. Installation involves cleaning components, installing dowels and bolts, and checking gear backlash.
This document provides instructions for installing an engine oil pump on a C7.1 engine. It describes cleaning and inspecting the oil pump components and installing the cross over tube assembly with new gaskets. It also details reassembling the oil pump if disassembled, ensuring proper dowel pin locations, and installing the oil pump assembly onto the cylinder block and torquing the bolts. The installation is completed by installing a new gasket and the suction pipe.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. Precautions are given to keep parts clean and ensure correct alignment of sleeves and oil holes. Required tools include a driver group. The process concludes by removing the flywheel after the RPTO is disassembled.
Caterpillar cat 329 d ln excavator (prefix ebm) service repair manual (ebm000...ifse9diodkdk
The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine. It describes removing the cylinder head, oil pump, and piston cooling jets before removing each piston and connecting rod assembly. The connecting rod cap and bearings are removed, then the piston and connecting rod are separated. Reinstallation follows the reverse order, applying anti-seize compound and using tools to properly position the piston rings and install the connecting rod bearings.
Caterpillar cat 329 d l excavator (prefix yfw) service repair manual (yfw0000...ifse9diodkdk
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, carriers and seals. It then lists 21 steps for assembly, providing details on cleaning parts, applying lubricants, setting bearing preloads using presses and shims, and installing seals and gears back into their original locations and orientations. Cleanliness is emphasized as important throughout the process.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...ifse9diodkdk
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and replacing bolts to hold the jets in place.
- Procedures for removing pistons and connecting rods by identifying parts, removing caps and bolts, and pushing components out of the engine block.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...ifse9diodkdk
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR DHK
Configuration: 320D & 320D L Excavators DHK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320D Excavator Machine Systems
Media Number -RENR8614-14 Publication Date -01/05/2013 Date Updated -19/07/2017
i07316669
Boom Cylinder - Remove and Install
SMCS - 5456-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9485 Pin Driver Cap 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Fully extend the bucket cylinder. Fully extend the stick cylinder. Lower the boom until the
stick assembly is in contact with the ground.
2. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
Illustration 1 g01217839
Illustration 2 g01217840
3. Loosen nut (1). Turn bolt (2) counterclockwise to release the pressure in the cylinder.
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4. Illustration 3 g01217850
4. Remove bolts (3).
Illustration 4 g01217906
5. Remove clamps (4).
Illustration 5 g01217908
6. Remove bolts (6) and support assemblies (5).
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5. Illustration 6 g01217912
7. Remove bolts (7) and reposition tube assembly (8) out of the way.
Illustration 7 g01217915
8. Remove bolts (9) and reposition valve assembly (10) out of the way.
Illustration 8 g01217921
9. Attach a suitable lifting device to boom cylinder (11). The weight of boom cylinder (11) is
approximately 287 kg (632 lb).
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6. Illustration 9 g01217928
10. Remove bolts (12) and plate (13). Remove spacer (14) (not shown).
Illustration 10 g01218003
Illustration 11 g01218010
11. Attach Tooling (A) to pin (15). Use a suitable driver to reposition pin (15). Remove shim (16).
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7. Illustration 12 g01218011
12. Lower boom cylinder (11) onto suitable cribbing and attach a suitable lifting device to boom
cylinder (11), as shown. The weight of boom cylinder (11) is approximately 287 kg (632 lb).
Illustration 13 g01218013
13. Remove bolt (18). Remove pin assembly (19) and shims (17). Remove boom cylinder (11).
Disassembly and Assembly Information
Table 2
Required Tools
Tool Part Number Part Description Qty
B 127-4904 Hydraulic Cylinder Repair Stand Gp 1
C 7M-7456 Bearing Mount Compound 1
D 1P-0808 Multipurpose Grease 1
E 195-4609 Seal Pick 1
F 3S-6224 Electric Hydraulic Pump Gp 1
6V-3175 Double Acting Cylinder 1
9S-5564 Pin Puller Sleeve As 1
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8. 9U-6832 Nut 1
4C-9634 Puller Stud 1
9U-5338 Bearing Puller Adapter 1
G
3S-6224 Electric Hydraulic Pump Gp 1
6V-3175 Double Acting Cylinder 1
9S-5564 Pin Puller Sleeve As 1
9U-6832 Nut 1
4C-9634 Puller Stud 1
9U-5339 Bearing Puller Adapter 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
Illustration 14 g01218033
Note: Tooling (F) is used for the removal and installation of bearing (8). Tooling (G) is used for the
removal and installation of bearing (2).
Refer to Table 3 for the correct torque specification for piston (3).
Refer to Table 3 for the correct torque specification for bolts (1).
Table 3
Torque Table
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9. Piston or
Lock Nut
Piston / Lock Nut
Thread Size
Piston / Lock Nut (3) Torque
Specification
Head Bolts (1) Torque
Specification
Lock Nut M64
5900 ± 300 N·m
(4352 ± 221 lb ft)
460 ± 60 N·m
(339 ± 44 lb ft)
Piston M65
5460 ± 260 N·m
(4027 ± 192 lb ft)
267 ± 40 N·m
(197 2 ± 30 lb ft)
Lock Nut M72
7400 ± 370 N·m
(5458 ± 273 lb ft)
460 ± 60 N·m
(339 ± 44 lb ft)
Piston M75
7890 ± 395 N·m
(5819 ± 291 lb ft)
367 ± 55 N·m
(270 ± 40 lb ft)
Piston M80
8900 ± 445 N·m
(6564 ± 328 lb ft)
367 ± 55 N·m
(270 ± 40 lb ft)
Lock Nut M80
7900 ± 400 N·m
(5827 ± 295 lb ft)
800 ± 100 N·m
(590 ± 74 lb ft)
Piston M85
10000 ± 500 N·m
(7376 ± 368 lb ft)
520 ± 78 N·m
(384 ± 58 lb ft)
Piston and
Lock Nut
Piston is M75
980 to 1176 N·m
(722 to 867 lb ft) 333 to 352 N·m
(245 to 260 lb ft)
Lock Nut is M62
1862 to 1960 N·m
(1373 to 1446 lb ft)
Tighten the setscrew that retains nut (3) to a torque of 57 ± 11 N·m (42 ± 8 lb ft).
The slit of ring (5) must be in the direction of the piston.
Apply Tooling (D) to seals (4) prior to assembly.
Lubricate seals (6) with the lubricant that is being sealed.
Apply Tooling (C) to the wiper seal (7) prior to assembly.
Installation Procedure
Table 4
Required Tools
Tool Part Number Part Description Qty
A 4C-9485 Pin Driver Cap 1
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10. Illustration 15 g01218011
1. Attach a suitable lifting device to boom cylinder (11), as shown. The weight of boom cylinder
(11) is approximately 287 kg (632 lb). Position boom cylinder (11) onto the machine.
Illustration 16 g01218013
2. Install shims (17) and pin assembly (19) on the head end of boom cylinder (11). Install bolt
(18).
Illustration 17 g01217921
3. Use the suitable lifting device to position boom cylinder (11) onto suitable cribbing. Reposition
the suitable lifting device near the rod end of boom cylinder (11). The weight of boom cylinder
(11) is approximately 287 kg (632 lb). Use the suitable lifting device to raise the rod end of
boom cylinder (11) into position.
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11. Illustration 18 g01218505
Illustration 19 g01217928
4. Install shim (16). Position pin (15) through the rod end of the boom cylinder.
5. Install spacer (14) (not shown). Install plate (13) and bolts (12).
Illustration 20 g01217915
6. Position valve assembly (10) and install bolts (9).
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12. Illustration 21 g01217912
7. Position tube assembly (8) and install bolts (7).
Illustration 22 g01217908
8. Install support assemblies (5) and bolts (6).
Illustration 23 g01217906
9. Install clamps (4).
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13. Illustration 24 g01217850
10. Install bolts (3).
Illustration 25 g01217839
Illustration 26 g01217840
11. Turn bolt (2) clockwise into the original position. Tighten nut (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 25 17:19:09 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR DHK
Configuration: 320D & 320D L Excavators DHK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320D Excavator Machine Systems
Media Number -RENR8614-14 Publication Date -01/05/2013 Date Updated -19/07/2017
i02462986
Boom - Remove
SMCS - 6501-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9485 Pin Driver Cap 1
B 1U-9202 Lever Puller Hoist 1
C
3S-6224 Electric Hydraulic Pump Gp 1
141-1785 Receiving Sleeve 1
9U-6811 Puller Stud 1
9U-6809 Nut 1
6V-0113 Double Acting Cylinder 1
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
B. Remove the stick. Refer to Disassembly and Assembly, "Stick - Remove".
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15. Illustration 1 g01212856
1. Disconnect grease hose assembly (1) from boom cylinder (3). Remove bolts (2). Remove
the retainer plate and spacer (4).
Illustration 2 g01212871
Illustration 3 g01212838
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16. 2. Attach a suitable lifting device to boom cylinder (3). The weight of boom cylinder (3) is
approximately 287 kg (633 lb). Install Tooling (A) into pin (5). Use a hammer to drive pin
(5) out of boom cylinder (3). Lower boom cylinder (3) .
Note: Remove any shims that may be present. Mark the shims for installation purposes.
3. Repeat Steps 1 through 2 for the other boom cylinder.
Illustration 4 g01212891
4. Remove bolts (6). Remove cover (7) .
Illustration 5 g01212899
5. Remove three bolts (8). Remove step (9) .
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17. Illustration 6 g01212931
Illustration 7 g01212925
6. Open cover (10) of the storage box. Remove bolts (13). Remove bolts (12) and remove
handhold (11) .
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 8 g01228933
7. Position retainer plate (4) and bolts (2) onto each side of pin (5). Attach a suitable lifting
device to each side of pin (5) .
Illustration 9 g01217554
Illustration 10 g01212951
8. Attach a suitable lifting device to pin assembly (15). The weight of pin assembly (15) is
approximately 48 kg (105 lb). Install pin assembly (15) and install bolt (16) .
9. Attach Tooling (B) and a suitable lifting device to boom (14) and pin assembly (15). The
combined weight of boom (14) and the stick cylinder is between 1500 kg (3300 lb) and
3016 kg (6650 lb). Apply slight lifting tension to boom (14) .
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21. Illustration 14 g01212983
12. Remove bolt (24). Attach a suitable lifting device to Tooling (C). The weight of Tooling (C)
is approximately 136 kg (300 lb). Attach Tooling (C) to pin assembly (23). Use Tooling (C)
in order to remove pin assembly (23). The combined weight of Tooling (C) and pin
assembly (23) is approximately 215 kg (475 lb).
13. Remove the boom. Remove any shims that may be present.
Note: Note the locations of any shims for assembly purposes.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jan 25 17:20:04 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D L EXCAVATOR DHK
Configuration: 320D & 320D L Excavators DHK00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320D Excavator Machine Systems
Media Number -RENR8614-14 Publication Date -01/05/2013 Date Updated -19/07/2017
i07137701
Boom Bearings and Seals - Remove and Install
SMCS - 6501-010-SA; 6501-010-BD
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
350-7768 Electric Hydraulic Pump Gp (115V) -1
350-7769 Electric Hydraulic Pump Gp(230V) -
4C-9634 Puller Stud 1
9U-6832 Nut 1
5P-8712 Bushing 1
316-1489 Double Acting Cylinder 1
134-8469 Spacer 1
9U-5338 Bearing Puller Adapter 1
Start By:
a. Remove the boom. Refer to Disassembly and Assembly, "Boom - Remove".
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