The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 329 d2 and 329d2l excavator (prefix thw) service repair manua...udjfjjsekekkem
The document provides instructions for removing and installing a flywheel on a C7.1 engine used in 329D2 and 329D2L excavators. The flywheel removal procedure involves removing mounting bolts using guide studs for support, then inspecting the flywheel and ring gear. The flywheel installation procedure specifies cleaning and heating the ring gear, positioning the flywheel using guide studs and lifting devices, and tightening mounting bolts to the specified torque. A separate section provides instructions for removing the crankshaft rear seal, which involves using a Torx socket to remove mounting screws and discarding the sealed assembly.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 314 e lcr excavator (prefix zjt) service repair manual (zjt00...soeldksejdksem
This document provides assembly instructions for a final drive and travel motor on a 314E LCR excavator. It includes 28 steps to assemble the travel motor components such as installing seals, bearings, gears, and covers. Tables provide specifications for parts and required tools. Illustrations show each assembly step. Proper procedures and torque specifications are listed to correctly assemble the travel motor and final drive.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 329 e excavator (prefix k2l) service repair manual (k2l00001 ...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
Caterpillar cat m322 f wheeled excavator (prefix f2z) service repair manual (...udfjjdjkksmmd
This document provides instructions for removing and installing the front gear group of a Caterpillar C7.1 engine. The procedure involves:
1. Locking the crankshaft, camshaft, and fuel injection pump gear in position using timing pins to maintain proper timing.
2. Loosening the rocker arm inserts to close the valves.
3. Removing the front cover, valve mechanism cover, and plug from the cylinder block.
4. Marking the gears to indicate proper alignment before removal.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 329 d2 and 329d2l excavator (prefix thw) service repair manua...udjfjjsekekkem
The document provides instructions for removing and installing a flywheel on a C7.1 engine used in 329D2 and 329D2L excavators. The flywheel removal procedure involves removing mounting bolts using guide studs for support, then inspecting the flywheel and ring gear. The flywheel installation procedure specifies cleaning and heating the ring gear, positioning the flywheel using guide studs and lifting devices, and tightening mounting bolts to the specified torque. A separate section provides instructions for removing the crankshaft rear seal, which involves using a Torx socket to remove mounting screws and discarding the sealed assembly.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 314 e lcr excavator (prefix zjt) service repair manual (zjt00...soeldksejdksem
This document provides assembly instructions for a final drive and travel motor on a 314E LCR excavator. It includes 28 steps to assemble the travel motor components such as installing seals, bearings, gears, and covers. Tables provide specifications for parts and required tools. Illustrations show each assembly step. Proper procedures and torque specifications are listed to correctly assemble the travel motor and final drive.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 329 e excavator (prefix k2l) service repair manual (k2l00001 ...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
Caterpillar cat m322 f wheeled excavator (prefix f2z) service repair manual (...udfjjdjkksmmd
This document provides instructions for removing and installing the front gear group of a Caterpillar C7.1 engine. The procedure involves:
1. Locking the crankshaft, camshaft, and fuel injection pump gear in position using timing pins to maintain proper timing.
2. Loosening the rocker arm inserts to close the valves.
3. Removing the front cover, valve mechanism cover, and plug from the cylinder block.
4. Marking the gears to indicate proper alignment before removal.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
Caterpillar cat 329 d2 and 329d2l excavator (prefix rga) service repair manua...udjfjjsekekkem
This document provides instructions for disassembling and assembling the swing motor of a Caterpillar 329D2 excavator. The disassembly procedure involves removing 27 parts in a specific order, taking care with spring-loaded components. The assembly procedure similarly involves installing the 27 parts in reverse order and also notes that O-rings, gaskets, and seals should be replaced and components should be cleaned before assembly. Torque specifications and required tools are provided for referenced steps.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
1. Remove the flywheel according to the procedure in the manual.
2. Remove the setscrews from the flywheel housing.
3. Remove the flywheel housing from the cylinder block and discard it if it is being replaced.
Caterpillar cat 329 d l excavator (prefix wdk) service repair manual (wdk0000...ufjsjekfksemm
This document provides removal and assembly procedures for a travel motor on Caterpillar 329D and 329D L excavators. The removal procedure involves draining fluid, disconnecting hoses, removing bolts and pulling the travel motor out of the final drive. Disassembly of the travel motor requires removing the head, port plate, bearings, seals, springs, brake piston and various other internal components using specialized tools. The assembly procedure instructs to replace all seals and gaskets, clean all parts thoroughly, and install components in reverse order of removal while applying a film of oil. Proper cleanliness and torque specifications are emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uejkdkdmm3e
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Heating and installing the ring gear if removed, then installing the flywheel using guide studs and lifting equipment. Tightening bolts to the specified torque and reinstalling the electric starting motor.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f89siekkmdmm2w
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off and inspected. To install the flywheel, any removed components like the ring gear must first be reinstalled on the flywheel. The flywheel is then positioned using guide studs and lifting devices, and bolts are tightened to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...jfkekd9d8di
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...udjkskmdm4e
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off using a suitable lifting device. When installing the flywheel, guide studs are again used to support the flywheel as bolts are reinstalled and tightened to the specified torque. The condition of the flywheel and ring gear is also checked during removal and installation.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...mtox80484546
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...shibi1322
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...fujsekmd9dik
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off using a suitable lifting device. When installing the flywheel, guide studs are again used to support the flywheel as bolts are reinstalled and tightened to the specified torque. The condition of the flywheel and ring gear is also checked during removal and installation.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...fucheng89
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar cat 314 d lcr excavator (prefix byj) service repair manual (byj00...soeldksejdksem
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 314D CR and 314D LCR excavator. It lists 17 required tools and gives detailed step-by-step instructions to disassemble each component. Some key steps include draining fluids, removing covers and plates, using pullers to remove bearings, and noting part locations for reassembly. Safety notices are provided regarding releasing pressures and springs.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
The document provides step-by-step instructions for disassembling the final drive of a 329DL excavator. It begins by removing the final drive assembly and placing it on a repair stand. Key steps include removing the cover, gears, shafts, carriers, and planetary gears. Tools needed are listed. Detailed illustrations accompany each step to show how to remove each component. Cleanliness is emphasized to prevent dirt from entering during disassembly.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
Caterpillar cat 329 d2 and 329d2l excavator (prefix rga) service repair manua...udjfjjsekekkem
This document provides instructions for disassembling and assembling the swing motor of a Caterpillar 329D2 excavator. The disassembly procedure involves removing 27 parts in a specific order, taking care with spring-loaded components. The assembly procedure similarly involves installing the 27 parts in reverse order and also notes that O-rings, gaskets, and seals should be replaced and components should be cleaned before assembly. Torque specifications and required tools are provided for referenced steps.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
1. Remove the flywheel according to the procedure in the manual.
2. Remove the setscrews from the flywheel housing.
3. Remove the flywheel housing from the cylinder block and discard it if it is being replaced.
Caterpillar cat 329 d l excavator (prefix wdk) service repair manual (wdk0000...ufjsjekfksemm
This document provides removal and assembly procedures for a travel motor on Caterpillar 329D and 329D L excavators. The removal procedure involves draining fluid, disconnecting hoses, removing bolts and pulling the travel motor out of the final drive. Disassembly of the travel motor requires removing the head, port plate, bearings, seals, springs, brake piston and various other internal components using specialized tools. The assembly procedure instructs to replace all seals and gaskets, clean all parts thoroughly, and install components in reverse order of removal while applying a film of oil. Proper cleanliness and torque specifications are emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 323 d l excavator (prefix ysd) service repair manual (ysd0000...fjjsekmsmmes
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar C6.4 engine. To remove the flywheel, technicians must first remove the crankshaft position sensor and muffler, then use lifting tools to pull the flywheel from the housing. To remove the flywheel housing, technicians must first remove the electric starting motor and flywheel, then unbolt the housing from the cylinder block and lift it away. Reinstallation follows the reverse process, ensuring clean mating surfaces and proper torques on bolts.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uejkdkdmm3e
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Heating and installing the ring gear if removed, then installing the flywheel using guide studs and lifting equipment. Tightening bolts to the specified torque and reinstalling the electric starting motor.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f89siekkmdmm2w
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off and inspected. To install the flywheel, any removed components like the ring gear must first be reinstalled on the flywheel. The flywheel is then positioned using guide studs and lifting devices, and bolts are tightened to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...jfkekd9d8di
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...udjkskmdm4e
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off using a suitable lifting device. When installing the flywheel, guide studs are again used to support the flywheel as bolts are reinstalled and tightened to the specified torque. The condition of the flywheel and ring gear is also checked during removal and installation.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...mtox80484546
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...shibi1322
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...fujsekmd9dik
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off using a suitable lifting device. When installing the flywheel, guide studs are again used to support the flywheel as bolts are reinstalled and tightened to the specified torque. The condition of the flywheel and ring gear is also checked during removal and installation.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...fucheng89
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...8foskkdjdkdm3e
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...nkikou1545
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f7usuejkdkddm3
The document provides instructions for removing and installing a flywheel on a C7.1 engine. To remove the flywheel, bolts must first be removed from the flywheel using guide studs for support. The flywheel can then be lifted off using a suitable lifting device. When installing the flywheel, guide studs are again used to support the flywheel as bolts are inserted and tightened to the specified torque. The condition of the flywheel and ring gear is also checked during removal and installation.
Similar to Caterpillar cat 329 el excavator (prefix pty) service repair manual (pty00001 and up) (14)
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...ifse9diodkdk
This document provides instructions for disassembling and assembling the torque converter in a 725C articulated truck. It describes 43 steps to disassemble the various components of the torque converter including removing bolts, seals, bearings, races, and housing pieces. It then lists the required tools and provides a brief assembly procedure, noting to clean all surfaces and apply locking compound or O-ring assembly compound as needed.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...ifse9diodkdk
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
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Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
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3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
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This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 329D L MOBILE HYD POWER UNIT, including:
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- Removing and installing inlet and exhaust valve seat inserts in the cylinder head.
- Removing the engine oil filter base and oil cooler.
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This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
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The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329E EXCAVATOR PTY
Configuration: 329E & 329E L Excavators PTY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -KENR8881-05 Publication Date -01/11/2012 Date Updated -10/05/2016
i05909563
Vibration Damper and Pulley - Remove
SMCS - 1205-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M14 x 1.5 by 100 mm
1
B 227-4393 E18 Torx Socket 1
Start By:
A. Remove the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt - Remove
and Install" for the correct procedure.
Note: The weight of the assembly of the crankshaft pulley, the vibration damper, and the
crankshaft adapter is approximately 22 kg (48 lb).
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3. Illustration 1 g02368017
1. Use a suitable tool in order to prevent the crankshaft from rotating. Use Tooling (B) to
remove one Torx screws (1) from crankshaft pulley assembly (2) .
2. Install Tooling (A) into crankshaft pulley assembly (2) .
3. Remove remaining Torx screws (1) from crankshaft pulley assembly (2) .
4. Remove crankshaft pulley assembly (2) .
5. Tooling (A) .
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4. Illustration 2 g02368018
6. If necessary, follow Step 6.a through Step 6.b in order to remove friction shim (3) from the
crankshaft.
a. Remove the front seal from the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
b. Remove friction shim (3) .
7. If necessary, follow Step 7.a through Step 7.c in order to disassemble vibration damper,
crankshaft pulley from crankshaft adapter.
a. Place the crankshaft pulley assembly onto a suitable support.
b. Remove bolts (7) from crankshaft pulley assembly (2) .
c. Remove vibration damper (6) and crankshaft pulley (5) from adapter (4) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329E EXCAVATOR PTY
Configuration: 329E & 329E L Excavators PTY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -KENR8881-05 Publication Date -01/11/2012 Date Updated -10/05/2016
i05909564
Vibration Damper and Pulley - Install
SMCS - 1205-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M14 x1.5 by 100 mm
1
B 227-4393 E18 Torx Socket 1
C 8T-3052 Degree Wheel 1
D -
Guide Stud
M12 x1.75 by 50 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g02368018
1. Ensure that the crankshaft adapter and the front of the crankshaft are clean and free from
damage.
2. Inspect vibration damper (6) for damage. If necessary, replace the vibration damper.
3. If necessary, follow Step 3.a through Step 3.e in order to install vibration damper,
crankshaft pulley to crankshaft adapter.
a. Place crankshaft adapter (4) onto a suitable support.
b. Install Tooling (D) crankshaft adapter (4) .
c. Install crankshaft pulley (5) and vibration damper (6) over Tooling (D) .
d. Install bolts (7) to the crankshaft pulley assembly.
Note: Evenly space bolts (7) around the crankshaft pulley assembly.
e. Tighten bolts (7) to a torque of 115 N·m (85 lb ft).
4. If necessary, install friction shim (3) . Follow Step 4.a through Step 4.b in order to install
friction shim (3) .
a. Install friction shim (3) .
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7. b. Install a new front seal to the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
5. Install Tooling (A) to the crankshaft.
Illustration 2 g02368017
6. Install crankshaft pulley assembly (2) onto the crankshaft.
7. Install one Torx screws (1) to crankshaft pulley assembly (2) hand tighten.
8. Remove Tooling (A) .
9. Install remaining Torx screws (1) to crankshaft pulley assembly (2) .
10. Use a suitable tool in order to prevent the crankshaft from rotating. Tighten Torx screws (1)
to a torque of 40 N·m (29 lb ft).
11. Use Tooling (B) and Tooling (C) to turn Torx screws (1) through an additional 120 degrees.
End By: Install the alternator belt. Refer to Disassembly and Assembly, "Alternator Belt -
Remove and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Fri May 1 12:00:44 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329E EXCAVATOR PTY
Configuration: 329E & 329E L Excavators PTY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -KENR8881-05 Publication Date -01/11/2012 Date Updated -10/05/2016
i05246993
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3534 Oil Seal Removal & Installer Tool 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g03344801
1. Position Tooling (A) onto crankshaft front seal (2) .
2. Turn Tooling (A) in a counterclockwise direction and remove crankshaft front seal (2) from
front cover (1) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 367-3534 Oil Seal Removal & Installer Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. 1. Ensure that the front cover is clean and free from damage.
Illustration 2 g03344801
2. Correctly position a new crankshaft front seal (2) in Position (X) onto front cover (1) .
3. Position Tooling (A) onto crankshaft front seal (2) .
4. Use Tooling (A) in order to turn crankshaft front seal (2) in clockwise direction.
5. If a torque greater than 50 N·m (37 lb ft) is necessary, in order to install crankshaft front
seal (2) . Remove crankshaft front seal (2) . Inspect the crankshaft front seal and the front
cover for faults or damage.
6. If necessary repeat Step 2 through Step 5 in order to install crankshaft front seal (2) .
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper
and Pulley - Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329E EXCAVATOR PTY
Configuration: 329E & 329E L Excavators PTY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -KENR8881-05 Publication Date -01/11/2012 Date Updated -10/05/2016
i03934107
Front Cover - Remove and Install - Heavy Duty Front Cover
SMCS - 1166-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove" for the correct procedure.
b. If the engine is equipped with a fan, remove the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
c. Remove the front seal. Refer to Disassembly and Assembly, "Crankshaft Front Seal -
Remove and Install" for the correct procedure.
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12. Illustration 1 g02048613
1. Remove bolts (3) and bolts (4). Identify the positions of bolts of different length.
2. Remove front cover (1) from the front housing.
3. Remove gasket (2) from front cover (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M8 by 70 mm
2
B 364-7210 Front Cover Alignment Tool 1
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13. Illustration 2 g02190213
1. Ensure that all components are clean and free from damage. Replace any damaged
components.
2. Thoroughly clean the gasket surface of the front housing.
3. Thoroughly clean front cover (1).
4. Install Tooling (A) into Holes (X) in the front housing.
5. Install a new gasket (2) onto Tooling (A).
6. Install front cover (1) onto Tooling (A).
7. Install bolts (3) and bolts (4) finger tight. Ensure that the bolts of different length are
installed in the correct positions.
8. Use Tooling (B) to align the front cover assembly.
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14. 9. Remove Tooling (A) and install remaining bolts (4).
10. Tighten bolts (3) and bolts (4) to a torque of 22 N·m (195 lb in).
11. Remove Tooling (B).
12. Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft
Front Seal - Remove and Install" for the correct procedure.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Install" for the correct procedure.
b. If the engine was equipped with a fan, install the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 1 12:02:35 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329E EXCAVATOR PTY
Configuration: 329E & 329E L Excavators PTY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -KENR8881-05 Publication Date -01/11/2012 Date Updated -10/05/2016
i05215788
Front Cover - Remove and Install
SMCS - 1166-010
Removal Procedure
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove" for the correct procedure.
B. If the engine is equipped with a fan, remove the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
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16. Illustration 1 g01992013
1. Remove the front seal from the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
2. Remove bolts (3) and bolts (4) . Identify the positions of bolts of different length.
3. Remove front cover (1) from the front housing.
4. Remove gasket (2) from front cover (1) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M8 by 70 mm
2
B 367-3535 Front Cover Alignment Tool 1
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17. Illustration 2 g02190133
1. Thoroughly clean the gasket surface of the front housing.
2. If the original front cover is installed, follow Step 2.a through Step 2.b.
a. Thoroughly clean front cover (1) .
b. Install a new gasket (2) to front cover (1) . Engage Locators (Y) into the holes in the
front cover.
3. Install Tooling (A) into Holes (X) in the front housing.
4. Use Tooling (A) in order to position the front cover assembly onto the front housing.
5. Install bolts (3) and bolts (4) finger tight. Ensure that the bolts of different length are
installed in the correct positions.
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18. 6. Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft
Front Seal - Remove and Install" for the correct procedure.
7. Use Tooling (B) in order to align the front cover.
8. Remove Tooling (A) and install remaining bolts (4) .
9. Tighten bolts (3) and bolts (4) to a torque of 22 N·m (195 lb in).
10. Remove Tooling (B) from the front cover.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Install" for the correct procedure.
b. If the engine was equipped with a fan, install the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 329E EXCAVATOR PTY
Configuration: 329E & 329E L Excavators PTY00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines for Caterpillar Built Machines
Media Number -KENR8881-05 Publication Date -01/11/2012 Date Updated -10/05/2016
i03934125
Gear Group (Front) - Remove and Install - Heavy Duty Gear
Group (Front)
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D
136-4632 Timing Pin (Crankshaft) 1
268-1966 Adapter 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install" for the correct procedure.
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20. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. Care must be taken in
order to ensure that the fuel injection pump timing is not lost during the removal of the front gear
group. Carefully follow the procedure in order to remove the gear group.
1. If the air compressor is equipped with a hydraulic pump, remove the hydraulic pump. Refer
to Original Equipment Manufactures (OEM) for the correct procedure.
2. If the engine is equipped, with an air compressor remove the air compressor. Refer to
Disassembly and Assembly, "Air Compressor - Remove" for the correct procedure.
3. If the engine is equipped with only a hydraulic pump, remove the hydraulic pump. Refer to
the OEM for the correct procedure.
4. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
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21. Illustration 1 g02048654
5. Remove plug (2) from the cylinder block. Remove O-ring seal (1) from the plug.
6. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure. Install Tooling (D)
through Hole (W) in order to lock the crankshaft.
7. Remove Tooling (D).
8. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at 60 degrees after top dead center.
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22. Illustration 2 g02048655
9. Loosen threaded inserts (4) on all rocker arms (3). Unscrew threaded inserts (4) on all
rocker arms (3) until all valves are fully closed. Ensure that guides (5) for the pushrods are
left in position on threaded inserts (4).
Note: Ensure that ALL threaded inserts are fully unscrewed.
10. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure. Install Tooling (D)
through Hole (W) in order to lock the crankshaft. Refer to Illustration 1.
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23. Illustration 3 g02048653
11. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position. Refer to System Operation,
Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct
procedure.
12. Use Tooling (C) in order to lock the fuel injection pump gear in the correct position. Refer
to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.
Note: The fuel injection pump must remain locked until the procedure instructs you to
unlock the fuel injection pump.
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24. Illustration 4 g02052394
13. If the right-hand side of the engine is equipped, with a hydraulic pump remove the hydraulic
pump. Refer to the OEM for the correct procedure.
14. If necessary, remove bolts (7) from plate (8). Remove plate (8) and remove O-ring seal (9).
15. Remove circlip (10) and remove gear assembly (11) from front housing (12).
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 5 g02053673
16. If necessary, follow Step 16.a through Step 16.b in order to disassemble gear assembly (11).
a. Remove circlip (13) from gear (15).
b. Place gear assembly (11) on a suitable support. Press bearing (14) from gear (15).
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27. Illustration 6 g02048714
17. Mark gear (6), gear (16), gear (17) and gear (18) in order to show alignment. Refer to
Illustration 6.
Note: Identification will ensure that the gears can be installed in the original alignment.
18. Remove camshaft gear (6). Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install" for the correct procedure.
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28. Illustration 7 g02053984
19. Remove bolts (22) and bolts (24).
20. Remove tube assembly (23) from idler gear (16) and idler gear (26).
21. Remove plate (21).
22. Remove idler gear (16) from front housing (12).
23. Remove idler gear (26) and idler gear hub (25) from front housing (12).
24. Remove hub (20) (not shown) from front housing (12).
25. If necessary, remove bearing (19) from front housing (12). Refer to Disassembly and
Assembly, "Housing (Front) - Remove" for the correct procedure.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
9U-7336 Housing 1
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