The document provides instructions for removing and disassembling the track, front idler, recoil spring, and hydraulic track adjuster on an excavator model 320C. Key steps include using tools to separate the track, remove the master pin, and separate the track links. Additional steps include using lifting devices to remove the front idler, recoil spring and hydraulic track adjuster assembly as a unit from the track roller frame, then separating these components. The recoil spring is further disassembled using a special tooling bench to adjust and remove the spring under controlled conditions due to its compressed state.
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...ujfjjskkemm
The document provides instructions for removing and installing a front tie rod on a 420D backhoe loader. It lists the required tools which include a transmission repair stand. The removal process first requires removing the front axle from the machine. Safety precautions are provided to release hydraulic pressure and ensure cool oil before removing any hydraulic components or lines.
Caterpillar cat 436 c backhoe loader (prefix 1pr) service repair manual (1pr0...fusjejfskekfmsme
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It lists the required tools and describes the steps, which include removing the V-belts, taking out the three bolts holding the pulley, and installing the pulley using the bolts. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 428 d backhoe loader (prefix bxc) service repair manual (bxc0...ujdfjkkskmem
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters
- Camshaft and camshaft bearings
- Engine oil pan
- Piston cooling jets
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions to keep components clean and properly support parts.
Caterpillar cat 320 c excavator (prefix jpl) service repair manual (jpl00001 ...ufjjsejkkemmd
This document provides instructions for removing and installing track components on a 320C excavator. The procedures describe how to:
1. Release tension on the track and remove the track carrier roller by loosening a relief valve, bolts, and lifting the track assembly off with a hydraulic jack.
2. Install the track carrier roller by positioning it in the mounting bracket, adjusting its position, and tightening bolts before lowering the track assembly onto it.
3. Remove the track roller by releasing track tension, loosening bolts, and lifting the roller and track guide off with lifting forks.
4. Install the track roller and guide by cleaning mounting surfaces, positioning components with lifting forks, and installing and tight
Caterpillar cat 416 c backhoe loader (prefix 1xr) service repair manual (1xr0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and removing the housing. The installation procedure involves cleaning mating surfaces, positioning the housing on dowels in the cylinder block, and installing and tightening mounting bolts. Tools required include link brackets for lifting. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 426 c backhoe loader (prefix 1mr) service repair manual (1mr0...fujsjefjkskekfm
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to:
1) Remove the flywheel by installing a lifting tool, removing bolts, and using lifting to remove the flywheel and flywheel ring gear if necessary.
2) Install the flywheel by heating and installing the flywheel ring gear if removed, installing the flywheel with a lifting tool, and replacing the bolts and tightening them to the specified torque.
3) Remove the crankshaft rear seal by removing housing bolts and housing from the cylinder block.
4) Install the crankshaft
Caterpillar cat 428 d backhoe loader (prefix bns) service repair manual (bns0...uufjjdjkfkkskem
The document provides instructions for installing a transmission on a 428D backhoe loader. It describes using various tools to position the transmission and connect components. Fourteen bolts are installed to secure the transmission to the engine. Electrical connectors and fluid lines are then connected. Finally, inspection plates are installed and tools are removed upon completion.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fusjejfskekfmsme
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to:
1) Remove the flywheel by installing a lifting tool, removing bolts, and using lifting to remove the flywheel and flywheel ring gear if necessary.
2) Install the flywheel by heating and installing the flywheel ring gear if removed, installing the flywheel with a lifting tool, and replacing the bolts.
3) Remove the crankshaft rear seal by removing housing bolts and housing.
4) Install the crankshaft rear seal by cleaning parts, installing the seal with a press
Caterpillar cat 420 d backhoe loader (prefix bmc) service repair manual (bmc0...ujfjjskkemm
The document provides instructions for removing and installing a front tie rod on a 420D backhoe loader. It lists the required tools which include a transmission repair stand. The removal process first requires removing the front axle from the machine. Safety precautions are provided to release hydraulic pressure and ensure cool oil before removing any hydraulic components or lines.
Caterpillar cat 436 c backhoe loader (prefix 1pr) service repair manual (1pr0...fusjejfskekfmsme
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It lists the required tools and describes the steps, which include removing the V-belts, taking out the three bolts holding the pulley, and installing the pulley using the bolts. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar cat 428 d backhoe loader (prefix bxc) service repair manual (bxc0...ujdfjkkskmem
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters
- Camshaft and camshaft bearings
- Engine oil pan
- Piston cooling jets
The instructions include lists of required tools, step-by-step procedures, torque specifications, and cautions to keep components clean and properly support parts.
Caterpillar cat 320 c excavator (prefix jpl) service repair manual (jpl00001 ...ufjjsejkkemmd
This document provides instructions for removing and installing track components on a 320C excavator. The procedures describe how to:
1. Release tension on the track and remove the track carrier roller by loosening a relief valve, bolts, and lifting the track assembly off with a hydraulic jack.
2. Install the track carrier roller by positioning it in the mounting bracket, adjusting its position, and tightening bolts before lowering the track assembly onto it.
3. Remove the track roller by releasing track tension, loosening bolts, and lifting the roller and track guide off with lifting forks.
4. Install the track roller and guide by cleaning mounting surfaces, positioning components with lifting forks, and installing and tight
Caterpillar cat 416 c backhoe loader (prefix 1xr) service repair manual (1xr0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and removing the housing. The installation procedure involves cleaning mating surfaces, positioning the housing on dowels in the cylinder block, and installing and tightening mounting bolts. Tools required include link brackets for lifting. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 426 c backhoe loader (prefix 1mr) service repair manual (1mr0...fujsjefjkskekfm
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to:
1) Remove the flywheel by installing a lifting tool, removing bolts, and using lifting to remove the flywheel and flywheel ring gear if necessary.
2) Install the flywheel by heating and installing the flywheel ring gear if removed, installing the flywheel with a lifting tool, and replacing the bolts and tightening them to the specified torque.
3) Remove the crankshaft rear seal by removing housing bolts and housing from the cylinder block.
4) Install the crankshaft
Caterpillar cat 428 d backhoe loader (prefix bns) service repair manual (bns0...uufjjdjkfkkskem
The document provides instructions for installing a transmission on a 428D backhoe loader. It describes using various tools to position the transmission and connect components. Fourteen bolts are installed to secure the transmission to the engine. Electrical connectors and fluid lines are then connected. Finally, inspection plates are installed and tools are removed upon completion.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fusjejfskekfmsme
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to:
1) Remove the flywheel by installing a lifting tool, removing bolts, and using lifting to remove the flywheel and flywheel ring gear if necessary.
2) Install the flywheel by heating and installing the flywheel ring gear if removed, installing the flywheel with a lifting tool, and replacing the bolts.
3) Remove the crankshaft rear seal by removing housing bolts and housing.
4) Install the crankshaft rear seal by cleaning parts, installing the seal with a press
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 450 f backhoe loader (prefix hjr) service repair manual (hjr0...ufuusefjjsekkm
The document provides instructions for removing and installing a crankshaft front seal, front cover, and gear on a Caterpillar C4.4 engine. The procedures include using various tools to remove old components, cleaning surfaces, applying sealant, and torquing bolts to specifications. Detailed illustrations show the component locations and steps in the process.
Caterpillar cat 416 c backhoe loader (prefix 5yn) service repair manual (5yn0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 416C backhoe loader engine. It describes using lifting brackets and bolts to remove the housing. For installation, it instructs to clean mating surfaces, position the housing on dowels, and install bolts while supporting the housing with lifting brackets. Torque specifications are provided for tightening bolts.
Caterpillar cat 307 b mini hydraulic excavator (prefix afb) service repair ma...fujsjejfkskekem
The document provides instructions for separating and reconnecting a track on a 307B Mini Hydraulic Excavator. It describes:
1) Releasing track tension and removing bolts and shoes to separate the track.
2) Positioning a tool under the track and removing the master pin to fully separate the track links.
3) Reconnecting involves installing coupling tools to pull the track back onto the sprocket and rollers, then realigning and installing the master pin.
This document provides instructions for removing and installing the fuel transfer pump, fuel shutoff solenoid, and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal and installation procedures include multiple steps and refer to other service manuals for additional information.
Caterpillar cat 424 b backhoe loader (prefix jrc) service repair manual (jrc0...ufjdfjjkskemme
This document provides instructions for removing and installing various components on a 424B Backhoe Loader model. It includes procedures for releasing system pressure safely, removing the hood, side panels, battery, muffler, fan and radiator. Each procedure lists the required tools and parts, steps to disconnect or remove the component, and steps to install the component in reverse order. Safety precautions are provided where needed.
Caterpillar cat 735 b articulated truck (prefix t4p) service repair manual (t...ufjjsjekdkemme
This document provides instructions for removing and installing various drive shafts and bearings on a Caterpillar 735B articulated truck. It describes in detail how to remove the center drive shaft, front drive shaft, hitch drive shaft, and hitch drive shaft bearings. The removal and installation procedures include using various tools, disconnecting shafts from components, and torquing bolts. Safety precautions are provided, such as installing a steering frame lock, chocking wheels, and raising and securing the truck bed during disassembly.
New holland cx6080 tier 3 combine harvester service repair manualujfdjdjfkjksk
The document is a service manual that provides information on hydraulic, pneumatic, electrical, and electronic systems for CX5000 and CX6000 series equipment. It includes:
- Specifications and torque values for hydraulic fittings and connections
- Details on the primary hydraulic power system, including locations and functions of key components like pumps, valves, cylinders, and reservoirs
- Schematics and diagrams showing hydraulic system layout and component locations
The manual provides technical data, descriptions of functionality, and service information on critical fluid power and electrical systems to support maintenance and repair of the equipment.
New holland cx6080 cx6090 tier 4 combine harvester service repair manualujfdjdjfkjksk
The document is a service manual that provides information on hydraulic, pneumatic, electrical and electronic systems for CX5000 and CX6000 series equipment. It includes:
- Specifications and torque values for hydraulic fittings and connections.
- Details of the primary hydraulic system including three hydraulic pumps that power different circuits.
- A hydraulic schematic showing the layout of components in the hydraulic system.
- Images and descriptions locating hydraulic components on the front of the machine.
New holland cr9090 elevation combine harvesters service repair manualujfdjdjfkjksk
The primary hydraulic power system uses a variable displacement pump to power the work hydraulics and steering. Oil is filtered and distributed to valves controlling header height, reel functions, and other components. It is linked to the hydrostatic system, sharing a reservoir and using hydrostatic return oil as charge pressure. Key components include the pump, filters, relief valves, and control valves.
Caterpillar cat 903 d compact wheel loader (prefix mzy) service repair manual...ujfdjdjfkjksk
This service manual document provides instructions for removing and installing various components on a 903D Compact Wheel Loader, including:
1) The steering frame lock, which must be connected before working on the machine to prevent frame movement.
2) The hydraulic tank, which requires draining fluid and removing numerous hoses, fittings and bolts.
3) The joystick control and mounting, which is removed by disconnecting cables and harnesses after opening cab doors and covers.
4) The steering cylinder, which is removed after relieving pressure and disconnecting hoses by removing pins and clamps.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing the turbocharger by disconnecting hoses and removing mounting bolts.
- Removing the exhaust gas recirculation valve by removing mounting bolts and disconnecting hoses.
Caterpillar cat 903 c compact wheel loader (prefix w6t) service repair manual...ujfdjdjfkjksk
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft assembly. Removal involves disconnecting lines, removing retaining bolts and brackets. Installation follows the removal process in reverse order. Precautions are given to prevent contamination of parts.
Caterpillar cat 903 c compact wheel loader (prefix mw4) service repair manual...ujfdjdjfkjksk
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It includes procedures for removing and installing fuel injection lines and nozzles, as well as disassembling, assembling, removing and installing the governor and camshaft. Detailed illustrations accompany each step-by-step procedure to ensure correct part placement and tool usage. Proper cleanup and containment of fluids is emphasized throughout.
This document provides instructions for removing and installing an implement pump on a 527 track skidder. It outlines the disassembly and assembly procedures, including removing hoses and nuts to remove the pump. Detailed steps are provided to disassemble the pump components like the compensator, head, cylinders and pistons. Assembly instructions then describe cleaning and installing parts like seals, springs, bearings and swashplate in reverse order of disassembly. Safety notices are included to relieve pressure before removing lines or components.
This document provides instructions for removing and installing various components on a Caterpillar 527 Track Skidder, including the turbocharger, water temperature regulator, and radiator. The removal and installation procedures are described in detail in a step-by-step format and include illustrations. Safety and contamination prevention notices are also provided throughout the document.
This service repair manual provides instructions for removing and installing various fuel system components on a Caterpillar 527 Track Skidder with a 3304 engine, including:
- The fuel priming pump, which is removed by disconnecting hoses and removing bolts securing it to the engine block.
- The fuel filter base, which is removed by disconnecting fuel lines and removing bolts securing it to the fuel injection pump housing.
- The fuel transfer pump, which is removed by disconnecting inlet and outlet hoses and removing bolts securing it to the engine block.
The manual provides detailed step-by-step instructions and illustrations for each removal and installation procedure. Safety and contamination prevention procedures
This document provides instructions for connecting and disconnecting track components on a 517 Track Skidder. It describes a 13 step procedure for connecting the track that involves installing connection brackets, pulling the track over rollers using a loader, and engaging the sprocket segments. It also provides multi-step procedures for removing and installing track roller assemblies and sprocket segments on the final drive.
This document provides instructions for servicing the fuel injection pump housing on a Caterpillar 3304B engine. It describes how to remove the housing, disassemble it, and reassemble it. The removal process involves removing various lines and components to access the housing. Disassembly involves using various tools to remove parts like the camshaft, bearings, and lifters. Reassembly requires installing these parts in reverse order and ensuring proper clearance and positioning.
Caterpillar cat 428 d backhoe loader (prefix bll) service repair manual (bll0...ujfdjdjfkjksk
This document provides instructions for assembling the transmission of a 428D backhoe loader. It describes installing various transmission components like bearings, gears, shafts, and cases in multiple steps. It also explains how to install the fully assembled transmission in the machine and connect relevant components. The assembly procedure involves cleaning parts, applying oil, heating bearings, using various tools, and verifying clearances during installation.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...ujfdjdjfkjksk
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It begins by listing the required tools. The removal procedure involves removing the V-belts, then removing three bolts and the thrust block that holds the pulley in position. The installation procedure specifies cleaning parts and installing in the reverse order, tightening the bolts to the specified torque.
Caterpillar cat 320 c ln excavator (prefix axk) service repair manual (axk000...ujfdjdjfkjksk
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator powered by a 3066 engine. It describes removing the front housing, cover, gears, seals, and spindle. It then describes installing these components in reverse order, including heating some parts for easier installation. Precautions are provided regarding cleaning, fluids, and personal protective equipment.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 450 f backhoe loader (prefix hjr) service repair manual (hjr0...ufuusefjjsekkm
The document provides instructions for removing and installing a crankshaft front seal, front cover, and gear on a Caterpillar C4.4 engine. The procedures include using various tools to remove old components, cleaning surfaces, applying sealant, and torquing bolts to specifications. Detailed illustrations show the component locations and steps in the process.
Caterpillar cat 416 c backhoe loader (prefix 5yn) service repair manual (5yn0...fjsjejfksekmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 416C backhoe loader engine. It describes using lifting brackets and bolts to remove the housing. For installation, it instructs to clean mating surfaces, position the housing on dowels, and install bolts while supporting the housing with lifting brackets. Torque specifications are provided for tightening bolts.
Caterpillar cat 307 b mini hydraulic excavator (prefix afb) service repair ma...fujsjejfkskekem
The document provides instructions for separating and reconnecting a track on a 307B Mini Hydraulic Excavator. It describes:
1) Releasing track tension and removing bolts and shoes to separate the track.
2) Positioning a tool under the track and removing the master pin to fully separate the track links.
3) Reconnecting involves installing coupling tools to pull the track back onto the sprocket and rollers, then realigning and installing the master pin.
This document provides instructions for removing and installing the fuel transfer pump, fuel shutoff solenoid, and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal and installation procedures include multiple steps and refer to other service manuals for additional information.
Caterpillar cat 424 b backhoe loader (prefix jrc) service repair manual (jrc0...ufjdfjjkskemme
This document provides instructions for removing and installing various components on a 424B Backhoe Loader model. It includes procedures for releasing system pressure safely, removing the hood, side panels, battery, muffler, fan and radiator. Each procedure lists the required tools and parts, steps to disconnect or remove the component, and steps to install the component in reverse order. Safety precautions are provided where needed.
Caterpillar cat 735 b articulated truck (prefix t4p) service repair manual (t...ufjjsjekdkemme
This document provides instructions for removing and installing various drive shafts and bearings on a Caterpillar 735B articulated truck. It describes in detail how to remove the center drive shaft, front drive shaft, hitch drive shaft, and hitch drive shaft bearings. The removal and installation procedures include using various tools, disconnecting shafts from components, and torquing bolts. Safety precautions are provided, such as installing a steering frame lock, chocking wheels, and raising and securing the truck bed during disassembly.
New holland cx6080 tier 3 combine harvester service repair manualujfdjdjfkjksk
The document is a service manual that provides information on hydraulic, pneumatic, electrical, and electronic systems for CX5000 and CX6000 series equipment. It includes:
- Specifications and torque values for hydraulic fittings and connections
- Details on the primary hydraulic power system, including locations and functions of key components like pumps, valves, cylinders, and reservoirs
- Schematics and diagrams showing hydraulic system layout and component locations
The manual provides technical data, descriptions of functionality, and service information on critical fluid power and electrical systems to support maintenance and repair of the equipment.
New holland cx6080 cx6090 tier 4 combine harvester service repair manualujfdjdjfkjksk
The document is a service manual that provides information on hydraulic, pneumatic, electrical and electronic systems for CX5000 and CX6000 series equipment. It includes:
- Specifications and torque values for hydraulic fittings and connections.
- Details of the primary hydraulic system including three hydraulic pumps that power different circuits.
- A hydraulic schematic showing the layout of components in the hydraulic system.
- Images and descriptions locating hydraulic components on the front of the machine.
New holland cr9090 elevation combine harvesters service repair manualujfdjdjfkjksk
The primary hydraulic power system uses a variable displacement pump to power the work hydraulics and steering. Oil is filtered and distributed to valves controlling header height, reel functions, and other components. It is linked to the hydrostatic system, sharing a reservoir and using hydrostatic return oil as charge pressure. Key components include the pump, filters, relief valves, and control valves.
Caterpillar cat 903 d compact wheel loader (prefix mzy) service repair manual...ujfdjdjfkjksk
This service manual document provides instructions for removing and installing various components on a 903D Compact Wheel Loader, including:
1) The steering frame lock, which must be connected before working on the machine to prevent frame movement.
2) The hydraulic tank, which requires draining fluid and removing numerous hoses, fittings and bolts.
3) The joystick control and mounting, which is removed by disconnecting cables and harnesses after opening cab doors and covers.
4) The steering cylinder, which is removed after relieving pressure and disconnecting hoses by removing pins and clamps.
The document provides instructions for removing and installing various components of a Caterpillar 903C2 compact wheel loader engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hoses and removing clamps and bolts.
- Removing the turbocharger by disconnecting hoses and removing mounting bolts.
- Removing the exhaust gas recirculation valve by removing mounting bolts and disconnecting hoses.
Caterpillar cat 903 c compact wheel loader (prefix w6t) service repair manual...ujfdjdjfkjksk
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It includes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft assembly. Removal involves disconnecting lines, removing retaining bolts and brackets. Installation follows the removal process in reverse order. Precautions are given to prevent contamination of parts.
Caterpillar cat 903 c compact wheel loader (prefix mw4) service repair manual...ujfdjdjfkjksk
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It includes procedures for removing and installing fuel injection lines and nozzles, as well as disassembling, assembling, removing and installing the governor and camshaft. Detailed illustrations accompany each step-by-step procedure to ensure correct part placement and tool usage. Proper cleanup and containment of fluids is emphasized throughout.
This document provides instructions for removing and installing an implement pump on a 527 track skidder. It outlines the disassembly and assembly procedures, including removing hoses and nuts to remove the pump. Detailed steps are provided to disassemble the pump components like the compensator, head, cylinders and pistons. Assembly instructions then describe cleaning and installing parts like seals, springs, bearings and swashplate in reverse order of disassembly. Safety notices are included to relieve pressure before removing lines or components.
This document provides instructions for removing and installing various components on a Caterpillar 527 Track Skidder, including the turbocharger, water temperature regulator, and radiator. The removal and installation procedures are described in detail in a step-by-step format and include illustrations. Safety and contamination prevention notices are also provided throughout the document.
This service repair manual provides instructions for removing and installing various fuel system components on a Caterpillar 527 Track Skidder with a 3304 engine, including:
- The fuel priming pump, which is removed by disconnecting hoses and removing bolts securing it to the engine block.
- The fuel filter base, which is removed by disconnecting fuel lines and removing bolts securing it to the fuel injection pump housing.
- The fuel transfer pump, which is removed by disconnecting inlet and outlet hoses and removing bolts securing it to the engine block.
The manual provides detailed step-by-step instructions and illustrations for each removal and installation procedure. Safety and contamination prevention procedures
This document provides instructions for connecting and disconnecting track components on a 517 Track Skidder. It describes a 13 step procedure for connecting the track that involves installing connection brackets, pulling the track over rollers using a loader, and engaging the sprocket segments. It also provides multi-step procedures for removing and installing track roller assemblies and sprocket segments on the final drive.
This document provides instructions for servicing the fuel injection pump housing on a Caterpillar 3304B engine. It describes how to remove the housing, disassemble it, and reassemble it. The removal process involves removing various lines and components to access the housing. Disassembly involves using various tools to remove parts like the camshaft, bearings, and lifters. Reassembly requires installing these parts in reverse order and ensuring proper clearance and positioning.
Caterpillar cat 428 d backhoe loader (prefix bll) service repair manual (bll0...ujfdjdjfkjksk
This document provides instructions for assembling the transmission of a 428D backhoe loader. It describes installing various transmission components like bearings, gears, shafts, and cases in multiple steps. It also explains how to install the fully assembled transmission in the machine and connect relevant components. The assembly procedure involves cleaning parts, applying oil, heating bearings, using various tools, and verifying clearances during installation.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...ujfdjdjfkjksk
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It begins by listing the required tools. The removal procedure involves removing the V-belts, then removing three bolts and the thrust block that holds the pulley in position. The installation procedure specifies cleaning parts and installing in the reverse order, tightening the bolts to the specified torque.
Caterpillar cat 320 c ln excavator (prefix axk) service repair manual (axk000...ujfdjdjfkjksk
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator powered by a 3066 engine. It describes removing the front housing, cover, gears, seals, and spindle. It then describes installing these components in reverse order, including heating some parts for easier installation. Precautions are provided regarding cleaning, fluids, and personal protective equipment.
Caterpillar cat 257 d multi terrain loader (prefix fmr) service repair manual...ujfdjdjfkjksk
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including the engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe removing parts, inspecting and cleaning components, and installing parts in the reverse order of removal while following safety precautions and using the appropriate tools. Torque specifications are provided where relevant.
Caterpillar cat 257 d multi terrain loader (prefix ezw) service repair manual...ujfdjdjfkjksk
The document provides instructions for removing and installing a piston pump on a 257D Multi Terrain Loader. It describes disconnecting hoses and harness assemblies, using various tools to support the pump during removal, and reversing the steps for installation. Detailed illustrations show each step in the disassembly and assembly process, including removing internal components like valves, seals, and bearings, and pressing them out or installing them back into place.
Caterpillar cat 247 b3 multi terrain loader (prefix tsl) service repair manua...ujfdjdjfkjksk
This document provides instructions for disassembling and assembling the piston pump of a 247B3 Multi Terrain Loader. It lists 69 required steps for disassembly, including removing fittings, springs, seals, pins, and other components. Similarly, it lists 17 steps for reassembling components like liners, seals, actuators, bearings, and retaining rings. Tools required include rulers, pliers, drivers, pullers, and grease. Cautions are provided about spring forces and ensuring dowel pin alignment during assembly.
Caterpillar cat 247 b3 multi terrain loader (prefix kb3) service repair manua...ujfdjdjfkjksk
This document provides disassembly and assembly instructions for the piston pump of a 247B3 Multi Terrain Loader powered by a C2.2 engine. The disassembly procedure involves 69 steps to remove components like fittings, springs, seals, bearings, and shafts. The assembly procedure reverses the disassembly steps and provides additional guidance like applying grease or thread lock compounds during reassembly. Tools required include various pliers, pullers, rulers, drivers and grease.
Caterpillar cat 247 b3 multi terrain loader (prefix esl) service repair manua...ujfdjdjfkjksk
This document provides disassembly instructions for a piston motor (hydrostatic) on a Caterpillar 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, seals, discs, shafts, cases, bushings, pins, springs, pistons, rotors and bearings. Tools required include drivers, punches, retaining ring pliers, bolts, washers, bearings pullers and blocking fixtures. Personal protective equipment is recommended when removing or blocking parts under spring pressure.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01807220
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Block Assembly 1
B 1U-7630 Impact Socket 1
C(1)
3S-6224 Electric Hydraulic Pump (115 Volt)(2)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Press Frame and Tooling Group 1
8S-7172 Double Acting Cylinder 1
8S-9903 Rollover Group 1
(1)
Use Tooling (C) if the master pin can not be removed.
(2)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
1. Start the engine. Park the machine on a hard, level surface. Stop the engine.
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3. Grease is under high pressure.
Grease coming out of the relief valve under pressure can penetrate the
body causing injury or death.
Do not watch the relief valve to see if grease is escaping. Watch the track
or track adjustment cylinder to see if the track is being loosened.
Loosen the relief valve only one turn.
2. Release the tension on the track assembly. Refer to Operation and Maintenance Manual,
"Track Adjustment - Adjust" for more information.
Illustration 1 g00490310
Illustration 2 g00490311
Note: To provide additional clearance for removal of the master pin, the track shoe on each
side of the master pin may be removed. Use Tooling (B) in order to remove the track shoe
mounting bolts.
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4. 3. Move the track assembly until master pin (2) is in the position that is shown. Put Tooling
(A) under the track grouser, as shown. Move the track assembly onto Tooling (A).
Illustration 3 g00779243
Personal injury can result from the track coming off of the roller frame.
The track can move off the track roller frame very quickly when a
separation of the track is made.
Keep away from the front of the machine when the track is removed
from the track roller frame.
Note: The spacer for the track will fall out of the track links when the track assembly is
separated.
4. Remove cotter pin (3) from the master pin.
Illustration 4 g00779249
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5. 5. Use a hammer and a punch to remove master pin (2) from the track links. Separate the track
links, and locate the two spacers for the track. Slowly move the machine forward until the
track assembly is off the sprocket, the track carrier rollers and the front idler.
Note: If the track does not separate use Tooling (C) in order to remove the master pin.
Move the track assembly until the master pin is in a position between the center track carrier
roller and the rear track carrier roller. Remove the master pin. For further information, refer
to Special Instruction, SMHS6954, "Track Disassembly".
6. Fasten a suitable lifting device to the rear of the track assembly.
7. Raise the track assembly off Tooling (A).
8. Remove Tooling (A). Lower the rear of the track assembly to the floor.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02044033
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Track Block Assembly 1
B 1U-7630 Impact Socket 1
C
3S-6224 Electric Hydraulic Pump (115 Volt)(1)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Track Press Tool Gp 1
8S-7172 Double Acting Cylinder
8S-9903 Track Press Rollover Gp
D 1P-3545 Coupler for Track Chain 1
E 1P-3533 Bar 1
F 5P-0960 Molybdenum Grease 1
G 5F-9447 Pilot Pin 1
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7. (1)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
Illustration 1 g01036073
1. Install Tooling (D) in the track link and on the sprocket, as shown.
2. Start the machine. Move the sprocket forward until the track assembly is pulled up on the
sprocket. Move the sprocket forward until the end of the track assembly is past a vertical
line through the center of the sprocket. Remove Tooling (D).
Illustration 2 g01036161
3. Install Tooling (E) between the first bushing in the track link and the track shoe, as shown.
4. Move the sprocket forward. Use Tooling (E) to guide the track assembly over the carrier
rollers and the front idler.
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8. Illustration 3 g01036164
Typical example
5. Use a suitable lifting device to raise the front of the track assembly. Install Tooling (A) in
position under the track shoe, as shown.
6. Apply Tooling (F) on two track bushings. Install the bushings in the track links. The grease
will hold the bushings in place.
7. Apply Tooling (F) in the master pin bores in the track assembly and on the master pin.
8. Connect the ends of the track assembly. Make sure that the pin bore in each end of the track
assembly is aligned with each other.
Illustration 4 g01036167
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9. Illustration 5 g00722410
9. Install Tooling (G) in the track assembly. Make sure that Tooling (G) is centered in the
track links. Use Tooling (G) and a hammer to install master pin (2).
Note: If you can not install master pin (2) with the hammer, use Tooling (C) to install
master pin (2). Refer to Illustration 5.
10. Install the cotter pin in the master pin. Remove Tooling (A) from the rear of the track
assembly.
Note: Refer to Special Instruction, "Track - Assembly" for further information regarding
Tooling (C).
11. If the track shoe on each side of the master pin was removed, reinstall the track shoes. Use
Tooling (B) to reinstall the track shoe mounting bolts.
12. Tighten the tension of the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust" for the correct procedure.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01953048
Front Idler, Recoil Spring and Hydraulic Track Adjuster -
Remove
SMCS - 4157-011; 4158-011; 4159-011
Removal Procedure
Start By:
a. Separate the track assemblies. Refer to Disassembly and Assembly, "Track - Separate".
Illustration 1 g00708892
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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11. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Use a pry bar and move the front idler (1), the recoil spring, and the hydraulic track adjuster
partially out of the track roller frame. Attach a suitable lifting device to front idler (1), as
shown.
Illustration 2 g00708894
2. Once front idler (1), the recoil spring, and the hydraulic track adjuster (2) is partially out of
the track frame reposition the suitable lifting device in order to support the recoil spring, the
hydraulic track adjuster, and the front idler.
3. Slide the front idler, the recoil spring, and the hydraulic track adjuster (2) out of the track
roller frame as one unit. The weight of the unit is approximately 204 kg (450 lb).
4. Leave the suitable lifting device attached and turn the front idler, the recoil spring, and the
hydraulic track adjuster around 180 degrees.
Illustration 3 g00708895
5. Install the front idler partially into the track frame. The front idler, the recoil spring, and the
hydraulic track adjuster will be supported by the track frame.
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12. 6. Reposition the suitable lifting device in order to support the recoil spring and the hydraulic
track adjuster (2).
7. Remove bolts (3) that hold the front idler to the recoil spring and the hydraulic track
adjuster together.
8. Separate recoil spring and the hydraulic track adjuster (2) from the front idler. The front
idler will be supported by the track frame.
9. The weight of the recoil spring and the hydraulic track adjuster as a unit is approximately
95 kg (210 lb).
Illustration 4 g00708896
10. Attach a suitable lifting device to the front idler (1), as shown.
11. Remove the front idler from the track roller frame. The weight of the front idler is
approximately 109 kg (240 lb).
Reference: Refer to Undercarriage Reconditioning Bulletin, SEBF8495, "Hydraulic Excavator
Idler Disassemble and Assembly Procedures" for the disassembly and assembly procedures for the
idler.
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i04294430
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D 4C-4467 65 mm Socket 1
Start By:
a. Remove the front idler and the recoil spring assembly. Refer to Disassembly and Assembly,
"Front Idler, Recoil Spring and Hydraulic Track Adjuster - Remove".
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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14. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Prior to disassembling the recoil spring assembly, make sure that Tooling (A) is on a level
surface.
2. Thoroughly clean the outside surface of the recoil spring assembly prior to disassembly.
Illustration 1 g00483426
3. Install Tooling (C) on Tooling (B), as shown.
Illustration 2 g00494710
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15. Illustration 3 g00483437
Note: Two adjustable supports (1), reaction plate (2) and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3). The spacing is
approximately the same length as the recoil spring assembly (free length). Also, make sure
that two adjustable supports (1) are positioned between the reaction plate and the movable
plate, as shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
6. Fasten a suitable lifting device to the recoil spring assembly. Put the recoil spring assembly
in position on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
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16. Illustration 4 g00498760
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Put a level gauge (4) on the recoil spring assembly.
Illustration 5 g00498781
9. Reposition the recoil spring assembly until the recoil spring assembly is level. Reposition
the recoil spring assembly until the retaining rod and nut (6) are centered in the hole in
reaction plate (2).
10. The recoil spring assembly is leveled by moving adjustable supports (1) higher or lower.
After the recoil spring assembly is leveled and centered, install two pins (5) on the back side
of reaction plate (2), as shown.
11. Operate Tooling (B) enough to hold the recoil spring assembly in position between reaction
plate (2) and movable plate (3). Make sure that the recoil spring assembly is level and
centered.
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17. Illustration 6 g00498784
Several tons of force are required to compress the recoil spring during
assembly.
Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
12. Close covers (7) on Tooling (A). Use Tooling (B) to compress the recoil spring assembly
slightly.
Illustration 7 g00889063
13. Through the opening in the end of Tooling (A), remove the socket head bolts and lock strip
(8) from the end of the retaining rod.
14. Remove nut (6) with Tooling (D). Release the force on the recoil spring assembly.
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18. 15. Open the covers on Tooling (A). Fasten a suitable lifting device to the recoil spring
assembly, and remove the recoil spring assembly from Tooling (A).
Illustration 8 g00902471
16. Separate the components of the recoil spring assembly. Remove support (12), spring (10),
support (9), and rod (11).
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i06208069
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B 223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D - See Recoil Spring Chart -
E - Loctite 242 -
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
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20. Note: Prior to assembling the recoil spring assembly, make sure that Tooling (A) is on a
level surface.
Illustration 1 g03855728
1. Check the condition of the threads on rod (11) and nut (6). If the threads are worn or
damaged, use new parts for replacement.
2. Assemble the recoil spring assembly loosely. Position spring (10) onto support (9). Install
rod (11) into support (9). Position support (12).
Illustration 2 g00483426
3. Install Tooling (C) on Tooling (B).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 3 g00494710
Illustration 4 g00483437
Note: Two adjustable supports (1), reaction plate (2), and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3) so that the spacing is
approximately the same length as the recoil spring assembly. Also, make sure that two
adjustable supports (1) are positioned between the reaction plate and the movable plate, as
shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
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23. 6. Fasten a suitable lifting device to the recoil spring assembly. Position the recoil spring
assembly on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
Illustration 5 g00949740
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Operate Tooling (B) and guide the end of the recoil spring assembly through the hole in
reaction plate (2). Put a level gauge (4) on the recoil spring assembly. Make sure that the
recoil spring assembly is level and centered in Tooling (A). Remove the suitable lifting
device from the recoil spring assembly.
Illustration 6 g00498784
9. Close covers (7) on Tooling (A). Compress the recoil spring assembly with Tooling (B).
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24. Illustration 7 g03855741
(X) Compressed length of the spring.
10. Open the covers on Tooling (A). Measure the assembled length of the recoil spring. The
Compressed Length (X) must be set per chart below.
Table 2
Recoil Spring Length
Model Spring Length Socket
312E 377 ± 0.70 mm (15 ± 0.028inch) 386-3318
318C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320D 550 ± 1.50 mm (22 ± 0.60 inch) 142-4216
320E 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
321C 440 ± 0.7 mm (17 ± 0.030inch) 386-3319
321D 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
322C 526 ± 1.50 mm (21 ± 0.060 inch) 142-4216
325C 640 ± 1.0 mm (25. ± 0.040inch) 386-3313
11. If the assembled length is not correct, close covers (7) on Tooling (A), and adjust the spring
length with Tooling (B). If the assembled length is correct, the assembly of the recoil spring
assembly can be completed.
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25. Illustration 8 g03855744
12. Apply a rust inhibitor to the threads on the end of the retaining rod for the recoil spring.
Install nut (6). Tighten nut (6) with Tooling (D).
13. Put Tooling (E) on the threads of the socket head bolts that hold strip (8) in place. Install the
strip and the socket head bolts that hold the strip.
14. Fasten a suitable lifting device to the recoil spring assembly, and remove the recoil spring
assembly from Tooling (A). The combined weight of the recoil spring assembly is
approximately 116 kg (255 lb).
End By:
a. Install the front idler and the recoil spring.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01957585
Hydraulic Track Adjusters - Disassemble
SMCS - 4157-015
Disassembly Procedure
Start By:
a. Disassemble the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring -
Disassemble".
Illustration 1 g00526451
1. Remove piston assembly (5) from cylinder (2).
2. Remove lip seal (6) from cylinder (2).
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