Caterpillar cat 735 b articulated truck (prefix t4p) service repair manual (t4p00001 and up)

Service Repair Manual
Models
735B ARTICULATED TRUCK

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Product: ARTICULATED TRUCK
Model: 735B ARTICULATED TRUCK T4P
Configuration: 735B Articulated Truck T4P00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
735B, 740B and 740B EJECTOR Articulated Trucks Power Train
Media Number -UENR0207-03 Publication Date -01/06/2015 Date Updated -08/05/2017
i04400081
Main Drive Shaft - Remove and Install
SMCS - 3175-010; 3253-010-MV
Removal Procedure
1. Apply the parking brake.
2. Tilt the cab.
3. Turn the battery disconnect switch to the OFF position.
Illustration 1 g01184387
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4. Attach a suitable lifting device to center drive shaft (1). The weight of center drive shaft (1)
is approximately 60 kg (132 lb). The suitable lifting device should be positioned between
cab (3) and radiator (4).
5. Remove bolts (2) and lower center drive shaft (1) to the ground.
Installation Procedure
1. Install drive shaft (1) in the reverse order of removal.
a. Tighten bolts (2) to a torque of 270 ± 40 N·m (200 ± 30 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Sat Nov 30 00:07:41 UTC+0800 2019

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i04400094
Front Drive Shaft - Remove and Install
SMCS - 3253-010-FR
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7610 Base 1
8S-7650 Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
8S-7615 Pin 1
Start By:
a. Install the steering frame lock.
Personal injury can result from driveline torque windup under load.
Unequal wheel speed can result in driveline torque windup which can
cause driveline components to be under load during disassembly.
Relieve the driveline torque windup before disassembly.

2. Use Tooling (A) in order to raise the front axle until one of the wheels clears the ground.
This will release the driveline torque windup in the front axle. Remove Tooling (A).
3. Remove bolts (1) in order to disconnect drive shaft (2) from the front axle.
4. Remove bolts (3) in order to disconnect drive shaft (2) from output transfer gear (4).

5. Use two people in order to remove drive shaft (2) from the machine. The weight of drive
shaft (2) is approximately 30 kg (60 lb).
6. Remove lip seal (5) from drive shaft (2). Note the orientation of the lip seal for installation
purposes.
1. Install drive shaft (2) in the reverse order of the removal.
b. Tighten bolts (1) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
Sat Nov 30 00:08:37 UTC+0800 2019

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i04400166
Hitch Drive Shaft - Remove and Install
SMCS - 3253-010
Removal Procedure
Table 1
Required Tools
A
8S-7610 Base 1
8S-7650 Cylinder 1
3S-6224 Electric Hydraulic Pump 1
8S-7615 Pin 1
Start By:
a. Install the steering frame lock.
Personal injury or death can result from machine articulation or
movement.
Machine frames can move and a person can be crushed.
Connect the steering frame lock link between the front and rear frames
before working on machine.
Do not disconnect the lock link until the machine is made operational
and the commissioning procedure is completed.

Personal injury can result from driveline torque windup under load.
Unequal wheel speed can result in driveline torque windup which can
cause driveline components to be under load during disassembly.
Relieve the driveline torque windup before disassembly.
2. Use Tooling (A) in order to raise the front axle until one of the wheels clears the ground.
This will release driveline torque windup in the drive train. Lower the wheels back to the
ground and remove Tooling (A).
3. Remove bolts (3) in order to disconnect drive shaft (1) from the yoke on output transfer gear
(2).

4. Remove bolts (5) in order to disconnect drive shaft (1) from the yoke on through hitch drive
shaft (4).
5. Use two people in order to remove drive shaft (1) from the machine. The weight of the drive
shaft is approximately 40 kg (81 lb).
1. Install drive shaft (1) in the reverse order of the removal.
b. Tighten bolts (3) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
Sat Nov 30 00:09:33 UTC+0800 2019

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i07528607
Hitch Drive Shaft Bearings - Remove and Install
SMCS - 3253-010-BD
Removal Procedure
Table 1
Required Tools
A 389-5758 Lift Cylinder Brace 3
B
- Forcing Screw
5/8 x 11 by 12 inches
2
C 138-7573 Link Bracket 1
D 136-1452 Internal Tip Pliers 1
E 8B-7551 Bearing Puller Gp 1
F 154-6181 Forcing Screw 2
Start By:
a. Install the steering frame lock. Refer to Operation and Maintenance Manual, "Steering
Frame Lock".
b. Remove the center drive shaft. Refer to Disassembly and Assembly, "Center Drive Shaft -
Remove and Install".
c. Remove the hitch drive shaft. Refer to Disassembly and Assembly, "Hitch Drive Shaft -
Remove and Install".

Personal injury or death can result from machine articulation or
movement.
Machine frames can move and a person can be crushed.
Connect the steering frame lock link between the front and rear frames
before working on machine.
Do not disconnect the lock link until the machine is made operational
and the commissioning procedure is completed.
Before service work is begun, park the machine on a hard level surface.
Block the wheels of the machine so unexpected movement will not occur.
Unexpected movement of the machine can cause personal injury or
death.
1. Chock the front wheels of the machine to prevent movement.
2. Raise the truck bed. Secure the truck bed in the raised position with Tooling (A). Remove
the clamp from the cylinder and move the boot upward. Use two people to position the three
Tooling (A). Position all three Tooling (A) on one cylinder.

3. Remove bolts (2) and the washers to remove locking plate (1) from thrust flange (3) and
bearing carrier (4).
4. Invert locking plate (1) and position the dowel on the locking plate into a hole in thrust
flange (3). Insert a suitable 3/4 inch breaker bar into the locking plate. Use this Tooling to
turn the thrust flange counterclockwise and remove the thrust flange from bearing carrier
(4).
A view from the hitch area.

5. Remove bolt (5) and washer (6) to remove shaft yoke (7). Remove the O-ring seal from
bearing carrier (8) and the hitch drive shaft.
6. Remove bolts (9) and the washers to disconnect bearing carrier (4) from the hitch tube.
Install Tooling (B) into the threaded holes in the bearing carrier to force the bearing carrier
from the hitch tube. Remove Tooling (B) from the threaded holes.
7. Remove lip seal (10) from the bearing housing.
8. Attach Tooling (C) to the bearing carrier. Use a suitable lifting device to remove the bearing
carrier and the hitch drive shaft from the machine. The weight of the bearing carrier and the
hitch drive shaft is approximately 56 kg (123 lb).

9. Remove bolt (11) and washer (12) to remove shaft yoke (13). Remove the O-ring seal from
bearing carrier (4) and hitch drive shaft (14).
10. Use Tooling (D) to remove retaining ring (15) from bearing carrier (4).
11. Remove hitch drive shaft (14) and roller bearing (17) from the bearing carrier as a unit.
Remove O-ring seal (16) from the bearing carrier.

12. Use a suitable punch to remove lip seal (18) from bearing carrier (4).
13. Use a suitable press and Tooling (E) to remove bearing (17) from hitch drive shaft (14).
Invert the hitch drive shaft and remove the bearing (not shown) from the other side of hitch
drive shaft (14).
14. Remove bolts (19) and the washers to disconnect bearing carrier (8) from the hitch tube.
Install Tooling (F) into the threaded holes in the bearing carrier to force the bearing carrier
from the hitch tube. Remove the bearing carrier from the machine. Remove Tooling (F).

15. Remove bearing assembly (20) from bearing carrier (8). Remove O-ring seal (21).
16. Use a suitable punch to remove lip seal (22) from bearing carrier (8).
Table 2
Required Tooling
A 236-1192 Lift Cylinder Brace 3
G 1P-0520 Driver Group 1
C 138-7573 Link Bracket 1
D 136-1452 Internal Tip Pliers 1
H 5P-0960
Grease Cartridge
Molybdenum Grease
1
J 5P-3931 Anti-Seize Compound 1
1. Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar
parts for replacement.

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2. Use Tooling (G) to install new lip seal (22) into bearing carrier (8). Fill in 1/3 of the cavity
in the bearing carrier with Tooling (H) to lubricate the lip seal.
3. Use a suitable press and Tooling (G) to install bearing (22) into bearing carrier (8).
4. Install O-ring seal (21) to bearing carrier (8).

5. Position bearing carrier (8) and install bolts (19).
6. Use Tooling (G) to install new lip seal (18) into bearing carrier (4). Fill in 1/3 of the cavity
in the bearing carrier with Tooling (H) to lubricate the lip seal.
7. Use a suitable press and Tooling (G) to install bearing (17) into bearing carrier (4).

8. Use Tooling (D) to install ring (15) into bearing carrier (4).
9. Use a soft hammer to install hitch drive shaft (14) into bearing carrier (4). Install O-ring seal
(16) onto bearing carrier (4).
10. Install shaft yoke (13) and the O-ring seal onto the hitch drive shaft. Install bolt (11) and
washer (12) to secure the shaft yoke to bearing carrier (4) and the hitch drive shaft. Tighten
bolt (11) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
10/13735B Articulated Truck T4P00001-UP (MACHINE) POWERED BY C15 Engine(S...

11. Attach Tooling (C) to bearing carrier (4). Use a suitable lifting device to position the
bearing carrier and the hitch drive shaft to the machine. The weight of the bearing carrier
and the hitch drive shaft is approximately 56 kg (123 lb).
12. Install bolts (9) and the washers to secure bearing carrier (4) to the hitch tube. Tighten bolts
(9) to a torque of 240 ± 20 N·m (177 ± 15 lb ft).
Note: Ensure that the three remaining bolt holes in the bearing carrier, align next to each
other for installation of the locking plate.
13. Note the orientation of lip seal (10), and install the lip seal onto bearing housing (4).
11/13735B Articulated Truck T4P00001-UP (MACHINE) POWERED BY C15 Engine(S...

Caterpillar cat 735 b articulated truck (prefix t4p) service repair manual (t4p00001 and up)

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