This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and begins by having the technician remove the final drive and travel motor assembly. It then provides step-by-step instructions to disassemble the various components of the final drive, including removing bolts, gears, seals, and housing pieces. Detailed illustrations are provided to aid in the disassembly process. Safety notices are also included regarding containing fluids and releasing pressure from the hydraulic system.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 315 b l track type excavator (prefix 3aw) service repair manu...fjskekdmjekm
This document provides instructions for removing and installing various components of the flywheel, crankshaft, and vibration damper on a Caterpillar 3046 engine, including:
- Removing and installing the flywheel, which requires removing bolts and dowels and lifting with straps due to its 50kg weight.
- Removing and installing the crankshaft rear seal using drilling, hammer, and puller tools.
- Removing and installing the flywheel housing by removing bolts and installing a new gasket.
- Removing the vibration damper and crankshaft pulley by removing bolts and nuts, using sockets and pullers as needed, and replacing the vibration damper if
Caterpillar cat 311 f lrr excavator (prefix kcw) service repair manual (kcw00...fjskekdmjekm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists over 30 detailed steps to disassemble components like the sprockets, traction control valve, piston assemblies, barrel assembly, planetary gear assemblies, and more. Safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs during disassembly. Required tools are listed at the beginning, along with references to other documents for fluid capacities and tool part numbers.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 318 d l excavator (prefix zkj) service repair manual (zkj0000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 315 b l track type excavator (prefix 3aw) service repair manu...fjskekdmjekm
This document provides instructions for removing and installing various components of the flywheel, crankshaft, and vibration damper on a Caterpillar 3046 engine, including:
- Removing and installing the flywheel, which requires removing bolts and dowels and lifting with straps due to its 50kg weight.
- Removing and installing the crankshaft rear seal using drilling, hammer, and puller tools.
- Removing and installing the flywheel housing by removing bolts and installing a new gasket.
- Removing the vibration damper and crankshaft pulley by removing bolts and nuts, using sockets and pullers as needed, and replacing the vibration damper if
Caterpillar cat 311 f lrr excavator (prefix kcw) service repair manual (kcw00...fjskekdmjekm
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 311F LRR excavator. It lists over 30 detailed steps to disassemble components like the sprockets, traction control valve, piston assemblies, barrel assembly, planetary gear assemblies, and more. Safety notices are included throughout to warn technicians of potential hazards like parts propelled by springs during disassembly. Required tools are listed at the beginning, along with references to other documents for fluid capacities and tool part numbers.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 318 d l excavator (prefix zkj) service repair manual (zkj0000...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 24 h motor grader (prefix 7kk) service repair manual (7kk0000...fjskekdmjekm
This service repair manual provides instructions for removing and installing various engine components on a 24H Motor Grader with a 3412E engine. The document includes procedures for removing and installing the engine support, rear gear group, flywheel, and other parts. Detailed illustrations and lists of required tools accompany each procedure. Safety notices remind technicians to keep parts clean and prevent contamination.
Caterpillar cat 318 c excavator (prefix gpa) service repair manual (gpa00001 ...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjkskedmme
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides guidelines for using the plastic gauges including ensuring clean, dry surfaces and proper seating of bearing tabs. Technicians are instructed to insert a gauge between the crown of the bearing and cap to check clearance.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjsekdmmeed
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...fjsekdmmeed
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the vehicle. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 319 d l excavator (prefix kfm) service repair manual (kfm0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component. Some key steps in the disassembly include removing the cover, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings in the main housing, determining the correct shim thickness, installing seals, and reassembling internal components along with aligning the main housing to the motor housing. The instructions are detailed with illustrations and require specialized tools.
Caterpillar cat 120 h es motor grader (prefix 9yr) service repair manual (9yr...fjskekdmjekm
This document provides instructions for removing and installing various components of the power train system for a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The steps include draining transmission oil, removing guards and housing components, and installing seals, plates, and housings back onto the transmission. Special tools are required for some removal and installation tasks. Safety precautions are noted such as releasing air pressure before disconnecting lines.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...gongfuao7509
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and gives step-by-step instructions to remove parts such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as released spring forces or hot/pressurized hydraulic oil. The goal is to fully disassemble the final drive to allow inspection and replacement of components.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...yu5676962
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive from the machine, disassembling internal components like carriers and planetary gears, and separating housings. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized fluids.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It describes:
- Required tools for disassembly
- Removing the final drive assembly and positioning it on a repair stand
- Disassembling the final drive components like the cover, carrier assembly, ring gears, and housing
- Removing planetary gears, shafts, seals and other internal parts
The detailed step-by-step process involves removing over 30 individual parts and components from the final drive assembly. Cleanliness and proper lifting of heavy components are emphasized for safety.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 24 h motor grader (prefix 7kk) service repair manual (7kk0000...fjskekdmjekm
This service repair manual provides instructions for removing and installing various engine components on a 24H Motor Grader with a 3412E engine. The document includes procedures for removing and installing the engine support, rear gear group, flywheel, and other parts. Detailed illustrations and lists of required tools accompany each procedure. Safety notices remind technicians to keep parts clean and prevent contamination.
Caterpillar cat 318 c excavator (prefix gpa) service repair manual (gpa00001 ...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjkskedmme
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides guidelines for using the plastic gauges including ensuring clean, dry surfaces and proper seating of bearing tabs. Technicians are instructed to insert a gauge between the crown of the bearing and cap to check clearance.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjsekdmmeed
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 323 f ln excavator (prefix yec) service repair manual (yec000...fjjskekdmme
This service repair manual provides instructions for assembling the final drive of a 323F LN Excavator. It outlines 37 steps requiring various tools to install bearings, seals, gears, pins, and other components in the proper order. Proper preloading of bearings is important. Gaskets and seals must be clean and lubricated before installation. Weights of individual components are provided to assist with assembly. Upon completion, the final drive is installed on the excavator.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...fjsekdmmeed
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the vehicle. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 319 d l excavator (prefix kfm) service repair manual (kfm0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component. Some key steps in the disassembly include removing the cover, carrier assembly, ring gears, and separating internal planetary gears. Assembly involves installing bearings in the main housing, determining the correct shim thickness, installing seals, and reassembling internal components along with aligning the main housing to the motor housing. The instructions are detailed with illustrations and require specialized tools.
Caterpillar cat 120 h es motor grader (prefix 9yr) service repair manual (9yr...fjskekdmjekm
This document provides instructions for removing and installing various components of the power train system for a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The steps include draining transmission oil, removing guards and housing components, and installing seals, plates, and housings back onto the transmission. Special tools are required for some removal and installation tasks. Safety precautions are noted such as releasing air pressure before disconnecting lines.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...gongfuao7509
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and gives step-by-step instructions to remove parts such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as released spring forces or hot/pressurized hydraulic oil. The goal is to fully disassemble the final drive to allow inspection and replacement of components.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...yu5676962
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive from the machine, disassembling internal components like carriers and planetary gears, and separating housings. Safety notices are included to warn of hazards like stored spring energy or hot/pressurized fluids.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It describes:
- Required tools for disassembly
- Removing the final drive assembly and positioning it on a repair stand
- Disassembling the final drive components like the cover, carrier assembly, ring gears, and housing
- Removing planetary gears, shafts, seals and other internal parts
The detailed step-by-step process involves removing over 30 individual parts and components from the final drive assembly. Cleanliness and proper lifting of heavy components are emphasized for safety.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive components. Key steps include removing the final drive from the machine, disassembling internal components like carriers and planetary gears, and separating housings. Safety notices are included to release pressures and handle heavy parts. The detailed process is intended to allow thorough disassembly for repair or replacement of parts.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...ze6074xunong
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive and its components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly while taking safety precautions for released spring forces, and using lifting devices to remove heavier internal components like the carrier assembly. The goal is to fully separate all individual parts for inspection or replacement.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...tengtui535
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and gives step-by-step instructions to remove components such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as heavy component weights, pressurized hydraulic fluid, and spring forces during disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual (DPJ0000...f8usiejdkmdd
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and gives step-by-step instructions to remove parts such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as heavy component weights, pressurized hydraulic fluid, and spring forces. Detailed illustrations accompany each step for clarity.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...f9oseikkdks
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It describes:
- Required tools for disassembly
- Removing the final drive assembly and mounting it to a repair stand
- Disassembling the final drive components like the cover, carrier assembly, ring gears, and housing
- Removing planetary gears, shafts, seals and other internal parts
The detailed step-by-step process involves removing over 30 individual parts in the proper sequence. Cleanliness is emphasized and weights of components are provided.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual (DPJ0000...jfkskmmdmdm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive and its components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly while taking safety precautions for released spring forces, and using lifting devices to remove heavier internal components like the carrier assembly. The goal is to fully separate all individual parts for inspection or replacement.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual (DPJ0000...jfkskmdmmdd
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and gives step-by-step instructions to remove components such as the cover, carrier assembly, ring gears, and seals. Safety notices are included to warn of hazards such as heavy component weights, pressurized hydraulic fluid, and spring forces. Detailed illustrations accompany each step for clarity.
Caterpillar cat 318 d2 l excavator (prefix wgr) service repair manual (wgr000...fjskekdmjekm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, springs, and housings. Safety notices are included to warn of hazards such as parts propelled by springs and pressurized hydraulic fluid. Tools required include lifting devices, brackets, bolts, and pullers. Thorough cleaning is advised before disassembly to prevent dirt entry.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual Instant ...gongfuao7509
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, springs, and housings. Safety notices are included to warn of hazards such as parts propelled by springs and pressurized hydraulic fluid. Tools required include lifting devices, brackets, bolts, and pullers.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual Instant ...ze6074xunong
This document provides instructions for disassembling the final drive on a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and other internal parts. Precautions are provided to ensure cleanliness and prevent injury from fluids. The overall process separates the final drive into its individual parts for maintenance or replacement.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions for disassembling the final drive on a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and other internal parts. Precautions are provided to ensure cleanliness and prevent injury from fluids or heavy components during the disassembly process.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions for disassembling the final drive on a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and other internal parts. Precautions are provided to ensure cleanliness and prevent injury from fluids. The overall process separates the final drive into its individual parts for maintenance or replacement.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual Instant ...tengtui535
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, springs, and housings. Safety notices are included to warn of hazards such as heavy component weights, pressurized fluids, and released spring forces during the disassembly process. Tools required are listed in a table.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual Instant ...yu5676962
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, shafts, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Tools required include lifting devices, stands, pins, bolts, and pullers. Thorough cleaning is advised before disassembly to prevent dirt entry.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual (WGR0000...f8usiejdkmdd
This document provides instructions for disassembling the final drive on a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and other internal parts. Precautions are provided to ensure cleanliness and prevent injury from fluids. The overall process separates the final drive into its individual parts for inspection or replacement.
Caterpillar cat 318 d2 l excavator (prefix wgr) service repair manual (wgr000...f9oseikkdks
This document provides instructions for disassembling the final drive on a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and other internal parts. Precautions are provided to ensure cleanliness and prevent injury from fluids. The overall process separates the final drive into its individual parts for inspection or replacement.
Caterpillar Cat 318D2 L Excavator (Prefix WGR) Service Repair Manual (WGR0000...jfkskmmdmdm
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It describes 33 steps to remove components such as covers, plates, gears, seals, shafts, and housings. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Tools required include lifting devices, stands, pins, bolts, and pullers. Thorough cleaning is advised before disassembly to prevent dirt entry.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR XGS
Configuration: 318D2 L Excavator XGS00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR0198-03 Publication Date -01/12/2014 Date Updated -27/06/2018
i05453130
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
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3. Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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4. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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5. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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6. Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
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7. Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate two ring gears (17).
Note: Two ring gears (17) are held together with Tooling (F). It may be necessary to heat
ring gears (17) in order to soften the sealant. Do not heat over 135 °C (275 °F) for more
than thirty minutes.
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8. Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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9. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
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10. Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from main housing (18) once gear (26) is removed.
Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
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11. Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from motor housing (28). The combined weight of main housing (18) and the final
drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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12. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 13 01:06:52 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318D2 L EXCAVATOR XGS
Configuration: 318D2 L Excavator XGS00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
318D2 Excavator Machine Systems
Media Number -UENR0198-03 Publication Date -01/12/2014 Date Updated -27/06/2018
i07255515
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 477-3191 M14x2x18 mm Lifting Eye Assembly 2
B 1P-2420 Transmission Repair Stand 1
C
6V-8214 M6x20mm Bolt 2
9X-8267 M6 Washer 2
D 8H-0663 Bearing Puller Assembly 1
E 422-5474 M16x2x24mm Lifting Eye Assembly 2
F 439-3938 Link Bracket 3
G 1U-9889 Crossblock 1
Start By:
a. Remove the final drive and the travel motor assembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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14. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
2. Remove the sprocket from the final drive and the travel motor assembly. The weight of the
sprocket is approximately 36 kg (79 lb).
Illustration 1 g06260984
3. Use Tooling (A) and a suitable lifting device to position final drive assembly (1) onto
Tooling (B). The weight of final drive assembly (1) is approximately 281 kg (620 lb).
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15. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 2 g06261012
Illustration 3 g06261017
4. Remove plug (2), spring (4), seat (3), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
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16. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 4 g06261029
Illustration 5 g06261032
5. Remove plug (5), spring (6), seat (7), stem assembly (8), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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17. Illustration 6 g06261260
Illustration 7 g06261275
6. Remove plug (9), spring (12), seat (11), spool (10), and the O-ring seal.
Illustration 8 g06261285
7. Remove adapter (13) and the O-ring seal.
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18. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 9 g06261336
Illustration 10 g06261344
8. Remove plug (14), spring (16), valve (15), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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19. Illustration 11 g06261519
Illustration 12 g06261532
9. Remove plug (17), spring (19), valve (18), and the O-ring seal.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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20. Illustration 13 g06261538
Illustration 14 g06261539
10. Remove plugs (20) and the O-ring seals.
11. Remove plugs (21), springs (23), valves (22), and the O-ring seals.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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21. Illustration 15 g06261563
12. Remove bolts (24) and valve body (25).
Illustration 16 g06263306
Port plate (28) may still be adhered to the barrel assembly.
13. Remove springs (26), port plate (28), and O-ring seals (27).
Illustration 17 g06261586
14. Remove bearing (29).
15. Remove O-ring seal (30).
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22. Illustration 18 g06261622
16. Use Tooling (C) and suitable prying devices to remove piston assembly (31).
Illustration 19 g06261625
17. Remove O-ring seal (32) and O-ring seal (33).
Illustration 20 g06261647
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23. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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24. Illustration 21 g06261665
18. Remove separator plates (34) and friction plates (35). Note the alternating order of separator
plates (34) and friction plates (35) for assembly purposes.
Illustration 22 g06261896
19. Remove barrel assembly (36). Do not allow the components of barrel assembly (36) to
come apart while you remove barrel assembly (36). The components of barrel assembly (36)
must be reinstalled in the original positions.
Illustration 23 g06261908
20. Remove piston assemblies (37) and retainer (38).
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25. Note: Mark the component locations for assembly purposes before you disassemble the
barrel assembly.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 24 g06261915
21. Remove guide (39).
Illustration 25 g06261922
22. Remove springs (40).
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26. Illustration 26 g06261927
23. Put location marks on swashplate (41) for assembly purposes. Remove swashplate (41).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 27 g06261980
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