This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, cover, thrust plate, carrier assemblies, ring gears, and other components. It also lists 14 steps for assembly, noting the importance of cleanliness and providing details on installing bearings, shims, seals, and other parts.
Caterpillar cat 318 c excavator (prefix gpa) service repair manual (gpa00001 ...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
Caterpillar cat 315 f l excavator (prefix tdy) service repair manual (tdy0000...fjskekdmjekm
This document provides disassembly instructions for the final drive and travel motor of a 315F LCR excavator. It outlines 14 steps to disassemble the final drive which includes removing covers, gears, bearings, and other components. It also details 23 steps to disassemble the travel motor, counterbalance valve, and other internal parts. Safety precautions are provided throughout to warn of potential hazards like released spring forces during disassembly.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 311 c excavator (prefix clk) service repair manual (clk00001 ...fjskekdmjekm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on Caterpillar 3064 and 3066 engines. It describes cleaning and lubricating the bearings, inserting them in the connecting rods and crankcase, and tightening fasteners to the specified torques. Tools including a 46mm socket and dial indicator are required. Technicians are advised to keep parts clean and mark bearings to ensure proper reinstallation locations.
Caterpillar cat 315 b l excavator (prefix 5sw) service repair manual (5sw0000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves removing 23 separate components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional details to ensure proper reinstallation of components, such as applying sealant and lubricant, and using strings to hold parts in place temporarily.
Caterpillar cat 318 b excavator (prefix 3lr) service repair manual (3lr00001 ...fjskekdmjekm
1. The document provides instructions for removing and installing a camshaft on a 3046 engine used in 318B excavators.
2. The removal procedure involves using pullers to separate the camshaft gear and thrust plate from the camshaft and cylinder block.
3. The installation procedure specifies cleaning and lubricating parts, heating the camshaft gear, and aligning timing marks to ensure proper installation of the camshaft, lifters, thrust plate and gear.
Caterpillar cat 318 c excavator (prefix gpa) service repair manual (gpa00001 ...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
Caterpillar cat 315 f l excavator (prefix tdy) service repair manual (tdy0000...fjskekdmjekm
This document provides disassembly instructions for the final drive and travel motor of a 315F LCR excavator. It outlines 14 steps to disassemble the final drive which includes removing covers, gears, bearings, and other components. It also details 23 steps to disassemble the travel motor, counterbalance valve, and other internal parts. Safety precautions are provided throughout to warn of potential hazards like released spring forces during disassembly.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves removing 27 different components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional warnings to ensure proper installation of components like the cam plate. Precise alignment of parts is critical for correct function of the travel motor.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 311 c excavator (prefix clk) service repair manual (clk00001 ...fjskekdmjekm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on Caterpillar 3064 and 3066 engines. It describes cleaning and lubricating the bearings, inserting them in the connecting rods and crankcase, and tightening fasteners to the specified torques. Tools including a 46mm socket and dial indicator are required. Technicians are advised to keep parts clean and mark bearings to ensure proper reinstallation locations.
Caterpillar cat 315 b l excavator (prefix 5sw) service repair manual (5sw0000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor of a 315B L excavator. The disassembly process involves removing 23 separate components from the travel motor in a specific sequence. The assembly process reverses the disassembly steps and provides additional details to ensure proper reinstallation of components, such as applying sealant and lubricant, and using strings to hold parts in place temporarily.
Caterpillar cat 318 b excavator (prefix 3lr) service repair manual (3lr00001 ...fjskekdmjekm
1. The document provides instructions for removing and installing a camshaft on a 3046 engine used in 318B excavators.
2. The removal procedure involves using pullers to separate the camshaft gear and thrust plate from the camshaft and cylinder block.
3. The installation procedure specifies cleaning and lubricating parts, heating the camshaft gear, and aligning timing marks to ensure proper installation of the camshaft, lifters, thrust plate and gear.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 24 h motor grader (prefix 7kk) service repair manual (7kk0000...fjskekdmjekm
This service repair manual provides instructions for removing and installing various engine components on a 24H Motor Grader with a 3412E engine. The document includes procedures for removing and installing the engine support, rear gear group, flywheel, and other parts. Detailed illustrations and lists of required tools accompany each procedure. Safety notices remind technicians to keep parts clean and prevent contamination.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 330 c fm excavator (prefix b3m) service repair manual (b3m000...hhjsekmdmm
This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
This document provides instructions for removing and installing the cylinder head on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves removing several other components first, including the fuel filter base, governor, fuel control linkage, unit injectors, water temperature regulator housing, inlet manifold, and exhaust manifold. The cylinder head is then removed by detaching it from the cylinder block using bolts. The installation procedure provides detailed instructions for cleaning surfaces, installing a new cylinder head gasket, positioning the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalled components are also listed.
Caterpillar cat 385 c excavator (prefix kgb) service repair manual (kgb00001 ...fjkskefksmeme
This document provides the disassembly and assembly procedures for the travel motor of 385C and 385C L excavator models. The disassembly procedure involves 40 steps to dismantle the various components of the travel motor. These include removing the head, relief valves, spools, pistons, springs, seals, port plate, friction plates, barrel assembly and other internal parts. Precautions are provided to handle parts under spring tension. The assembly procedure consists of 12 steps to reinstall the components in reverse order. Cleanliness and applying a light film of oil to parts is emphasized.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...gongfuao7509
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and outlines 33 steps to disassemble the various components of the final drive, including removing gears, shafts, washers, seals, and housings. It then lists 14 steps for reassembling the final drive, including pressing bearings into place, installing seals, aligning pins, and attaching housings and gears. Precautions are provided regarding cleanliness and applying lubricants during assembly.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat 24 h motor grader (prefix 7kk) service repair manual (7kk0000...fjskekdmjekm
This service repair manual provides instructions for removing and installing various engine components on a 24H Motor Grader with a 3412E engine. The document includes procedures for removing and installing the engine support, rear gear group, flywheel, and other parts. Detailed illustrations and lists of required tools accompany each procedure. Safety notices remind technicians to keep parts clean and prevent contamination.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 330 c fm excavator (prefix b3m) service repair manual (b3m000...hhjsekmdmm
This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat 330 f ln excavator (prefix jhf) service repair manual (jhf000...fksjksmmde
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by having the technician remove the final drive assembly and place it on a transmission repair stand. Detailed steps are then provided to disassemble the various components of the final drive including removing gears, shafts, carriers, and housing pieces. The final section provides instructions for reassembling the final drive, making sure to clean all parts and replace any damaged seals. Technicians are instructed to properly set the bearing preload when reinstalling components.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
This document provides instructions for removing and installing the cylinder head on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves removing several other components first, including the fuel filter base, governor, fuel control linkage, unit injectors, water temperature regulator housing, inlet manifold, and exhaust manifold. The cylinder head is then removed by detaching it from the cylinder block using bolts. The installation procedure provides detailed instructions for cleaning surfaces, installing a new cylinder head gasket, positioning the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalled components are also listed.
Caterpillar cat 385 c excavator (prefix kgb) service repair manual (kgb00001 ...fjkskefksmeme
This document provides the disassembly and assembly procedures for the travel motor of 385C and 385C L excavator models. The disassembly procedure involves 40 steps to dismantle the various components of the travel motor. These include removing the head, relief valves, spools, pistons, springs, seals, port plate, friction plates, barrel assembly and other internal parts. Precautions are provided to handle parts under spring tension. The assembly procedure consists of 12 steps to reinstall the components in reverse order. Cleanliness and applying a light film of oil to parts is emphasized.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...gongfuao7509
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and outlines 33 steps to disassemble the various components of the final drive, including removing gears, shafts, washers, seals, and housings. It then lists 14 steps for reassembling the final drive, including pressing bearings into place, installing seals, aligning pins, and attaching housings and gears. Precautions are provided regarding cleanliness and applying lubricants during assembly.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...tengtui535
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying sealant and anti-seize compound, and setting proper bearing preload using shims. The goal is to correctly disassemble and reassemble all parts of the final drive.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...yu5676962
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and gives step-by-step procedures to remove components like the carrier assembly, ring gears, and housing. Instructions are also provided for inspecting parts, applying lubricants, and installing components like seals, bearings, and shims during reassembly. The goal is to disassemble and reassemble the final drive while maintaining cleanliness and applying the proper preloads to components.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...f8seodkdmdmed3
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and main housing. It then lists notes on cleanliness and provides 14 steps to reassemble the final drive components in reverse order.
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It also lists notes on cleanliness and includes 14 steps for reassembling the final drive components.
Caterpillar Cat 318C L Excavator (Prefix GPA) Service Repair Manual (GPA00001...f8usiejdkmdd
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and gives step-by-step procedures to remove components such as the carrier assembly, ring gears, and housing. Instructions are also provided for installing bearings, seals, and other parts in reverse order during assembly. Proper cleaning, lubrication, and torque specifications are emphasized throughout.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists notes on cleanliness and provides 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
Caterpillar cat 318 c ln excavator (prefix gpa) service repair manual (gpa000...f9oseikkdks
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and gives step-by-step procedures to remove components like the carrier assembly, ring gears, and housing. Bearings and seals are removed and installed. Precise shim thickness is determined to set bearing preload when reassembling. Cleanliness is emphasized throughout.
Caterpillar cat 318 c excavator (prefix gpa) service repair manual (gpa00001 ...f9oseikkdks
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists one note about cleanliness and assembly before outlining 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
Caterpillar Cat 318C L Excavator (Prefix GPA) Service Repair Manual (GPA00001...jfkskmdmmdd
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and outlines 33 steps to disassemble the various components of the final drive, including removing gears, shafts, washers, seals, and housings. It then lists 14 steps to reassemble the final drive, including pressing bearings into place, installing seals, aligning pins, and attaching housings and gears. Precautions are provided regarding cleanliness and applying lubricants during assembly.
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling parts and includes notes about cleaning, applying lubricants, and setting proper bearing preload using shims.
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists notes on cleanliness and provides 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
Caterpillar Cat 318C L Excavator (Prefix GPA) Service Repair Manual (GPA00001...jfkskmmdmdm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists notes on cleanliness and provides 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
Caterpillar cat 318 c l excavator (prefix gpa) service repair manual (gpa0000...f9oseikkdks
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and gives step-by-step procedures to remove components like the carrier assembly, ring gears, and housing. Bearings and seals are removed and installed. Precise shim thickness is determined to set bearing preload. Cleanliness is emphasized throughout.
Caterpillar cat 318 c ln excavator (prefix gpa) service repair manual (gpa000...fjskekdmjekm
The document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists required tools and outlines 33 steps to disassemble parts like the carrier assembly, ring gears, and housing. It also outlines 14 steps for assembly, including installing bearings, seals, shims, and aligning the main and motor housings. Cleanliness is emphasized throughout to prevent damage during reassembly.
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Kawasaki 85 z7 wheel loader service repair manual (serial no. 85j1 8001 and up)f9oseikkdks
This document is a shop manual for the 85Z7 wheel loader that provides specifications, component layouts, and information on general systems, component operation, and troubleshooting. It contains sections on general information, systems, and component operation that are divided into groups and subgroups. The manual includes technical information needed for machine maintenance and repair. Diagrams of the hydraulic, electrical, and wiring systems are provided as attachments.
This document is an operation and maintenance manual for a wheel loader model 85Z7 powered by an Isuzu 6HK1 engine. It contains safety information for operating and servicing the machine, as well as sections on machine numbers, components, operation, maintenance, specifications, and troubleshooting. Operators and service technicians should read the entire manual carefully to learn how to safely operate and maintain the machine.
Kawasaki 85 z7 wheel loader equipment components parts catalogue manualf9oseikkdks
This document is a parts catalog for a Wheel Loader model 85Z7. It lists various components and parts for the loader in detail including valves, pumps, motors, transmissions, cylinders and more. Each part is given an item number and description. The parts catalog provides maintenance technicians with an index to locate specific components for repair or replacement.
This document is a parts catalog for a Wheel Loader model 80Z7B powered by a Cummins QSB6.7 engine. It contains over 500 numbered parts listings organized by system (e.g. engine, transmission, hydraulics, electrical, etc.). It also includes manufacturer's serial numbers for the wheel loader and sections listing contents, parts indexes, and name plates.
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This document is a parts catalog for a Wheel Loader 80Z7 powered by a Cummins QSB6.7 engine. It contains a table of contents listing the various systems and components covered, including valves, pumps, motors, transmissions, cylinders, and more. For each component, it provides the part name and number. The document provides an index of parts for repairing and replacing components for the 80Z7 wheel loader.
Cummins qsl9 engine parts catalogue manualf9oseikkdks
The document is a parts catalog for a Cummins QSL9 engine with serial numbers 73638149- listing various engine parts and specifications. It contains over 170 categorized system codes and part names, numbers, quantities and other details. Key information includes the engine specification, parts for the cylinder block, crankshaft, cylinder head, cooling and lubrication systems, fuel system, turbocharger, and other major engine components.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...f9oseikkdks
This document provides instructions for removing and installing a crankshaft on a Caterpillar C4.4 engine. It describes:
1) Removing the crankshaft by first removing other components like the balancer, oil pump, front housing, rear seal, and rods/pistons. Then removing bearing caps and shells to lift the crankshaft out.
2) Installing begins with cleaning and inspecting the crankshaft, then installing new parts like timing rings. Upper and lower shells and thrust washers are lubricated and installed before lowering the crankshaft in. Bearing caps are torqued down and end play is checked.
Caterpillar cat 318 d2 l excavator (prefix xgs) service repair manual (xgs000...f9oseikkdks
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and begins by having the technician remove the final drive and travel motor assembly. It then provides step-by-step instructions to disassemble the various components of the final drive, including removing bolts, gears, seals, and housing pieces. Detailed illustrations are provided to aid in the disassembly process. Safety notices are also included regarding containing fluids and releasing pressure from the hydraulic system.
Caterpillar cat 318 d2 l excavator (prefix xah) service repair manual (xah000...f9oseikkdks
This document provides instructions for disassembling and assembling the travel motor of a 318D2 L excavator. The disassembly process involves 27 steps to remove all individual components of the travel motor. Key steps include removing the head, brake piston, barrel assembly, shoe retainer and piston shoe assemblies. The assembly process reverses the disassembly with 27 corresponding steps and provides details on cleaning, lubricating and installing each part in the proper orientation. Tools required include a driver and sealant.
Caterpillar cat 318 d2 l excavator (prefix wgr) service repair manual (wgr000...f9oseikkdks
This document provides instructions for disassembling the final drive on a 318D2 L Excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and other internal parts. Precautions are provided to ensure cleanliness and prevent injury from fluids. The overall process separates the final drive into its individual parts for inspection or replacement.
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This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and describes each step of the disassembly process, which includes removing covers, plates, gears, seals and other components. The assembly section then describes reversing each step and provides notes on cleaning, lubrication and installing new seals and O-rings during reassembly.
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This document provides instructions to disassemble the final drive on a 318D2 L excavator. It describes:
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This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. The disassembly procedure involves removing over 30 individual parts in a specific sequence, including the cover, carrier assembly, ring gears, and housing components. The assembly procedure instructs to clean all parts thoroughly and replace all seals and gaskets before reinstalling the parts in reverse order, taking care to properly install bearings and seals. Precise tools and lifting devices are required due to the heavy weight of some components.
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This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR MDY
Configuration: 318C L & 318C LN Excavators MDY00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
318C Excavator Machine Systems
Media Number -RENR6647-04 Publication Date -01/03/2009 Date Updated -05/03/2009
i02606369
Final Drive - Disassemble
SMCS - 4050-015
S/N - GPA1-UP
S/N - MDY1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
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3. Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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4. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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5. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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6. Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
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7. Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
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8. Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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9. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
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10. Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
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11. Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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12. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR MDY
Configuration: 318C L & 318C LN Excavators MDY00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
318C Excavator Machine Systems
Media Number -RENR6647-04 Publication Date -01/03/2009 Date Updated -05/03/2009
i03949150
Final Drive - Assemble
SMCS - 4050-016
S/N - GPA1-UP
S/N - MDY1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
D 138-7574 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H 5P-3931 Anti-Seize Compound
F 1U-8846 Gasket Sealant
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
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14. Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counterbore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
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15. Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8818.5 lb) on
the bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2204.6 ± 220.5 lb).
e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y) .
Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of the coupling gear (26) .
Take measurements at several different locations around the gear. Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
g. The thickness of the shims is equal to (X - Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
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16. h. Remove the main housing from the motor housing.
Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18) . Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
Illustration 6 g01021371
8. Use Tooling (G) in order to install Duo-Cone seal (29) in motor housing (28) .
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17. Illustration 7 g00708214
9. Apply Tooling (H) to the surfaces that contact pins (30) .
10. Install alignment pins (30) .
Note: Do not damage the Duo-Cone seals in the main housing or in the motor housing
during the assembly of the two components. After installation of the main housing on the
motor housing, there will be a small gap between the components. The gap is caused by the
Duo-Cone seals. This gap will be eliminated during installation of gear (26) .
Illustration 8 g00713058
11. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
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18. Illustration 9 g00708211
12. Install shims (27) that were determined in Step 6.g in the main housing.
Note: If two shims are required, install the thinner shim next to the gear.
Illustration 10 g00708187
13. Install gear (26) .
14. Install bolts (25) in gear (26) . Install the bolts in an even pattern until the gear is seated
against the bearing. Tighten bolts (25) in a crisscross pattern.
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19. Illustration 11 g00708186
15. Install O-ring seal (24) to main housing (18) .
Illustration 12 g00708175
16. Assemble carrier assembly (15) , as follows.
Illustration 13 g00708220
a. Install bearings (22) in planetary gear (23) .
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20. b. Install thrust washers (21) and planetary gear (23) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (19) in the carrier assembly.
d. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
Illustration 14 g00513451
e. Orient the split in spring pin (20) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
17. Repeat Steps 16.a through 16.e in order to install the remaining planetary gears in the carrier
assembly.
Illustration 15 g00708172
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21. 18. Install a lifting sling through the middle of carrier assembly (15) . Fasten a 12.7 mm (0.50
inch) shackle to the suitable lifting device.
19. Install carrier assembly (15) on the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Remove the shackle and the suitable lifting device.
Illustration 16 g00713148
21. Apply Tooling (F) to the mating surface of ring gear (17b) .
22. Install ring gear (17a) on ring gear (17b) .
Illustration 17 g00708184
23. Fasten a suitable lifting device to ring gears (17) , as shown. Install the ring gears to main
housing (18) . The weight of ring gears (17) is approximately 45 kg (100 lb).
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22. Illustration 18 g00708325
24. Install spacer (16) in the carrier assembly.
Illustration 19 g00708162
25. Install sun gear (14) in carrier assembly (15) .
Illustration 20 g01304883
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24. Illustration 21 g00708218
26. Assemble carrier assembly (7) , as follows.
a. Install bearing (12) in planetary gear (13) .
b. Install thrust washers (11) and planetary gear (13) in the carrier assembly.
c. Install planetary shaft (9) in the carrier assembly.
d. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 22 g00513451
e. Orient the split in spring pin (10) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
27. Repeat Steps 26.a through 26.e in order to install the remaining planetary gears in the carrier
assembly.
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25. Illustration 23 g00708092
28. Install carrier assembly (7) in the ring gear. The weight of carrier assembly (7) is
approximately 14 kg (30 lb).
29. Install sun gear (8) in carrier assembly (7) .
30. Install spacer (6) in carrier assembly (7) .
Illustration 24 g00708235
31. Install new O-ring seals (5) on plugs (4) that were in the cover.
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26. Illustration 25 g00708091
32. Install plugs (4) in cover (2) . Tighten plugs (4) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
33. Install thrust plate (3) in cover (2) .
34. Apply Tooling (F) to the mating surface of the ring gear.
Illustration 26 g00708090
35. Fasten Tooling (B) and a suitable lifting device to cover (2) , as shown. The weight of cover
(2) is approximately 32 kg (70 lb). Install cover (2) .
36. Remove Tooling (B) . Install the setscrews in cover (2) .
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