The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, springs and more. It then describes 26 steps for reassembling the travel motor by installing these components in reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing parts with spring forces.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...fjsekdmmeed
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 parts in 14 steps for disassembly, and assembling them in reverse order over 18 steps. Safety precautions are provided for parts under spring pressure. The document also provides installation instructions for the piston pump in 12 steps with illustrations.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...fjsekdmmeed
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 parts in 14 steps for disassembly, and assembling them in reverse order over 18 steps. Safety precautions are provided for parts under spring pressure. The document also provides installation instructions for the piston pump in 12 steps with illustrations.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat m325 d mh excavator (prefix edf) service repair manual (edf02...ifkkdmdmdm
This document provides instructions for disassembling and assembling a swing motor. It includes:
1) A list of required tools for disassembly and assembly.
2) 26 step-by-step instructions for disassembling the motor which include removing parts like the head, relief valves, piston, and bearings.
3) 11 step-by-step instructions for assembling the motor which include installing new seals, bearings, piston, and reattaching the head.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual (CJC00001...fuusejkddmmd3e
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 27 steps for reassembly in reverse order, noting to clean parts, replace seals, apply lubricant and heat components as needed. Precautions are provided to prevent injury from spring forces and properly identify parts during disassembly and reassembly.
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual (CJC00001...jdksmmdmdd
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual (CJC00001...orrf0370383
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual (CJC00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 315C and 315C L Excavator models. The disassembly process involves 28 steps to remove components like bolts, valves, seals, pistons, springs, and bearings. The assembly process reverses the disassembly with 27 steps, applying grease and torque specifications, and includes heating and pressing components during installation. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual (CJC00001...dujkdksmdmdm
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...dkdmidkkdk
This document provides instructions for disassembling and assembling the travel motor on 315C and 315C L Excavator models. The disassembly process involves 28 steps to remove components like bolts, valves, seals, pistons, springs, and bearings. The assembly process reverses the disassembly with 27 steps, applying grease and torque specifications, and includes heating and pressing components during installation. Cleanliness is emphasized throughout to prevent contamination.
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual Instant D...rishang96299
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, apply lubricants, and properly set bearing temperatures and torque specifications. Safety notices are included throughout to warn of spring forces and contain fluids.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual Instant D...kubei069369925
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
This document provides instructions for disassembling and assembling the travel motor on 315C and 315C L Excavator models. The disassembly process involves 28 steps to remove components like bolts, valves, seals, pistons, springs, and bearings. The assembly process reverses the disassembly with 27 steps, applying grease and torque specifications, and includes heating and pressing components during installation. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...dkdmidkkdk
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
The document provides step-by-step instructions for disassembling and assembling the travel motor on 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout.
Caterpillar Cat 315C L Excavator (Prefix CJC) Service Repair Manual Instant D...shanruliu7360
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricant. Precautions are given to identify parts, contain fluids, and be aware of spring forces during disassembly and assembly.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR CFT
Configuration: 315C & 315C L Excavators CFT00001-UP (MACHINE) POWERED BY 3046 Engine
Disassembly and Assembly
315C Excavator Machine Systems
Media Number -RENR5525-05 Publication Date -01/11/2008 Date Updated -10/11/2008
i01959727
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0074 Slide Hammer 1
C 9S-9152 Bearing Puller 1
D
1U-9895 Crossblock 1
3H-0465 Push-Puller Plate 2
8T-0649 Bolt 2
9X-8257 Washer 2
E 5P-0975 Plate 1
Start By:
a. Remove the piston motor (travel). Refer to Disassembly and Assembly, "Piston Motor
(Travel) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on the motor and on all hose assemblies for installation purposes
and for the purpose of orientation. Plug all hose assemblies. This will help to prevent fluid loss
and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00779154
1. Remove bolts (1).
Illustration 2 g00779159
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4. 2. Remove bolts (2) from the traction control valve in order to install Tooling (A).
Illustration 3 g00779163
3. Remove traction control valve (3) and travel motor (4) from the final drive.
Illustration 4 g00779215
4. Remove Tooling (A). Remove four bolts (2). Remove traction control valve (3).
Illustration 5 g01018464
5. Remove socket head bolts (5). Remove O-ring seal (6) and O-ring seals (7). Remove head
(8).
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5. Illustration 6 g00779238
6. Remove shim (9).
Illustration 7 g00779248
7. Remove bearing (10).
Illustration 8 g00779259
8. Remove plugs (11) and the O-ring seals.
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6. Illustration 9 g01018466
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Remove adapter (14) and the O-ring seal. Remove spool (13) and spring (12) from head (8).
Illustration 10 g00779279
10. Remove washer set (15).
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7. Illustration 11 g00779289
11. Remove port plate (16).
Illustration 12 g00780482
Illustration 13 g01020385
12. Remove three small O-ring seals (17). Install Tooling (D) and Tooling (E), as shown.
Tooling (E) provides a protective cover for the barrel assembly. Tooling (E) prevents
Tooling (D) from damaging the surface of the barrel assembly.
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8. 13. Retain piston (18) with Tooling (D) and apply approximately 517 kPa (75 psi) of shop air
pressure to brake release port (Y). Brake piston (18) will move out of the piston guide.
Remove brake piston (18) from the main housing.
Illustration 14 g00779307
14. Remove O-ring seal (19) and the backup ring and remove O-ring seal (20) and the backup
ring.
Illustration 15 g00779310
15. Remove piston guide (21). Remove O-ring seal (22).
Illustration 16 g00779341
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9. 16. Remove O-ring seal (23) and backup ring (24).
Illustration 17 g00779343
17. Lay the travel motor housing on one side in order to remove rotating group (25) and brake
pack (26) as a unit.
Illustration 18 g00780107
18. Remove brake pack (26).
Illustration 19 g00780290
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10. NOTICE
In order to ensure that each piston assembly is installed into its original
bore, identify and mark each piston assembly, retaining plate and the
barrel before removing the piston assembly.
To avoid damage to the barrel assembly parts, do not allow the parts to
separate from the assembly during removal or installation.
19. Remove pistons (27) and retainer plate (28) from barrel (29) as a unit. Separate the pistons
from the retainer plate.
Illustration 20 g00780317
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
20. Remove guide (30), spacer (31), and nine springs (32) from the barrel.
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11. Illustration 21 g00780328
21. Remove swashplate (33).
Illustration 22 g00780348
22. Use a magnet in order to remove keys (34) and pistons (35).
Illustration 23 g00780352
23. Use a magnet in order to remove pins (36).
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12. Illustration 24 g00780345
24. Remove shaft assembly (37). Remove plugs (38) and the O-ring seals.
Illustration 25 g01020388
25. Use Tooling (B) in order to remove seal (39).
Illustration 26 g00780494
26. Remove retaining rings (40) from each side of the bearing.
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13. Illustration 27 g00780502
27. Use a suitable press in order to remove bearing assembly (41) from shaft (42).
Illustration 28 g00780544
28. Use a suitable press and Tooling (C) in order to remove inner race (43) from shaft (42).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 16:01:33 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR CFT
Configuration: 315C & 315C L Excavators CFT00001-UP (MACHINE) POWERED BY 3046 Engine
Disassembly and Assembly
315C Excavator Machine Systems
Media Number -RENR5525-05 Publication Date -01/11/2008 Date Updated -10/11/2008
i01959745
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
F 1P-0510 Driver Group 1
G 206-3689 Turning Tool 1
H 5P-0960 Molybdenum Grease 1
Note: Replace all O-ring seals and gaskets. Apply a light film of "10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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15. Illustration 1 g00780677
1. Raise the temperature of inner race (43). Lower the temperature of shaft (42). Use a soft
hammer in order to install inner race (43) on shaft (42).
Illustration 2 g00780698
2. Raise the temperature of bearing assembly (41). Lower the temperature of shaft (42). Install
bearing assembly (41) on shaft (42).
Illustration 3 g00780494
3. Install retaining rings (40) on each side of the bearing.
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16. Illustration 4 g01018474
4. Use Tooling (F) in order to install seal (39).
Illustration 5 g00780715
5. Use a soft hammer in order to install shaft assembly (37).
Illustration 6 g00780723
6. Install plugs (38) and the O-ring seals. Tighten plugs (38) to a torque of 140 ± 14 N·m
(103 ± 10 lb ft).
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17. Illustration 7 g00780352
7. Use a magnet in order to install pins (36).
Illustration 8 g00780839
NOTICE
The locating pin on each key is not centered. In order to prevent
damage to the barrel assembly during assembly of the travel motor, the
keys must be installed as shown. Also, the keys must be installed in the
key's original location in the body of the travel motor.
8. Install pistons (34) and keys (35).
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18. Illustration 9 g00780328
9. Install swashplate (33).
Illustration 10 g00780317
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install nine springs (32), spacer (31), and guide (30) into the barrel.
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19. Illustration 11 g00780290
11. Install pistons (27) into the retainer plate (28). Install pistons (27) and retainer plate (28) as
a unit into barrel (29) .
Note: Use string in order to keep the rotating group from separating during installation.
Illustration 12 g00780870
12. Install rotating group (25).
Illustration 13 g00780887
13. Install brake pack (26).
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20. Illustration 14 g00780817
14. Install O-ring seal (23) and backup ring (24) on piston guide (21).
Illustration 15 g00779310
15. Install piston guide (21). Install O-ring seal (22).
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21. Illustration 16 g00779307
16. Install O-ring seal (19) and the backup ring and install O-ring seal (20) and the backup ring.
Illustration 17 g00797765
Note: Make sure that brake piston (18) is thoroughly clean and free of dirt and debris.
17. Install three small O-ring seals (17). Install piston (18).
Illustration 18 g00779289
18. Install port plate (16).
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22. Illustration 19 g00779279
19. Install washer set (15).
Illustration 20 g01018466
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Install spring (12) and spool (13) into head (8). Install adapter (14) and the O-ring seal into
head (8).
Illustration 21 g00779259
21. Install plugs (11) and the O-ring seals.
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23. Illustration 22 g00779248
22. Lower the temperature of bearing (10) and install bearing (10).
Illustration 23 g00779238
23. Use a shim or shims (9) so that the following requirements are met.
Note: During the following checks, turn the travel motor output shaft in a clockwise
direction.
Illustration 24 g01018475
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. a. Use Tooling (G) in order to turn the output shaft. The travel motor output shaft does
not rotate with an applied torque of 440 N·m (325 lb ft) with the parking brake release
port open.
Illustration 25 g01018476
b. Apply the air pressure at orifice (X). Use Tooling (G) in order to turn the output shaft
when the parking brake release port is pressurized to 780 kPa (115 psi). Perform this
procedure with the inlet port and the outlet port open to the hydraulic oil tank. The
travel motor output shaft rotates with an applied torque of 29 N·m (21 lb ft) or less.
Note: It may be necessary to remove head (8) several times in order to determine the correct
thickness of shim or shims (9) that are used to adjust the rolling torque of the travel motor
output shaft.
24. Apply a thin layer of Tooling (H) on shim or shims (9). Install the shim or shims on the
head. The grease will hold the shim or shims in place during the installation of the head.
Install the head on the body of the travel motor.
Illustration 26 g01018464
NOTICE
To prevent possible damage to the travel motor, fill the unit with oil at
least to the fill port before operating the machine. Refer to the
Operation and Maintenance Manual for the correct oil specification.
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26. 25. Install O-ring seal (6) and O-ring seals (7). Install head (8 ). Install socket head bolts (5).
Tighten bolts (5) to a torque of 177 ± 18 N·m (131 ± 13 lb ft).
Illustration 27 g00779215
26. Install Tooling (A). Install traction control valve (3). Remove Tooling (A). Install six bolts
(2). Tighten bolts (2) to a torque of 80 ± 8 N·m (59 ± 6 lb ft).
Illustration 28 g00779163
27. Install traction control valve (3) and travel motor (4) into the final drive as a unit.
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27. Illustration 29 g00779154
28. Install bolts (1). Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
End By:
a. Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install".
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