This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...fjsekdmmeed
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 parts in 14 steps for disassembly, and assembling them in reverse order over 18 steps. Safety precautions are provided for parts under spring pressure. The document also provides installation instructions for the piston pump in 12 steps with illustrations.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...fjsekdmmeed
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 parts in 14 steps for disassembly, and assembling them in reverse order over 18 steps. Safety precautions are provided for parts under spring pressure. The document also provides installation instructions for the piston pump in 12 steps with illustrations.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 950 b wheel loader (prefix 63r) service repair manual (63r060...cdfxsa
This document provides instructions for disassembling and assembling the transfer gears of a Caterpillar 950B wheel loader. It describes removing 32 individual parts in 14 steps, including bearings, seals, gears, cages, shafts and covers. Reassembly is described in 35 steps, replacing the parts in reverse order and noting proper installation of seals, shims and torque specifications. A second section briefly describes disconnecting and connecting the steering frame lock link in 7 steps to keep the machine straight during lifting or service.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fjjskqwaekfksmem
This document provides instructions for installing a flywheel and crankshaft rear seal on a 140H motor grader. It describes removing the flywheel, using tools to remove the old seal and install a new one. A wear sleeve must also be replaced. The flywheel is then installed along with checking runout. Installing the starter motor concludes the work.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjefjkksemmd
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and relates the procedures to other repair manual sections for complete disassembly and reassembly.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 950 b wheel loader (prefix 63r) service repair manual (63r060...cdfxsa
This document provides instructions for disassembling and assembling the transfer gears of a Caterpillar 950B wheel loader. It describes removing 32 individual parts in 14 steps, including bearings, seals, gears, cages, shafts and covers. Reassembly is described in 35 steps, replacing the parts in reverse order and noting proper installation of seals, shims and torque specifications. A second section briefly describes disconnecting and connecting the steering frame lock link in 7 steps to keep the machine straight during lifting or service.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fjjskqwaekfksmem
This document provides instructions for installing a flywheel and crankshaft rear seal on a 140H motor grader. It describes removing the flywheel, using tools to remove the old seal and install a new one. A wear sleeve must also be replaced. The flywheel is then installed along with checking runout. Installing the starter motor concludes the work.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjefjkksemmd
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and relates the procedures to other repair manual sections for complete disassembly and reassembly.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fujseskemmesd
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and relates the procedures to other repair manual sections for complete disassembly and reassembly.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fusjejfksemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and related components.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fiskefjskemem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It outlines the required tools and multi-step processes, which include using pullers and spacers to remove components and cleaning, inspecting, and applying compounds before tightening bolts to the specified torques. The document also describes removing and installing the flywheel housing, crankshaft rear seal, and relates the procedures to other repair manual sections for complete disassembly and reassembly.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...jjskekfsme
This document provides instructions for installing a flywheel and crankshaft rear seal on a 140H motor grader. It describes removing the flywheel, using tools to remove the old seal and install a new one. A wear sleeve must also be replaced. The flywheel is then installed along with checking runout. The crankshaft rear seal is installed using a locator, installer, and nut with retaining compound applied. Finally, the flywheel housing can be removed and installed by removing bolts, using tools and a hoist, and replacing the gasket.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...fujsfskekem
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a 140H motor grader with a 3306 engine. It describes using various tools to remove components like the flywheel housing, crankshaft rear seal, and vibration damper. Detailed steps are provided for installing replacement parts like the crankshaft rear seal and wear sleeve. Precautions are listed to keep parts clean and not use lubricants during seal installation.
Caterpillar cat 140 h motor grader (prefix 9tn) service repair manual (9tn000...kfs9eidokd
This document provides instructions for removing and installing a flywheel, vibration damper, and pulley on a Caterpillar 3306 engine. It outlines the required tools and multi-step processes for each component. Key steps include using slide hammers, seal distorters, and adapters to remove the flywheel and rear crankshaft seal. Installation requires cleaning, applying retaining compound, and torquing bolts to the specified values.
Caterpillar Cat 14H NA MOTOR GRADER (Prefix 7WJ) Service Repair Manual Instan...hean57759707
This document provides instructions for removing and installing various components of a 14H NA MOTOR GRADER model powered by a 3306 engine, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures include removing old parts and seals, cleaning surfaces, applying lubricants, and torquing bolts to specification. Tools required are also listed.
Caterpillar Cat 330B L Excavator (Prefix 4RS) Service Repair Manual (4RS00001...fuusejkddmmd3e
The documents provide instructions for removing and installing various engine components on a Caterpillar 330B excavator. The procedures include removing the cylinder head, which involves first removing the fuel injection lines. Instructions are also given for disassembling, assembling, and installing the rocker shaft and pushrods. The compression brake is to be installed along with connecting wires and bolts. Proper cleaning, torque specifications, and sequential tightening are emphasized throughout the procedures.
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing, disassembling, assembling, and installing the cylinder head, rocker shaft, pushrods, and related components. Technicians are advised to keep components clean, properly torque fasteners, and adjust valve lash clearance during assembly.
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe procedures for removing and installing the cylinder head, rocker shaft and pushrods. Specific steps include removing bolts and lifting devices, marking pushrod locations, checking spring lengths, and torquing fasteners to the specified values. Safety notices are provided to keep parts clean and contain fluids when disassembling components.
Caterpillar Cat 330B L Excavator (Prefix 4RS) Service Repair Manual (4RS00001...dujkdksmdmdm
The documents provide instructions for removing and installing various engine components on a Caterpillar 330B excavator. The procedures include removing the cylinder head, which involves first removing the fuel injection lines. Instructions are also given for disassembling, assembling, and installing the rocker shaft and pushrods. The compression brake is to be installed along with connecting wires and bolts. Proper cleaning, torque specifications, and sequential tightening are emphasized throughout the procedures.
The documents provide instructions for removing and installing various engine components on a Caterpillar 330B excavator. The procedures include removing the cylinder head, which involves first removing the fuel injection lines. Instructions are also given for disassembling, assembling, and installing the rocker shaft and pushrods. The compression brake is to be installed along with connecting wires and bolts. Proper cleaning, torque specifications, and sequential tightening are emphasized throughout the procedures.
The documents provide instructions for removing and installing various engine components on a Caterpillar 330B excavator. The procedures include removing the cylinder head, which involves first removing the fuel injection lines. Instructions are also given for disassembling, assembling, and installing the rocker shaft and pushrods. The compression brake is to be installed along with connecting wires and bolts. Proper cleaning, lubrication, and torque specifications are emphasized throughout the procedures.
Caterpillar Cat 330B L Excavator (Prefix 4RS) Service Repair Manual (4RS00001...jdksmmdmdd
The documents provide instructions for removing and installing various engine components on a Caterpillar 330B excavator. The procedures include removing the cylinder head, which involves first removing the fuel injection lines. Instructions are also given for disassembling, assembling, and installing the rocker shaft and pushrods. The compression brake is to be installed along with connecting wires and bolts. Proper cleaning, lubrication, and torque specifications are emphasized throughout the procedures.
Similar to Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v02321 and up) (16)
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...dkdmidkkdk
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine. It describes removing components like the fuel rack, lifters, bearings, and installing new or original parts.
2) Directions are given for assembling the housing, including pressing in bearings with tools and installing the camshaft, washer, and snap ring. Lifters and the fuel rack are also reinstalled.
3) A separate section provides steps for installing the fuel injection pump housing and governor on the engine, ensuring proper timing using timing pins and tools.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...dkdmidkkdk
This document provides instructions for removing and installing the cylinder head and spacer plate on a Caterpillar 130G motor grader. The removal process involves disconnecting various components like fuel lines, exhaust manifolds, and pushrods. The cylinder head is then removed using lifting devices. For installation, the gaskets and cylinder head are positioned and bolted down in a specific tightening sequence. The pushrods, rocker arms, and other parts are then reinstalled. Adjustments are made to valve lash clearances before securing remaining components.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...dkdmidkkdk
The document provides instructions for installing the cylinder head on a 130G MOTOR GRADER with a 3304 engine. The instructions include: cleaning and preparing the cylinder head and block mating surfaces, installing a new gasket and tightening the head bolts in a specific sequence, installing related components like pushrods and rocker arms, adjusting valve lash, and reinstalling intake and cooling system components. Separate instructions are also provided for installing the spacer plate and water directors.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...dkdmidkkdk
This document provides instructions for disassembling and assembling the governor of a 130G motor grader. It includes:
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Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...dkdmidkkdk
The document provides instructions for assembling the service brake on a 120K Series 2 Motor Grader. It describes 28 steps to install components like seals, springs, discs and housings. Special tools are required and cleanliness is important. Finally, the brake is tested for leaks before installation is complete.
Caterpillar cat 120 k motor grader (prefix szn) service repair manual (szn000...dkdmidkkdk
The document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a 120K Motor Grader. Key steps include:
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Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...dkdmidkkdk
The document provides instructions for removing and installing various components of the power train on a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The procedures describe draining transmission oil, removing guards and housings, and installing seals, plates, and bolts in the specified order and with proper torque specifications. Safety precautions are provided, such as releasing air pressure from lines and tanks before disconnection.
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Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...dkdmidkkdk
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i04406240
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
A. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00599442
Illustration 2 g00599475
1. Install Tool (A) on the flywheel and attach a hoist.
2. Remove bolts (1) and flywheel (2) from the crankshaft. The weight of the flywheel is 72 kg
(160 lb).
3. If necessary, use a hammer and a punch in order to remove the ring gear from the flywheel.
4. Use the following removal procedures to remove flywheels that cannot be mounted to
Tooling (A) :
a. Remove eight bolts (1) .
Note: Secure the flywheel to the engine block by leaving one bolt at the top of the
flywheel. Mark the flywheel and mark the crankshaft locations for installation
purposes.
b. Install two 5/8 inch by 18 NF bolts.
c. Remove bolt (3) .
d. Slide flywheel (4) out of the flywheel housing onto bolts (2) .
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4. Illustration 3 g00599476
5. Attach a strap and a suitable lifting device to flywheel (4) .
6. Remove bolts (2) and flywheel (4) from the engine. The weight of the flywheel is 54 kg
(120 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i04406241
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g00477056
Note: The ring gear must be installed with the chamfered side of the teeth upward, shown in
the inset of Illustration 1. The chamfered side of the gear teeth will be facing toward the
starting motor when the flywheel is installed to engage the starting motor correctly.
1. Heat ring gear (1) to a maximum temperature of 320 °C (608 °F). Install the ring gear.
Illustration 2 g00477169
Typical Example. Tooling (A) that is show is not what is called out in the above Table.
2. Install Tool (A) on the flywheel.
3. Install two 5/8-18 NF guide bolts in the crankshaft for alignment, if necessary.
4. Slide the flywheel onto the guide bolts. Ensure that mark (2) on the crankshaft is aligned
with mark (3) on the flywheel. Hold the flywheel in position and install the bolts. Remove
the two guide bolts and install the remaining two bolts, if necessary. Tighten the bolts to a
torque of 205 ± 27 N·m (151 ± 20 lb ft).
5. Remove Tool (A) from the flywheel.
6. Check the flywheel runout. Refer to the Testing and Adjusting, "Basic Block" topic for
more information on flywheel runout.
End By: Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 8 22:48:19 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107717
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B 5P-7313 Seal Distorter 1
C 5P-7312 Wear Sleeve Distorter Ring 1
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: When a crankshaft seal is replaced, the wear sleeve must also be replaced.
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8. Illustration 1 g00477479
1. Use Tooling (A) in order to remove the crankshaft rear seal.
Illustration 2 g00477501
2. Install Tooling (B), as shown.
NOTICE
Care should be taken to ensure that the seal distorter does not cut
through the wear sleeve. Damage to the crankshaft surface may occur
leading to possible oil seal leaks.
3. Install Tooling (B) between Tooling (C) and the wear sleeve. Turn Tooling (B) with a
wrench, until the edge of the tool makes a flat crease in the wear sleeve. Repeat this process
until there are enough creases in the wear sleeve in order to allow the wear sleeve to be
slipped off the end of the crankshaft.
4. Remove Tooling (B) and (C) and the wear sleeve by hand.
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9. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07218333
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9S-8871 Seal Locator 1
9S-8890 Bolt 3
2P-1956 Bolt(1)
3
6V-7876 Installer 1
9S-8858 Installer Nut 1
(1)
For use on engines equipped with a rear crankshaft gear
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Once the seal and the wear sleeve are separated, these components cannot be used
again. Refer to Special Instruction, SMHS8508 before the seal is serviced.
Note: Do not use any type of lubricant during the installation of the crankshaft seal and
wear sleeve.
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10. Note: Before installing the wear sleeve, inspect the crankshaft for scratches or any
distortion on the surface of the crankshaft that may lead to an out of round condition. Use a
polishing cloth to clean the imperfections on the crankshaft.
Illustration 1 g00517174
1. Install crankshaft rear seal (6) and wear sleeve (1) with Tool (A), as follows:
a. Use 4C-9500 Quick Cure Primer to clean the outside diameter of crankshaft (3) and
the inside diameter of wear sleeve (1).
b. Apply 4C-9507 Retaining Compound to the outside diameter of crankshaft (3). Apply
4C-9507 Retaining Compound to the inside diameter of wear sleeve (1).
c. Put 9S-8871 Seal Locator (2) in position on crankshaft (3). Install three 9S-8890 Bolts
that hold the seal locator in position on the crankshaft.
d. Install wear sleeve (1) and seal (6) on crankshaft (3). Put 6V-7876 Seal Installer (4)
on 9S-8871 Seal Locator (2). Lubricate the face of 9S-8858 Installer Nut (5) and the
washer. Install 9S-8858 Installer Nut (5) and the washer on 9S-8871 Seal Locator (2).
e. Tighten 9S-8858 Installer Nut (5) until 6V-7876 Seal Installer (4) contacts 9S-8871
Seal Locator (2).
f. Remove Tool (A) and check the crankshaft seal and the wear sleeve for the correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sun Nov 8 22:50:11 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00985281
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
B. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the bolts that hold the oil pan plate to the flywheel housing. Loosen the remaining
bolts that hold the oil pan plate in position. Put spacers between the cylinder block and the
oil pan plate. This must be done in order to prevent damage to the gasket for the oil pan
plate.
Note: If the gasket for the oil pan plate is damaged, the oil pan plate must be removed.
Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
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12. Illustration 1 g00516402
2. Remove turbocharger oil drain line (1) .
3. Install Tool (A) on the flywheel housing. Fasten a hoist to Tool (A) on the flywheel
housing.
4. Remove all bolts (2) and the flywheel housing from the engine. The weight of the flywheel
housing is 37 kg (82 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Put the gasket in position and use a hoist to put the flywheel housing in position on the
engine.
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13. Illustration 2 g00516402
2. Install all bolts (2) that hold the flywheel in position on the engine. Tighten the bolts to a
torque of 100 ± 14 N·m (74 ± 10 lb ft).
3. Remove Tool (A) and the hoist from the engine.
4. Install turbocharger oil drain line (1) .
5. Trim the flywheel housing gasket so the gasket is even with the bottom of the cylinder
block.
Note: If the oil pan plate was removed, install a new gasket and install the oil pan plate.
Refer to Disassembly and Assembly, "Engine Oil Pan Plate - Remove and Install".
6. Apply 3S-6252 Sealant to the contact point between the oil pan plate gasket and the
flywheel housing gasket.
7. Remove the spacers that were installed between the cylinder block and the oil pan plate.
Install the bolts that hold the oil pan plate to the flywheel housing. Tighten the remaining
bolts that hold the oil pan plate to the cylinder block.
End By:
a. Install the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Install".
b. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01005265
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-0915 Adapter 1
0S-1590 Bolt 6
5F-7342 Adapter 2
5F-7369 Puller Leg 2
3H-0465 Push Puller Plate 4
1B-4207 Full Nut 2
8B-7560 Step Plate 1
1P-0820 Hydraulic Puller 1
4C-4865 Hand Hydraulic Pump 1
Start By:
A. Relieve the tension on the drive belt and remove the drive belt.
NOTICE
Keep all parts clean from contaminants.
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15. Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00515722
1. Remove bolt (1) and washer (2) from the crankshaft. Install spacers (4) on bolt (1). Add
spacers in order to obtain approximately 3.18 mm (0.125 inch) of clearance between washer
(2) and vibration damper (3). Install bolt (1), washer (2) and spacers (4) .
Illustration 2 g00515749
2. Install Tool (A), as shown. Loosen vibration damper (9) from the crankshaft.
3. Remove Tool (A), bolt (1), washer (2), spacers (4) and vibration damper (3) from the
crankshaft.
Installation Procedure
NOTICE
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16. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Inspect the vibration damper for leaks and dents. If either condition exists, replace the
vibration damper with a new part.
Illustration 3 g00515758
1. Put vibration damper (1) in position on the crankshaft and install washer (2) and bolt (3) .
Note: The flat side of washer (2) must be installed facing vibration damper (1) .
2. Tighten bolt (3) to a torque of 284 to 340 N·m (210 to 250 lb ft). Hit bolt (3) with a hammer
and torque the bolt again to 284 to 340 N·m (210 to 250 lb ft).
End By: Install the drive belt and apply the correct tension.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00990465
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 5P-7315 Wear Sleeve Distorter Ring 1
C 5P-7312 Seal Distorter 1
Start By:
A. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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18. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
Note: When a crankshaft seal is replaced, the wear sleeve must also be replaced.
Illustration 1 g00504503
1. Remove the two bolts, washers, spacers and clamp (1) that holds crankshaft seal adapter (2)
in position. Remove crankshaft seal adapter (2) and the O-ring seal from the engine.
2. Use Tool (A) and a press to remove the crankshaft seal from crankshaft seal adapter (2) .
3. Install the O-ring seal and crankshaft seal adapter (2) on the engine. Install the two bolts,
washers, spacers and clamp (1) to hold crankshaft seal adapter (2) in position.
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19. Illustration 2 g00510634
4. Install Tool (B) in the bore of seal adapter (2), as shown.
NOTICE
Care should be taken to ensure that the seal distorter does not cut
through the wear sleeve. Damage to the crankshaft surface may occur
leading to possible oil seal leaks.
5. Install Tool (C) between Tool (B) and the wear sleeve. Turn Tool (C) with a wrench, until
the edge of the tool makes a flat crease in the wear sleeve. Repeat this process until there are
enough creases in the wear sleeve in order to allow the wear sleeve to be slipped off the end
of the crankshaft.
6. Remove Tools (B) and (C). Remove the wear sleeve by hand.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i06015907
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-8982 (1)
Installer 1
438-9547 (2)
Installer 1
7F-8022 Bolt 1
( 1 )
Use to install 9Y-9895 seal
( 2 )
Use to install 362-8853 seal
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g00488110
Note: Once the seal and the wear sleeve are separated, these components cannot be used
again. Refer to Special Instruction, SMHS8508 before the seal is serviced.
Note: Do not use any type of lubricant during the installation of the crankshaft seal and
wear sleeve.
Note: Before installing the wear sleeve, inspect the crankshaft for scratches or any
distortion on the surface of the crankshaft that may lead to an out of round condition. Use a
polishing cloth to clean the imperfections on the crankshaft.
1. Install crankshaft front seal (1) and wear sleeve (2) with Tool (A) , as follows:
a. Use 4C-9500 Quick Cure Primer to clean the outside diameter of crankshaft (3) and
the inside diameter of wear sleeve (2) .
b. Apply 4C-9507 Compound to the outside diameter of crankshaft (3) and the inside
diameter of wear sleeve (2) .
c. Place crankshaft front seal (1) and wear sleeve (2) on the front of crankshaft (3) .
Install Tool (A) and tighten until the inside surface of the Installer comes in contact
with the end of the crankshaft.
End By: Install the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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Sun Nov 8 22:53:54 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107004
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
A. Remove the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g00476414
1. Remove bolts (1), plate (2), and fuel pump idler gear (3) .
Illustration 2 g00476416
2. Remove the bearing from fuel pump idler gear (3) with Tooling (A) .
Illustration 3 g00476417
3. Remove bolts (4), plate (5), and camshaft gear (6) .
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24. Illustration 4 g00476418
4. Remove the bolts that hold shield (7) in position between the fuel pump and the exhaust
manifold. Slide the shield backward from the timing cover plate.
5. Remove nuts (8) .
Illustration 5 g00476419
6. Remove bolts (10). Remove timing gear plate (9) and the gasket.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 130G MOTOR GRADER 74V
Configuration: 130G Motor Grader 74V02321-UP (MACHINE) POWERED BY 3304 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i02107019
Gear Group (Front) - Install
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 9S-3263 Thread Lock Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the condition of the gaskets and the O-ring seals. If the gaskets or the O-ring
seals are worn or damaged, use new parts for replacement.
1. Clean the old gasket from the contact surfaces of the timing gear plate and the cylinder
block. Install a new gasket on the cylinder block. Cut the gasket even with the bottom face
of the cylinder block.
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27. Illustration 1 g00476419
NOTICE
The bolts that hold the timing gear plate in position on the cylinder
block should have a reduced bolt head thickness. The reduced bolt
head thickness is needed for clearance for the gears.
2. Ensure that the O-ring seals are in position on the end of the fuel injection pump housing.
Put timing gear plate (9) in position on the cylinder block. Install bolts (10) .
Illustration 2 g00476418
3. Install shield (7). Install nuts (8) .
Note: After the timing gear plate is installed, ensure that the rack is free to move in the fuel
injection pump housing. The O-ring seal on the drive end of the fuel injection pump housing
can hold the rack. This can help prevent free rack movement. Rack movement can be seen
through a hole in the timing gear plate just above the mounting of the fuel pump gear. If the
rack does not move freely, remove the timing gear plate and check the O-ring seal on the
drive end of the fuel injection pump housing.
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28. If the rack does not move freely, the engine can over speed and be
damaged. Serious personal injury may result.
Illustration 3 g01072912
Note: If idler gear shaft (11) for the fuel pump idler gear was removed, use Tooling (B) on
the threads of bolts (12) and nut (13) before reinstalling idler gear shaft (11). Tighten bolts
(12) and nut (13) to a torque of 50 ± 10 N·m (37 ± 7 lb ft).
4. Put camshaft gear (6) and plate (5) in position on the engine. Align the Mark "C" on the
camshaft gear with the Mark "C" on the crankshaft gear. Install bolts (4) and tighten bolts
(4) to a torque of 55 ± 7 N·m (41 ± 5 lb ft).
Illustration 4 g00476416
5. Use Tooling (A) in order to install the bearing in fuel pump idler gear (3). The end of the
bearing must be 3.00 ± 0.25 mm (.118 ± .010 inch) below the face of the hub of the fuel
pump idler gear.
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