This document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The key steps are:
1. Drain coolant and oil, disconnect hoses and wiring, and remove accessories from the cylinder head.
2. Gradually loosen and remove cylinder head bolts and lift off the cylinder head using a lifting device.
3. Clean the cylinder block and head mating surfaces, install a new gasket, and use guide bolts to position the cylinder head.
4. Clean and lubricate new cylinder head bolts, install in numerical order, and torque in two stages to the specified values.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304 engine. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and applying lubricant before installing the camshaft back into the cylinder head.
2. Instructions detail cleaning the cylinder head before installing new camshaft bearings. The camshaft is then positioned and bolts are tightened to specifications.
3. Final steps include checking camshaft endplay and installing related components like the timing gear train before starting the engine.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
This document provides instructions for disassembling and assembling components of the rocker shaft assembly for a Caterpillar 315C excavator engine. It describes how to disassemble the rocker shaft by removing retaining rings, washers, rocker arms, and springs. It then describes the assembly process and includes illustrations showing the components. Precautions are provided to ensure safe removal and installation of parts that are under spring tension.
Caterpillar Cat 315C L Excavator (Prefix ANF) Service Repair Manual (ANF00001...tuzhiyou2
This document provides instructions for removing a cylinder head from a Caterpillar 3054E engine. The procedures include:
- Removing the exhaust manifold, rocker shaft assembly, pushrods, and fuel injection lines
- Draining the engine coolant and oil from the engine oil cooler
- Disconnecting hoses, sensors, and wiring harnesses from the cylinder head
- Removing bolts securing the bypass tube and then removing the cylinder head
The instructions provide safety notices and specify required tools to properly remove the cylinder head from the engine.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
This document provides instructions for disassembling and assembling components of the rocker shaft assembly for a Caterpillar 315C excavator engine. It describes how to disassemble the rocker shaft by removing retaining rings, washers, rocker arms, and springs. It then describes the assembly process and includes illustrations showing the components. Precautions are provided to ensure safe removal and installation of parts that are under spring tension.
Caterpillar Cat 315C L Excavator (Prefix ANF) Service Repair Manual (ANF00001...tuzhiyou2
This document provides instructions for removing a cylinder head from a Caterpillar 3054E engine. The procedures include:
- Removing the exhaust manifold, rocker shaft assembly, pushrods, and fuel injection lines
- Draining the engine coolant and oil from the engine oil cooler
- Disconnecting hoses, sensors, and wiring harnesses from the cylinder head
- Removing bolts securing the bypass tube and then removing the cylinder head
The instructions provide safety notices and specify required tools to properly remove the cylinder head from the engine.
Caterpillar Cat 315C L Excavator (Prefix ANF) Service Repair Manual (ANF00001...jse7039222
This document provides instructions for disassembling and assembling components of the rocker shaft assembly for a Caterpillar 315C excavator engine. It describes how to disassemble the rocker shaft by removing retaining rings, washers, rocker arms, and springs. It then describes the assembly process and includes illustrations showing the components. Precautions are provided regarding spring force. The document also provides instructions for installing the rocker shaft and pushrods and adjusting valve lash clearance.
This document provides instructions for disassembling and assembling components of the rocker shaft assembly for a Caterpillar 315C excavator engine. It describes how to disassemble the rocker shaft by removing retaining rings, washers, rocker arms, and springs. It then describes the assembly process and includes illustrations showing the components. Precautions are provided to ensure safe disassembly and assembly of parts under spring force. The document also provides instructions for installing the rocker shaft assembly and adjusting valve lash clearances.
Caterpillar Cat 315C L Excavator (Prefix ANF) Service Repair Manual (ANF00001...lituo39419496
This document provides instructions for disassembling and assembling components of the rocker shaft assembly for a Caterpillar 315C excavator engine. It describes how to disassemble the rocker shaft by removing retaining rings, washers, rocker arms, and springs. It then describes the assembly process and includes illustrations showing the components. Precautions are provided regarding spring force. The document also provides instructions for installing the rocker shaft and pushrods in the engine, including adjusting valve lash clearances.
This document provides instructions for disassembling and assembling components of the rocker shaft assembly for a Caterpillar 315C excavator engine. It describes how to disassemble the rocker shaft by removing retaining rings, washers, rocker arms, and springs. It then describes the assembly process and includes illustrations showing the components. Precautions are provided regarding spring force. The document also provides instructions for installing the rocker shaft and pushrods and adjusting valve lash clearance.
1. The document provides instructions for removing the cylinder head from a Caterpillar 416F backhoe loader.
2. The procedure involves first draining the coolant and engine oil.
3. Key steps include removing accessories like the valve mechanism cover, loosening cylinder head bolts in a specific sequence, and then removing the cylinder head.
The document provides instructions for removing the cylinder head from a 416F Backhoe Loader engine. Key steps include draining coolant and oil, removing related components like the fuel injectors and exhaust manifold, and then loosening and removing bolts to lift the cylinder head off the cylinder block using a lifting device. The cylinder head gasket is also removed and discarded.
The document provides instructions for removing the cylinder head from a 416F Backhoe Loader engine. Key steps include draining coolant and oil, removing related components like the fuel injectors and exhaust manifold, and then loosening and removing bolts to lift the cylinder head off the cylinder block using a lifting device. The cylinder head gasket is also removed and discarded.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...fjsjfkskefmem
The document provides instructions for removing and disassembling components related to the rocker shaft and cylinder head on a Caterpillar 416F backhoe loader engine. The procedures include removing the rocker shaft assembly, pushrods, glow plugs, exhaust manifold, fuel injectors and other components. The cylinder head is then removed by gradually loosening setscrews and lifting the head off using a lifting device.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...ufjjjdjkkskme
The document provides instructions for removing and disassembling components related to the rocker shaft and cylinder head on a Caterpillar 416F backhoe loader engine. The procedures include removing the rocker shaft assembly, pushrods, glow plugs, exhaust manifold, fuel injectors and other components. The cylinder head is then removed by gradually loosening setscrews and lifting the head off using a lifting device.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...fujsefkskekmm
The document provides instructions for removing and disassembling components related to the rocker shaft and cylinder head on a Caterpillar 416F backhoe loader engine. The procedures include removing the rocker shaft assembly, pushrods, glow plugs, exhaust manifold, fuel injectors and other components. The cylinder head is then removed by gradually loosening setscrews and lifting the head off using a lifting device.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...ujjfjkskekmme
The document provides instructions for removing and disassembling components related to the rocker shaft and cylinder head on a Caterpillar 416F backhoe loader engine. The procedures include removing the rocker shaft assembly, pushrods, glow plugs, exhaust manifold, fuel injectors and other components. The cylinder head is then removed by gradually loosening setscrews and lifting the head off using a lifting device.
Caterpillar cat 416 f backhoe loader (prefix lwt) service repair manual (lwt0...fjsjekksemm
This document provides instructions for removing the cylinder head from a Caterpillar 3054C engine. The steps include:
1. Draining the coolant and engine oil from the engine oil cooler.
2. Removing the air intake hose and valve cover.
3. Removing the rocker arms, pushrods, and associated hardware.
4. Removing the cylinder head bolts and lifting off the cylinder head. Proper tools and safety precautions are emphasized.
Similar to Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf00001 and up) (14)
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...dkdmidkkdk
This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...dkdmidkkdk
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine. It describes removing components like the fuel rack, lifters, bearings, and installing new or original parts.
2) Directions are given for assembling the housing, including pressing in bearings with tools and installing the camshaft, washer, and snap ring. Lifters and the fuel rack are also reinstalled.
3) A separate section provides steps for installing the fuel injection pump housing and governor on the engine, ensuring proper timing using timing pins and tools.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...dkdmidkkdk
This document provides instructions for removing and installing the cylinder head and spacer plate on a Caterpillar 130G motor grader. The removal process involves disconnecting various components like fuel lines, exhaust manifolds, and pushrods. The cylinder head is then removed using lifting devices. For installation, the gaskets and cylinder head are positioned and bolted down in a specific tightening sequence. The pushrods, rocker arms, and other parts are then reinstalled. Adjustments are made to valve lash clearances before securing remaining components.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...dkdmidkkdk
The document provides instructions for installing the cylinder head on a 130G MOTOR GRADER with a 3304 engine. The instructions include: cleaning and preparing the cylinder head and block mating surfaces, installing a new gasket and tightening the head bolts in a specific sequence, installing related components like pushrods and rocker arms, adjusting valve lash, and reinstalling intake and cooling system components. Separate instructions are also provided for installing the spacer plate and water directors.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...dkdmidkkdk
This document provides instructions for disassembling and assembling the governor of a 130G motor grader. It includes:
1) A list of required tools and 34 steps to disassemble the governor and its components.
2) 34 assembly steps, beginning with installing races and bearings on the camshaft and ending by compressing a spring to install a ring. Precautions are given to keep parts clean and replace worn components.
3) Illustrations accompany many steps to show part locations and orientations.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...dkdmidkkdk
The document provides instructions for assembling the service brake on a 120K Series 2 Motor Grader. It describes 28 steps to install components like seals, springs, discs and housings. Special tools are required and cleanliness is important. Finally, the brake is tested for leaks before installation is complete.
Caterpillar cat 120 k motor grader (prefix szn) service repair manual (szn000...dkdmidkkdk
The document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a 120K Motor Grader. Key steps include:
1. Removing the transmission oil filter base by disconnecting hose assemblies and harness assemblies and removing bolts.
2. Assembling the final drive by installing bearings, seals, sprockets, and other components in the specified order and torquing bolts and nuts to the proper specifications.
3. Cleaning all parts thoroughly before assembly to prevent contamination.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...dkdmidkkdk
The document provides instructions for removing and installing various components of the power train on a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The procedures describe draining transmission oil, removing guards and housings, and installing seals, plates, and bolts in the specified order and with proper torque specifications. Safety precautions are provided, such as releasing air pressure from lines and tanks before disconnection.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...dkdmidkkdk
This document provides instructions for removing and installing the front gear group on a 120G Motor Grader. It describes removing bolts, plates, gears and a shield to access the gears. Installation involves cleaning surfaces, installing new gaskets, aligning gears with marks and tightening bolts to the specified torques. Tools and torque specifications are provided.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...dkdmidkkdk
This document provides instructions for removing and installing various engine components on a Caterpillar 3304 engine, including:
- Removing and installing the cylinder head, which involves removing fuel lines, exhaust manifolds, rocker shafts, and bolts holding the head to the block.
- Removing and installing the spacer plate beneath the cylinder head, which requires replacing gaskets and seals.
- Removing and installing water directors in the cylinder head, cleaning parts thoroughly.
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...dkdmidkkdk
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...dkdmidkkdk
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 components of the pump in sequential order, including valves, seals, springs, spools, pistons, and plates. It then describes assembling the 17 components in reverse order, noting any special tools, safety precautions, or inspection steps.
Caterpillar cat 16 m motor grader (prefix r9h) service repair manual (r9h0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It details removing components such as sprockets, bearings, seals, gears, housings, and shafts. Precautions are given to note shim quantities and orders. Tools required include link brackets, sleeves, pullers, bolts, sockets, and presses. Personnel are warned of component weights up to approximately 1588 kg to avoid injury.
Caterpillar cat 16 m motor grader (prefix b9h) service repair manual (b9h0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It lists all required tools and parts to be removed at each step, including sprockets, gears, seals, bearings, and housing components. Detailed illustrations are provided to show how to position the components and which tools to use for removal. Safety notices are included to handle parts carefully and avoid injury due to heavy weights being removed.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...dkdmidkkdk
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The removal process involves removing valve covers, fuel lines, rocker shaft assemblies, push rods, bridges and identifying each part. Installation involves cleaning and lubricating parts, then reinstalling them in reverse order while torquing bolts to specified values. Tools are used to compress springs and remove/install valve lifters.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0117...dkdmidkkdk
This document provides instructions for servicing components of a 16G motor grader, including:
- Disassembling and assembling the fuel injection pump housing, removing components and installing them in the proper order.
- Removing and installing the fuel ratio control by disconnecting lines and removing mounting bolts.
- Removing and installing fuel injection lines by disconnecting from the pump and head, plugging openings, and reconnecting in the proper positions.
- Removing and installing the fuel transfer pump by disconnecting lines, removing mounting bolts, and checking the O-ring seal.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists over 40 steps and required tools to fully disassemble these components. Key steps include using bolts and plates to separate the ring gear from the housing, pulling the carrier assembly and removing planetary gears, and pressing out the pinion shaft from the differential housing. Detailed illustrations are provided for each step.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...dkdmidkkdk
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the machine. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...dkdmidkkdk
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. It describes removing clips and disconnecting harnesses from the electronic unit injectors before removing bolts to take off the cover base. For installation, it instructs putting on a new gasket and bolts before reconnecting the harnesses and clips.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i02298103
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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3. Illustration 1 g01150908
1. Remove the retaining ring (1) and remove the washer (2) from both ends of the rocker shaft
assembly.
Note: The rocker shaft (7) is not symmetrical as there is a machined flat (6) toward one end
of the shaft.
2. Place an identification mark on each of the components for installation. Ensure that you
note the component's relationship to the machined flat (6).
3. Remove the rocker arm assembly (3) for the inlet valve from the rocker shaft (7). Remove
the rocker arm assembly (4) for the exhaust valve from the rocker shaft (7).
4. Remove the spring (5) from the rocker shaft assembly.
5. Repeat Step 3 and Step 4 in order to completely disassemble the rocker shaft assembly.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i02298104
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
Illustration 1 g01150908
Typical example
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5. 1. Clean all of the components and inspect all of the components. Inspect the grooves for the
circlips (1) and ensure that all of the oil holes in the rocker shaft (7) and in the rocker arms
(3 and 4) are not plugged before you begin the assembly procedure. If necessary, replace
any worn components and any damaged components.
2. Check the clearance between the rocker shaft (7) and the bushing of every rocker arm (3 and
4). Refer to the Specifications Manual, "Rocker Shaft" or further information. If necessary,
replace any worn components.
3. Lubricate all of the components with clean engine oil before assembly.
Note: Ensure that the machined flat (6) on the rocker shaft (7) is facing upward.
4. Install a circlip (1) onto the end of the rocker shaft (7) that is closest to the machined flat
(6). Install a washer (2) onto the rocker shaft (7).
5. Install the rocker arm assembly (3) for the inlet valve onto the rocker shaft (7). Install the
rocker arm assembly (4) for the exhaust valve onto the rocker shaft (7).
6. Install the spring (5) onto the rocker shaft (7).
7. Repeat Step 5 and Step 6 in order to assemble the rocker shaft assembly.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
8. Install the remaining washer (2) and the remaining circlip (1) onto the rocker shaft (7).
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i02298106
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6K-0806 Cable Strap 3
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g00960356
Illustration 2 g00960345
1. Apply clean engine lubricating oil to both ends of the pushrods (6). Install the pushrods (6).
Note: Ensure that the pushrods are installed in the original location and that the pushrods
are seated in the valve lifters correctly.
2. If the rocker shaft was disassembled, install the Tooling (A) around the rocker arms (4) in
order to slightly compress spring (5). The rocker arms must be held away from the
machined face of the cylinder head (2) during reassembly.
3. Loosen the nut (8) and the adjustment screw (7) on each rocker arm. This will help prevent
a bent valve or a bent pushrod during the installation of the rocker shaft.
4. Position the rocker shaft assembly on the cylinder head.
Note: The rocker shaft (3) of the rocker shaft assembly is not symmetrical. The rocker shaft
(3) has a machined flat at the front end of the shaft. Ensure that the machined flat is toward
the top and toward the front end of the engine.
5. Install the Torx screws (1) in the rocker shaft (3).
Note: The longest Torx screw must be installed at the front of the cylinder head in the hole
(X).
6. Ensure that the adjustment screws (7) are properly seated in the ends of the pushrods (6).
7. Alternately tighten the Torx screws (1). Start from the center and work toward the outside.
Tighten the Torx screws (1) to a torque of 35 N·m (26 lb ft).
8. Cut and remove the Tooling (A) from the rocker shaft assembly.
9. Adjust the inlet valve lash to 0.20 mm (0.008 inch) and adjust the exhaust valve lash to
0.45 mm (0.018 inch). Refer to Testing and Adjusting, "Engine Valve Lash -
Inspect/Adjust" for more information on adjusting the valve lash.
End By:
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8. a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i01923525
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
c. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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10. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the engine oil cooler into a suitable container for storage or disposal.
Drain the engine oil from the engine oil cooler into a suitable container. Refer to Operation
and Maintenance Manual for the procedure on draining the engine coolant and the engine
oil.
Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the coolant
capacity and the engine oil capacity of the engine.
2. Loosen the hose clamp from the upper radiator hose and remove the upper radiator hose
from the water temperature regulator housing.
3. Disconnect the harness assembly from the bus bar for the glow plugs.
Illustration 1 g01001037
4. Disconnect the harness assembly from coolant temperature sensor (2).
5. Remove bolts (3). Remove bypass tube (4) from cylinder head (1). Remove the O-ring seals
from the bypass tube.
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11. Illustration 2 g01000982
6. Gradually loosen cylinder head bolts (5) in reverse numerical order. Refer to Illustration 2.
This will help prevent distortion of the cylinder head.
7. Remove bolts (5) from cylinder head (1).
8. Use a suitable lifting device and carefully lift the cylinder head off the cylinder block. The
weight of the cylinder head is approximately 57 kg (126 lb).
Note: Do not use a lever to separate the cylinder head from the cylinder block.
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
9. Remove the cylinder head gasket.
Note: Note the location of the dowels on the cylinder block.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i05969946
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6238 Guide Bolt 2
B 8T-3052 Degree Wheel 1
C 5P-3975 Rubber Lubricant -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure
that there is no debris in the cylinder bores.
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13. Illustration 1 g01001065
1. Install the cylinder head gasket on dowels (6) on top of the cylinder block.
Note: Do Not use any sealant or compound on the cylinder head gasket.
2. Install Tooling (A) in the cylinder block.
3. Use a suitable lifting device to install the cylinder head. The weight of the cylinder head is
approximately 57 kg (126 lb).
Note: Ensure that the cylinder head is positioned on dowels (6) .
4. Remove Tooling (A) .
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14. Illustration 2 g00951563
5. Clean the threads of the cylinder head bolts. Inspect the cylinder head bolts.
Note: Do Not use bolts if there is any visual reduction in the diameter of the Threads (Y)
that has not been engaged with the cylinder block. Use a straight edge to check the bolts.
6. Lubricate the threads and the shoulder of the cylinder head bolts with clean engine oil
before installation.
Illustration 3 g03742524
7. Install bolts (5) on cylinder head (1) .
Note: The short bolts are installed in holes that are marked 1, 2, 3, 4, 5, 6, and 9.
Note: The long bolts are installed in holes that are marked 7, 8, and 10.
8. Tighten the cylinder head bolts in numerical order to a torque of 50 N·m (37 lb ft).
9. Tighten the cylinder head bolts in numerical order to a torque of 100 N·m (74 lb ft).
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15. Illustration 4 g00951562
10. Use Tooling (B) to achieve the correct final torque.
Note: If Tooling (B) is not used, place an index mark on each bolt.
11. Tighten the cylinder head bolts in numerical order.
a. Turn the short bolts (2, 5, 6, 7, 8, 9, and 10) for an additional 225 degrees.
b. Turn the long bolts (1, 3, and 4) for an additional 270 degrees.
Illustration 5 g01001037
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16. 12. Install new O-ring seals on bypass tube (4) . Apply Tooling (C) to the O-ring seals. Install
the bypass tube in cylinder head (1) . Install bolts (3) .
13. Connect the harness assembly to coolant temperature sensor (2) .
14. Connect the harness assembly to the bus bar for the glow plugs.
15. Install the upper radiator hose to the water temperature regulator housing.
16. Fill the cooling system with coolant. Fill the lubrication system with engine oil.
Note: Refer to Operation and Maintenance Manual, "Refill Capacities" for the cooling
system capacity and the lubrication system capacity of the engine.
End By:
a. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
c. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 30 16:08:31 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i02333592
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00540954
1. Use Tooling (A) to remove lifters (1).
Note: Place an identification mark on the lifters for installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Lubricate the lifters with clean oil before installing the lifters in the cylinder block.
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19. Illustration 2 g00540954
2. Use Tooling (A) to install lifters (1).
Note: Ensure that the lifters are installed in the original location and that the lifters are
seated correctly.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 30 16:09:26 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i02299051
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Turn the engine upside-down so the valve lifters are held in a position away from the
camshaft.
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21. Illustration 1 g00951934
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
2. Carefully remove camshaft (3) from the cylinder block.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the camshaft is clean. Lubricate the camshaft with clean engine oil prior
to installation.
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 1. Carefully install camshaft (3) in the cylinder block.
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 30 16:10:22 UTC+0800 2020
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315C EXCAVATOR ANF
Configuration: 315C L Excavator ANF00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054E Engine for Caterpillar Built Machines
Media Number -RENR2411-03 Publication Date -01/05/2017 Date Updated -03/05/2017
i02299077
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A 230-6284 Timing Pin (Camshaft) 1
B 230-6283 Timing Pin (Crankshaft) 1
Start By:
a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install".
c. Remove the idler gear. Refer to Disassembly and Assembly, "Idler Gear - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Illustration 1 g01001848
1. Remove the setscrew (1) and the washer from the camshaft gear (2).
2. Remove the camshaft gear from the camshaft.
Note: Do not lose the key from the camshaft gear.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing
and Adjusting, "Finding Top Center Position for No. 1 Piston".
2. Inspect the camshaft gear and the key for wear or damage.
3. Install the Tooling (A) through the camshaft gear. Install the Tooling (B) into the crankshaft
web.
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