This document provides instructions for removing and installing various engine components on a 307D Mini Hydraulic Excavator including:
- Fuel filter and water separator base
- Engine oil filter and oil filter base
- Air cleaner
- Aftercooler
The procedures include draining fluids, disconnecting hoses, removing mounting hardware, and plugging open ports to prevent fluid loss and contamination. Cleanliness is emphasized to prevent dirt from entering components.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...hvy7sbkw8e
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of parts. Safety notices are
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...xiapokang564341
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...wenxian17880
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...paws21610697
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator including:
- Fuel injection lines
- Exhaust gas recirculation cooler
- Fuel injection pump
- Electronic unit injector
- Turbocharger
- Exhaust gas recirculation valve
The procedures describe removing parts like hoses, brackets, and mounting hardware and reinstalling components in the reverse order, taking safety precautions for high pressure fuel lines and hot engine components.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...hvy7sbkw8e
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of parts. Safety notices are
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...xiapokang564341
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...wenxian17880
This service repair manual provides instructions for removing and installing various components on a 307D Mini Hydraulic Excavator including:
1) The fuel filter and water separator base, including draining the fuel and removing/installing the filter and base.
2) The engine oil filter and oil filter base, including removing hoses and bolts to access the filter and base.
3) Procedures for disassembling and assembling the engine oil filter base.
4) Removing and installing the air cleaner housing and primary/secondary air filter elements.
The document provides detailed step-by-step instructions and illustrations for maintenance technicians to perform repairs and replacements of key components. Safety notices
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...paws21610697
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator including:
- Fuel injection lines
- Exhaust gas recirculation cooler
- Fuel injection pump
- Electronic unit injector
- Turbocharger
- Exhaust gas recirculation valve
The procedures describe removing parts like hoses, brackets, and mounting hardware and reinstalling components in the reverse order, taking safety precautions for high pressure fuel lines and hot engine components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f7djidksmd3e
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...uddksemd8ud
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps for installation. Safety notices are included regarding handling of fuels and working on high pressure fuel systems.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f8usiedkdmm
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps to install components. Safety notices warn of hazards such as high pressure fuel, sulfuric acid, and hot coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...jdjkskmikdkmd
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel and hot coolant.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fikskkdmmd1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...cdfvvv1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...yan77xunhao
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel systems.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f7djidksmd3e
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
Caterpillar Cat 326F L Excavator (Prefix WGL) Service Repair Manual Instant D...gongfuao7509
This document provides instructions to disassemble a travel motor. It begins by having the technician remove the travel motor and attach it to assembly tools. It then lists 28 steps to fully disassemble the travel motor by removing components like caps, springs, seals, plates and housing assemblies. Safety notices are included throughout to warn of potential injury from released spring forces.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D LN excavator. It includes procedures for removing and installing the front cover, front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft and pushrods. The document provides illustrations and specifies required tools for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required due to the heavy weight and precision fitting of components.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...gongfuao7509
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing the final drive cover, carrier assembly, ring gears, and other components. Various tools are required including a transmission repair stand, link brackets, forcing screws, and puller assembly. Cleanliness is important to prevent dirt from entering internal parts during disassembly.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...gongfuao7509
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
More Related Content
Similar to Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Manual Instant Download.pdf
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f7djidksmd3e
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...uddksemd8ud
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps for installation. Safety notices are included regarding handling of fuels and working on high pressure fuel systems.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...f8usiedkdmm
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and other fasteners, and reversing the steps to install components. Safety notices warn of hazards such as high pressure fuel, sulfuric acid, and hot coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...jdjkskmikdkmd
The document provides instructions for removing and installing various engine components of a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel and hot coolant.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fikskkdmmd1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...cdfvvv1
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix DF5) Service Repair...yan77xunhao
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR Mini Hydraulic Excavator, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe disconnecting hoses and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while following safety precautions for high pressure fuel systems.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f7djidksmd3e
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
Similar to Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Manual Instant Download.pdf (13)
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
Caterpillar Cat 326F L Excavator (Prefix WGL) Service Repair Manual Instant D...gongfuao7509
This document provides instructions to disassemble a travel motor. It begins by having the technician remove the travel motor and attach it to assembly tools. It then lists 28 steps to fully disassemble the travel motor by removing components like caps, springs, seals, plates and housing assemblies. Safety notices are included throughout to warn of potential injury from released spring forces.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D LN excavator. It includes procedures for removing and installing the front cover, front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft and pushrods. The document provides illustrations and specifies required tools for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required due to the heavy weight and precision fitting of components.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...gongfuao7509
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing the final drive cover, carrier assembly, ring gears, and other components. Various tools are required including a transmission repair stand, link brackets, forcing screws, and puller assembly. Cleanliness is important to prevent dirt from entering internal parts during disassembly.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...gongfuao7509
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...gongfuao7509
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse of removal.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting oil lines. Disassembly separates the housing components. Assembly reconnects the parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...gongfuao7509
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
Caterpillar Cat 322B L EXCAVATOR (Prefix 1YS) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...gongfuao7509
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly assembling refrigerant line fittings and other components.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...gongfuao7509
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using slings.
4. Reinstalling involves lifting the cylinder back into place with slings, reattaching with bolts and pins, and reconnecting hoses. Torque specifications are provided for all fasteners.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for performing maintenance on the engine's crankshaft pulley, vibration damper, front seal, and front cover. Precautions are provided to keep parts clean and torque specifications are given.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, check valves, fittings, pistons, plates, seals and more. It then describes 25 steps to reassemble the travel motor, replacing components in the reverse order and ensuring proper alignment of parts like keys and cam plates. Special care must be taken to avoid damaging parts and keep components matched during assembly.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03021635
Fuel Filter and Water Separator Base - Remove and Install
SMCS - 1262-010; 1263-010-BA
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Turn the fuel supply to the OFF position.
1/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01527554
2. Open door assembly (1) .
Illustration 2 g01527555
3. Drain the fuel from sediment bowl (6) into a suitable container for storage or for disposal.
Remove sediment bowl (6) .
4. Use Tooling (A) in order to remove fuel filter (5) .
5. Disconnect hose assemblies (2). Plug and cap all open ports and hose assemblies (2). This
helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
6. Remove bolts (3) and remove filter base (4) .
Installation Procedure
2/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g01527555
1. Position filter base (4) and install bolts (3) .
2. Connect hose assemblies (2) .
3. Install fuel filter (5). Install sediment bowl (6) .
Illustration 4 g01527554
4. Close door assembly (1) .
5. Turn the fuel supply back to the ON position.
6. Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime"
for instruction.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 22:58:15 UTC+0800 2020
3/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03012380
Engine Oil Filter and Oil Filter Base - Remove
SMCS - 1306-011; 1308-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact the skin.
Be sure that the engine and components are cool enough to touch with
your bare hand prior to performing any service work.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hose assemblies for installation purposes. Plug all hose
assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep
contaminants from entering the system.
Illustration 1 g01525027
1. Raise the hood and disconnect hose assemblies (3) .
2. Use Tooling (A) in order to remove oil filter (4). Remove bolts (1) and the nuts. Remove
filter base (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 22:59:12 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i01694637
Engine Oil Filter Base - Disassemble
SMCS - 1306-015; 1306
Disassembly Procedure
Start By:
A. Remove the oil filter base. Refer to Disassembly and Assembly, "Oil Filter and Oil Filter
Base - Remove" for the proper procedure.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
Note: Put orientation and location marks on all fittings for installation purposes.
Illustration 1 g00872494
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. 1. Remove fittings (1), fittings (2), and washers (3).
2. Remove plug (4) .
Illustration 2 g00872502
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (5), washer (6), spring (7), and piston (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:00:09 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i01694716
Engine Oil Filter Base - Assemble
SMCS - 1306-016; 1306
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Perform assembly procedures on a clean work surface.
Keep components covered and protected at all times.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 1 g00872502
1. Install piston (8), spring (7), washer (6), and plug (5) .
Illustration 2 g00872494
2. Install plug (4) .
3. Install washers (3), fittings (2), and fittings (1) .
End By: Install the oil filter base. Refer to Disassembly and Assembly, "Oil Filter and Oil Filter
Base - Install" for the proper procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:01:06 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03012381
Engine Oil Filter and Oil Filter Base - Install
SMCS - 1306-012; 1308-012; 1318-012
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g01525027
1. Position filter base (2) and install bolts (1) and the nuts. Tighten the bolts to a torque of 44 ±
10 N·m (32 ± 7 lb ft).
2. Install hose assemblies (3). Tighten the connectors to a torque of 78 ± 10 N·m (58 ± 7 lb ft).
3. Apply clean engine oil to the seal of oil filter (4). Install oil filter (4). Refer to Operation and
Maintenance Manual, "Maintenance Interval Schedule" for the service interval for the
engine oil filter.
4. Lower the hood.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:02:02 UTC+0800 2020
2/2
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03007176
Air Cleaner - Remove and Install
SMCS - 1051-010; 1054-010
Removal Procedure
Illustration 1 g01523578
1. Open door assembly (2). Raise hood assembly (1) .
1/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 2 g01524975
2. Remove cover assembly (3) .
Illustration 3 g01524990
Illustration 4 g01524993
3. Remove primary air filter element (4). Remove secondary air filter element (5) .
4. Remove hose (7). Remove bolts (8) and remove air cleaner (6) .
2/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Installation Procedure
Note: Refer to Operation and Maintenance Manual, SEBU8340, "Engine Air Filter Element -
Clean/Replace" for information on servicing the filter elements.
Illustration 5 g01524993
Illustration 6 g01524990
1. Position air cleaner (6) and install bolts (8). Install hose (7) .
2. Install secondary air filter element (5). Install primary air filter element (4) .
3/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 7 g01524975
3. Install cover assembly (3) .
Illustration 8 g01523578
4. Lower hood assembly (1). Close door assembly (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:02:59 UTC+0800 2020
4/4
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03007177
Aftercooler - Remove and Install
SMCS - 1063-010
Removal Procedure
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of
the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
Illustration 1 g01523578
1. Open door assembly (2). Raise hood assembly (1) .
1/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 2 g01524953
2. Remove hoses (3). Remove bolts (4) and remove aftercooler (5) .
Installation Procedure
Note: Cleanliness is an important factor. Before you begin the installation procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
Illustration 3 g01524953
1. Position aftercooler (5) and install bolts (4). Install hoses (3) .
2/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Illustration 4 g01523578
2. Lower hood assembly (1). Close door assembly (2) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Jan 22 23:03:56 UTC+0800 2020
3/3
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
21. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307D MINI HYD EXCAVATOR DSG
Configuration: 307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 Engine
Disassembly and Assembly
307D Excavator Engine Supplement
Media Number -RENR9743-01 Publication Date -01/11/2011 Date Updated -08/11/2011
i03016745
Muffler - Remove and Install
SMCS - 1062-010
Removal Procedure
1. Open the engine hood.
Illustration 1 g01526036
2. Remove exhaust stack (1). Remove clamp (3) and cover (2) .
1/5
307D Mini Hydraulic Excavator DSG00001-UP (MACHINE) POWERED BY 4M40 ...
2020/1/22
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...