This document provides instructions to disassemble a travel motor. It begins by having the technician remove the travel motor and attach it to assembly tools. It then lists 28 steps to fully disassemble the travel motor by removing components like caps, springs, seals, plates and housing assemblies. Safety notices are included throughout to warn of potential injury from released spring forces.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 326F L EXCAVATOR WGL
Configuration: 326F L Excavator WGL00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326F, 329F and 330F Excavators Machine Systems
Media Number -UENR3313-07 Publication Date -01/09/2015 Date Updated -12/09/2018
i05435976
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded RodM12 x 1.75 by 250 mm (10 inch) 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the travel motor.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the original position on the body of the travel
motor.
Illustration 1 g00887295
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
Spring force can cause personal injury or death.
Do not repair until you have read the Operation and Maintenance
Manual.
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4. 4. Remove bolts (1).
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00887302
6. Remove O-ring seal (3), port plate (4), and bearing (5).
Illustration 3 g00887311
7. Remove O-ring seals (6). Remove springs (7).
Illustration 4 g00887331
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5. Illustration 5 g00890074
A typical example of the use of Tooling (B).
8. Place a shop towel over brake piston (8). Retain brake piston (8) with Tooling (B). Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y). Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
Illustration 6 g00887336
9. Remove seal (9) and backup ring (10) from the brake piston.
10. Remove seal (11) and backup ring (12) from the brake piston.
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6. Illustration 7 g00887355
11. Remove plates (13) and friction discs (14).
Illustration 8 g00887401
Illustration 9 g00887405
12. Install Tooling (C) into shaft (15). Use a prybar to remove the rotating assembly (16) from
the housing.
13. Remove Tooling (C) from shaft (15).
Illustration 10 g00887424
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7. 14. Remove shaft (15) from the rotating assembly .
Illustration 11 g00887426
15. Use Tooling (D) in order to remove retaining ring (17) from shaft (15).
Illustration 12 g00887445
Illustration 13 g00887463
16. Install shaft (15) into a suitable press. Remove bearing race (18) from the shaft.
17. Rotate shaft (15). Install shaft (15) into a suitable press. Install Tooling (E). Remove bearing
race (19) from shaft (15).
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8. Illustration 14 g00887501
18. Remove cam plate (20) from barrel assembly (21).
Illustration 15 g00887520
19. Remove piston assemblies and retainer plate (22) from barrel assembly (21).
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
Illustration 16 g00887558
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9. 20. Remove ball (23) and springs (24).
Illustration 17 g03431370
21. Remove bearing (25).
22. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
23. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27).
24. Remove lip seal (28).
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10. Illustration 19 g00887619
25. Remove bolts (29) and cover (30).
Illustration 20 g00887729
26. Remove seal (31) and backup ring (32).
Illustration 21 g00887754
27. Remove piston actuator (33) and seal (34).
Illustration 22 g00887762
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11. 28. Remove O-ring seal (35) from the housing of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 7 01:13:58 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 326F L EXCAVATOR WGL
Configuration: 326F L Excavator WGL00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326F, 329F and 330F Excavators Machine Systems
Media Number -UENR3313-07 Publication Date -01/09/2015 Date Updated -12/09/2018
i07505849
Travel Motor - Disassemble
SMCS - 4351-015
S/N - B321-UP
S/N - EBK1-UP
S/N - ERL1-UP
S/N - FBR1-UP
S/N - GGJ1-UP
S/N - GHT1-UP
S/N - HBT1-UP
S/N - HCA1-UP
S/N - HCJ1-UP
S/N - HCK1-UP
S/N - JFR1-UP
S/N - JHF1-UP
S/N - KFA1-UP
S/N - LBN1-UP
S/N - LCG1-UP
S/N - MBX1-UP
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13. S/N - RCN1-UP
S/N - TMR1-UP
S/N - TPG1-UP
S/N - WBA1-UP
S/N - WGL1-UP
S/N - XFK1-UP
S/N - YHA1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-2420 Transmission Repair Stand 1
FT-0957 Positioning Gp 4
B
- M16x2 Threaded Rod 3
8T-1757 Nut 6
9X-8268 Washer 6
C 421-5662 Lifting Eye Assembly 1
D 421-5663 Lifting Eye Assembly 2
E
1U-9895 Crossblock 1
3H-0465 Push-Puller Plate 2
8T-0298 Bolt 2
Start By:
a. Remove the travel motor.
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14. Illustration 1 g06341880
1. Attach the travel motor to Tooling (A) and (B). The weight of the travel motor is
approximately 70 kg (154 lb).
2. Remove plugs (1) and the O-ring seals.
Illustration 2 g06344110
3. Remove plug (2) and the O-ring seal. Repeat for the opposite side.
Illustration 3 g06341912
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15. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove plug (2A) and the O-ring seal. Repeat for the opposite side.
Illustration 4 g06341915
5. Remove spring (3).
Illustration 5 g06341917
6. Remove spool (4).
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16. Illustration 6 g06341942
Illustration 7 g06342000
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove bolts (5) and cap (6). Repeat for the opposite side.
8. Remove O-ring seal (10) from cap (6). Remove guide (9), spring (8), and washer (7) from
the head assembly. Repeat for the opposite side.
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17. Illustration 8 g06342005
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Remove plug (11), O-ring seal (12), spring (13), and ball (14) from cap (6). Repeat for the
other cap.
Illustration 9 g06342009
10. Remove spool (15).
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18. Illustration 10 g06343314
Illustration 11 g06343315
11. Remove relief valve (16). Remove O-ring seal (17) from relief valve (16).
12. Repeat for the opposite side.
Illustration 12 g06343359
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19. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
13. Remove the nuts of Tooling (B). Remove bolts (19) from head assembly (18).
Illustration 13 g06343366
14. Use Tooling (C) and a suitable lifting device to remove head assembly (18). The weight of
head assembly (18) is approximately 21 kg (47 lb).
Illustration 14 g06343374
15. Remove control plate (20) and bearing (21) from head assembly (18).
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20. Illustration 15 g06343381
16. Remove pins (22) and springs (23).
17. Remove O-ring seals (24) and (25).
Illustration 16 g06343383
18. Use Tooling (D) and a suitable lifting device to remove housing assembly (26) from
Tooling (A) and place on a suitable bench.
Illustration 17 g06343417
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21. To avoid personal injury, always wear eye and face protection when
using pressurized air.
19. Attach Tooling (E) to housing (26). Use air pressure to unseat brake piston (27). Remove
Tooling (E) and brake piston (27).
Illustration 18 g06343437
20. Remove back up rings (28) and O-ring seals (29) from brake piston (27).
Illustration 19 g06343462
21. Remove brake piston guide (30).
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22. Illustration 20 g06343464
22. Remove O-ring seal (31) from brake piston guide (30).
Illustration 21 g06343466
Illustration 22 g06343469
Note: Note the orientation of friction discs (32) and plates (33) for assembly purposes.
23. Remove friction discs (32) and plates (33).
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23. Illustration 23 g06343638
24. Remove rotating group (34) from housing (26).
Illustration 24 g06343777
25. Remove pistons (35) and retainer (36) from barrel (37).
Illustration 25 g06343783
26. Remove hold down ball (38) and springs (39) from barrel (37).
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24. Illustration 26 g06343786
27. Remove swashplate (40) from housing (26).
Illustration 27 g06343788
Illustration 28 g06343793
28. Remove pistons (41).
29. Remove springs (42) and shaft (43).
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25. Illustration 29 g06343795
30. Remove balls (46).
31. Remove bearing (44) and lip seal (45).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 7 01:14:54 UTC+0800 2020
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 326F L EXCAVATOR WGL
Configuration: 326F L Excavator WGL00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326F, 329F and 330F Excavators Machine Systems
Media Number -UENR3313-07 Publication Date -01/09/2015 Date Updated -12/09/2018
i05435999
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G - Loctite 242 -
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27. Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33). Lubricate the surfaces of piston actuator (33) with
lubricant that is being sealed.
Illustration 3 g00887729
3. Install backup ring (32) and seal (31).
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28. Illustration 4 g00887619
4. Install cover (30) and bolts (29). Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
5. Apply Tooling (G) to the mating surface of lip seal (28). Use Tooling (E) in order to install
lip seal (28). Lubricate the sealing lip of lip seal (28) with lubricant that is being sealed.
6. Use Tooling (F) in order to install retaining ring (27).
Illustration 6 g02107975
7. Rotate the housing.
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29. 8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25).
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install springs (24) into the barrel assembly. Install ball (23) onto springs (24). Lubricate
ball (23) with lubricant that is being sealed.
Illustration 8 g00887520
11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies
and retainer plate (22) into barrel assembly (21).
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30. Suggest:
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31. Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Lubricate cam plate (20) with lubricant that is being sealed. Install cam plate (20) onto
barrel assembly (21).
Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15).
Illustration 11 g00887426
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32. 14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15).
Illustration 12 g00888710
15. Install bearing race (18) onto shaft (15).
Note: Bearing race (18) must contact retaining ring (17).
Illustration 13 g00887405
16. Install Tooling (C) into shaft (15). Install shaft (15) into rotating assembly (16).
17. Place the pump housing into Tooling (A).
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