The document provides instructions for installing a piston pump on a 304.5 Mini Hydraulic Excavator. It outlines 31 steps to assemble the pump, including installing bearings, seals, plates, blocks, springs, rings and screws. Cleanliness is emphasized throughout the assembly process to prevent contaminants from entering the system. The pump is then installed on the excavator by referring to the installation procedure.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...f7djidksmd3e
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...paws21610697
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for reassembling the pump, replacing worn parts and ensuring proper torque of fasteners. Cleanliness is emphasized throughout to prevent contamination. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...f8usiedkdmm
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for reassembling the pump, replacing worn parts and ensuring proper torque of fasteners. Cleanliness is emphasized throughout to prevent contamination. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...uddksemd8ud
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...jdjkskmikdkmd
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for reassembling the pump, replacing worn parts and ensuring proper torque of fasteners. Cleanliness is emphasized throughout to prevent contamination. Tools including snap ring pliers are required.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...cdfvvv1
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...yan77xunhao
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembly, removing components like the pump head, piston block, springs and seals. It then lists 32 steps for assembly, installing components in reverse order and ensuring cleanliness. The pump is used in a 304.5 Mini Hydraulic Excavator and disassembly/assembly requires various tools.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fikskkdmmd1
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...f7djidksmd3e
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...paws21610697
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for reassembling the pump, replacing worn parts and ensuring proper torque of fasteners. Cleanliness is emphasized throughout to prevent contamination. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...f8usiedkdmm
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for reassembling the pump, replacing worn parts and ensuring proper torque of fasteners. Cleanliness is emphasized throughout to prevent contamination. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...uddksemd8ud
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...jdjkskmikdkmd
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for reassembling the pump, replacing worn parts and ensuring proper torque of fasteners. Cleanliness is emphasized throughout to prevent contamination. Tools including snap ring pliers are required.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...cdfvvv1
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix ANR) Service Repair Ma...yan77xunhao
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembly, removing components like the pump head, piston block, springs and seals. It then lists 32 steps for assembly, installing components in reverse order and ensuring cleanliness. The pump is used in a 304.5 Mini Hydraulic Excavator and disassembly/assembly requires various tools.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fikskkdmmd1
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjskekfseik
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps to fully disassemble the pump by removing components like the pump head, piston, valves, seals and plates. It then lists 28 steps for reassembling the pump in reverse order, making sure to replace all O-rings and seals with new ones to prevent leaks. Special tools are required to install retaining rings and the process requires cleaning parts and torquing screws to the specified values.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix WAK) Service Repair Ma...jdjkskmikdkmd
This document provides instructions for removing a swing motor from a 304.5 Mini Hydraulic Excavator. The instructions involve releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to detach the right console. Identification marks should be placed on all lines, hoses, wires and tubes before removal to aid reinstallation.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...cdfvvv1
The document provides instructions for disassembling and assembling the swivel on a 304.5 Mini Hydraulic Excavator. The disassembly procedure involves removing 15 fittings and components from the swivel housing including seals, rings, and a flange. The assembly procedure instructs to clean parts, apply oil, and install the components in reverse order, replacing seals and rings as needed. Tools required include retaining ring pliers.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix WAK) Service Repair Ma...yan77xunhao
This document provides instructions for removing a swing motor from a 304.5 Mini Hydraulic Excavator. The instructions involve releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to detach the right console. Identification marks should be placed on all lines, hoses, wires and tubes before removal to aid reinstallation.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fikskkdmmd1
This document provides instructions for removing a swing motor from a 304.5 Mini Hydraulic Excavator. The steps include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to detach the right console. Identification marks should be placed on all lines, hoses, wires and tubes before removal to aid reinstallation.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fjskekfseik
This document provides instructions for removing the swing motor from a 304.5 Mini Hydraulic Excavator. The instructions include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to separate the right console to access the swing motor for removal. Proper containment of fluids and marking of disconnected lines and fittings is emphasized.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...cdfvvv1
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves removing plates, barrels, pistons, springs, gears and other components using various tools. Detailed steps and illustrations are provided to label parts and ensure correct reassembly.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...jdjkskmikdkmd
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. O-rings, seals, gears and other internal components are also dismantled from the motor housing. Detailed illustrations accompany each step for complete disassembly of the travel motor.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...paws21610697
The document provides instructions for removing and assembling the travel motor on a 305CR Mini Hydraulic Excavator. It details 27 steps to disassemble the travel motor involving removing plates, barrels, pistons, gears, seals, and other components. It then lists 27 steps for reassembling the travel motor, applying sealant and torque specifications where needed and noting the importance of cleanliness during assembly.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...uddksemd8ud
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. O-rings, seals, gears and other internal components are also dismantled from the motor housing. Detailed illustrations accompany each step for complete disassembly of the travel motor.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...f7djidksmd3e
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. O-rings, seals, gears and other internal components are also dismantled from the motor housing. Detailed illustrations accompany each step for complete disassembly of the travel motor.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fikskkdmmd1
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves removing plates, barrels, pistons, springs, gears and other components using various tools. Detailed steps and illustrations are provided to label parts and ensure correct reassembly.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...yan77xunhao
The document provides instructions for removing and assembling the travel motor on a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing tracks and sprockets, and then disconnecting hoses and removing bolts to take the travel motor off the undercarriage frame. Disassembly of the travel motor includes removing plates, barrels, pistons, gears, shafts, seals and other components. Reassembly follows the reverse order and notes to replace seals, apply oil, and ensure cleanliness.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...f8usiedkdmm
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
This document provides instructions for removing and installing gas springs and a fuel transfer pump on a Caterpillar 216 Skid Steer Loader. The gas spring removal instructions include detaching mounting brackets and pins to remove each gas spring. Installation is the reverse process. For the fuel transfer pump, the removal steps are loosening fuel lines, removing mounting bolts, and taking off the pump. Installation includes placing a new O-ring, bolting the pump back into position, and reconnecting fuel lines. Safety precautions are noted regarding contained fluids and released spring forces.
This document provides instructions for removing and installing gas springs and fuel injection lines on a 216 Skid Steer Loader. It outlines the required tools and parts, safety precautions, and step-by-step procedures for removing and installing the gas springs while supporting the raised cab. It also describes disconnecting and reconnecting the fuel lines and return line from the fuel injection pump, nozzles and engine. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for removing and installing gas springs and fuel injection lines on a 216 Skid Steer Loader. It outlines the required tools and parts, safety precautions, and step-by-step procedures for removing and installing the gas springs while supporting the cab. It also describes disconnecting and reconnecting the fuel lines and return line from the fuel injection pump and nozzles, replacing necessary washers and fittings.
This document provides instructions for removing and installing gas springs and a fuel transfer pump on a Caterpillar 216 Skid Steer Loader. The gas spring removal instructions include detaching mounting brackets and pins to remove each gas spring. Installation is the reverse process. For the fuel transfer pump, the removal steps are loosening fuel lines, removing mounting bolts, and taking off the pump. Installation includes placing a new O-ring, bolting the pump back into position, and reconnecting fuel lines. Safety notices are provided regarding contained fluids and spring force.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
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Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjskekfseik
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps to fully disassemble the pump by removing components like the pump head, piston, valves, seals and plates. It then lists 28 steps for reassembling the pump in reverse order, making sure to replace all O-rings and seals with new ones to prevent leaks. Special tools are required to install retaining rings and the process requires cleaning parts and torquing screws to the specified values.
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Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix WAK) Service Repair Ma...jdjkskmikdkmd
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The document provides instructions for disassembling and assembling the swivel on a 304.5 Mini Hydraulic Excavator. The disassembly procedure involves removing 15 fittings and components from the swivel housing including seals, rings, and a flange. The assembly procedure instructs to clean parts, apply oil, and install the components in reverse order, replacing seals and rings as needed. Tools required include retaining ring pliers.
Caterpillar Cat 304.5 Mini Hydraulic Excavator (Prefix WAK) Service Repair Ma...yan77xunhao
This document provides instructions for removing a swing motor from a 304.5 Mini Hydraulic Excavator. The instructions involve releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to detach the right console. Identification marks should be placed on all lines, hoses, wires and tubes before removal to aid reinstallation.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fikskkdmmd1
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Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fjskekfseik
This document provides instructions for removing the swing motor from a 304.5 Mini Hydraulic Excavator. The instructions include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to separate the right console to access the swing motor for removal. Proper containment of fluids and marking of disconnected lines and fittings is emphasized.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...cdfvvv1
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves removing plates, barrels, pistons, springs, gears and other components using various tools. Detailed steps and illustrations are provided to label parts and ensure correct reassembly.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...jdjkskmikdkmd
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. O-rings, seals, gears and other internal components are also dismantled from the motor housing. Detailed illustrations accompany each step for complete disassembly of the travel motor.
Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...paws21610697
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Caterpillar Cat 305CR Mini Hydraulic Excavator (Prefix DSA) Service Repair Ma...yan77xunhao
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Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...qfyc504378
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar C4.2 engine.
The idler gear removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The idler gear installation is the reverse of removal. Tolerances and specifications for components are provided.
The front housing removal requires removing several other components first, then removing bolts and separating the housing. Installation involves reversing the removal steps and checking gaskets and seals.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the flywheel, muffler brackets, and bolts to remove the housing.
2) Installing the housing by lifting it into place with tools, replacing the bolts, and reinstalling the muffler brackets.
3) Checking the flywheel runout after installation before reinstalling removed parts like the muffler and starter motor.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal procedure for the front housing includes removing components attached to the housing like the alternator and fuel injection pump. It also provides instructions for removing housing mounting bolts and removing the front housing from the engine.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
The document provides instructions for removing the cylinder head from a Caterpillar C4.2 engine used in 312D excavators. The steps include:
1. Removing the valve mechanism cover base, rocker shaft, pushrods, and electronic unit injectors.
2. Optionally removing the exhaust manifold if necessary.
3. Loosen and removing the cylinder head bolts in a specific sequence.
4. Removing the cylinder head from the engine block.
The instructions are part of a service manual for technicians, providing detailed procedures for disassembling and reassembling engine components.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Using lifting equipment to remove the flywheel housing which weighs approximately 29 kg.
2) Removing bolts and washers to separate the housing from the cylinder block and removing the oil seal.
3) Cleaning surfaces, installing a new gasket and positioning the housing before reinstalling bolts, washers and the oil seal.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 312D excavator engine. It describes using tools to remove the flywheel, rear crankshaft seal, and flywheel housing. It then explains how to prepare surfaces, install a new rear seal and gasket, and reinstall the flywheel housing. Additional steps include installing the flywheel, electric starter motor, and checking runout.
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar C4.2 engine.
2. Key steps include disconnecting hoses and tubes, removing bolts, and lifting the cylinder head off using a lifting device as it weighs approximately 80 kg.
3. Reinstallation involves installing a new gasket, lowering the cylinder head into place, and tightening the bolts in a specified sequence.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...qfyc504378
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
Caterpillar Cat 312C L Excavator (Prefix CBT) Service Repair Manual (CBT00001...qfyc504378
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, such as pressing bearings onto shafts and installing cups into the housing. Proper cleaning and application of sealant to mating surfaces is emphasized to prevent contamination.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...qfyc504378
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
The document provides instructions for removing and installing the front housing on a 312C excavator engine. It describes:
1) Removing components like the alternator, water pump and fuel injection pump before removing the front housing.
2) Loosening hoses and removing bolts to detach the front housing from other components.
3) Inspecting parts like gears, seals and gaskets during removal.
4) Cleaning mating surfaces and installing new gaskets or seals before reinstalling the front housing with bolts and hoses.
5) Checking timing gear alignment and installing other removed components after installing the front housing.
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, taking care to press bearings onto shafts using a press and support blocks. Proper cleaning and application of sealant is emphasized to prevent contamination.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 312C and 312C L excavator models. It outlines over 30 steps to disassemble components like the sprocket, travel brake valve, piston assemblies, barrel assembly, planetary gears, and covers. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment to properly disassemble the excavator systems. Safety notices are included regarding fluid drainage, spring pressures, and striking parts.
Caterpillar Cat 312B L Excavator (Prefix 9FS) Service Repair Manual (9FS00001...qfyc504378
The document provides instructions for removing and installing camshaft gears on Caterpillar 3054 engines. Key steps include:
1. Aligning timing marks and removing the camshaft gear bolt and washer
2. Using a puller tool to remove the camshaft gear
3. Inspecting the gear for wear and installing the gear by aligning the keyway and timing marks
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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Satta Matka Market is India's leading website providing the quickest sattamatka outcome, experienced in Satta Matka game. Our services include free Satta Matka Trick and Tips for Kalyan Matka and Disawar Satta King, as well as satta matka graphs, online play, tips and more. Our team of experts strive to help you recoup your losses quickly through our proposals such as Free Satta Matka Tips and Kalyan Bazar Tips. We are known as India's best Matka DpBoss portal site, here to deliver updates on all sorts of Satta Market like Kalyan Bazar, Milan, Rajdhani, Time Bazaar, Main and the most current charts. Stay tuned with us for more live updates on the Satta market
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5 MINI HYD EXCAVATOR ANR
Configuration: 304.5 Mini Hydraulic Excavator ANR00001-UP (MACHINE) POWERED BY 3024 Engine
Disassembly and Assembly
304.5 Mini Hydraulic Excavator Machine Systems
Media Number -RENR3548-04 Publication Date -01/08/2008 Date Updated -18/08/2008
i01368358
Piston Pump - Disassemble
SMCS - 5070-015
Disassembly Procedure
Table 1
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1P-1857 Snap Ring Pliers 1
B 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Note: Put identification marks on the pump and on all lines for installation purposes. Plug all
lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00722015
1. Remove allen head screw (1) .
2. Remove hub (2) from the shaft.
Illustration 2 g00721949
3. Remove collar (3) from the pump head.
4. Remove coupling (4) from the pump head.
5. Remove O-ring (5) from the pump head.
Note: Do not remove large allen head screw on valve (7).
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5. Illustration 3 g00722021
6. Remove two allen head screws (6) from the valve.
7. Remove valve (7) .
Illustration 4 g00722028
Illustration 5 g00722037
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6. 8. Remove piston (8) from the pump head.
9. Remove O-ring (9) from piston (8) .
Note: One allen head screw (10) is longer than the other three allen head screws.
Illustration 6 g00722043
10. Remove four allen head screws (10) .
11. Remove pump head (11) from the pump body.
Illustration 7 g00722051
12. Rotate the pump head to the other side.
13. Remove O-ring (12) from the pump head.
14. Remove four O-rings (13) from the pump head.
15. Remove plate (14) from the pump head.
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7. Illustration 8 g00722064
16. Remove two allen head screws (15) from the piston block.
17. Remove piston block (16) from the pump head.
Illustration 9 g00722086
18. Remove O-rings (17), (18), and (19) from the piston block.
Illustration 10 g00722089
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8. 19. Remove springs (20) and (21) from the pump body.
20. Use Tooling (A) to remove snap ring (22) .
21. Remove pump rotating group (23) from the shaft.
Illustration 11 g00722106
22. Remove spring retainer (24) from the swashplate.
Illustration 12 g00722113
23. Remove four allen head screws (25) from plate (26) .
24. Remove plate (26) from the pump body.
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9. Illustration 13 g00722120
25. Rotate plate (26) to the other side.
26. Remove O-ring (27) from the plate.
Illustration 14 g00722384
27. Remove valve assembly (28) from the pump body.
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10. Illustration 15 g00722149
28. Use Tooling (B) to remove snap ring (29) from the pump body.
29. Remove plate (30) from shaft (31) .
30. Remove shaft (31) from the pump body.
Illustration 16 g00722209
31. Rotate plate (30) to the other side.
32. Remove O-ring (32) from the plate.
33. Remove O-ring seal (33) from the plate.
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11. Illustration 17 g00722214
34. Use Tooling (A) to remove two snap rings (34) from shaft (31) .
35. Remove bearing (35) from shaft (31) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 23:29:23 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5 MINI HYD EXCAVATOR ANR
Configuration: 304.5 Mini Hydraulic Excavator ANR00001-UP (MACHINE) POWERED BY 3024 Engine
Disassembly and Assembly
304.5 Mini Hydraulic Excavator Machine Systems
Media Number -RENR3548-04 Publication Date -01/08/2008 Date Updated -18/08/2008
i01369293
Piston Pump - Assemble
SMCS - 5070-016
Assembly Procedure
Table 1
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1P-1857 Snap Ring Pliers 1
B 1P-1859 Snap Ring Pliers 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the assembly procedure, the interior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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13. Illustration 1 g00722214
1. Install bearing (35) onto shaft (31) .
2. Use Tooling (A) to install two snap rings (34) onto shaft (31) .
Illustration 2 g00722209
3. Install a new O-ring seal (33) into plate (30) .
4. Install a new O-ring (32) to plate (30) .
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14. Illustration 3 g00722149
5. Position shaft assembly (31) into the pump housing.
6. Install plate (30) onto shaft (31) and the pump housing.
7. Use Tooling (B) to install snap ring (29) onto shaft (31) .
Illustration 4 g00722384
8. Install valve assembly (28) to the pump body.
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15. Illustration 5 g00722120
9. Install a new O-ring (27) to plate (26) .
Illustration 6 g00722113
10. Place plate (26) to the pump housing.
11. Install four allen head screws (25) to plate (26). Tighten the allen head screws to a torque of
12 ± 3 N·m (9 ± 2 lb ft).
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16. Illustration 7 g00722106
12. Place spring retainer (24) to the swashplate.
Illustration 8 g00722089
13. Install pump rotating group (23) onto the shaft.
14. Use Tooling (A) to install snap ring (22) onto the shaft.
15. Install springs (21) and (20) into the pump housing.
Illustration 9 g00722086
16. Install new O-rings (17) , (18), and (19) onto the piston block.
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17. Illustration 10 g00722064
17. Place piston block (16) on the pump head.
18. Install two allen head screws (15) to piston block (16) .
Illustration 11 g00722051
19. Install plate (14) to the pump head.
20. Install four new O-rings (13) to the pump head.
21. Install a new O-ring (12) to the pump head.
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18. Illustration 12 g00722043
22. Place pump head (11) onto the pump body.
23. Install four allen head screws (10) to pump head (11). Tighten the allen head screws to a
torque of 55 ± 14 N·m (41 ± 10 lb ft).
Illustration 13 g00722037
Illustration 14 g00722028
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19. 24. Install a new O-ring (9) onto piston (8) .
25. Install piston (8) into the pump head.
Illustration 15 g00722021
26. Place valve (7) on the pump head.
27. Install two allen head screws (6) to the valve.
Illustration 16 g00721949
28. Install a new O-ring (5) to the pump head.
29. Install coupling (4) into the pump head.
30. Install collar (3) into the pump head.
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20. Illustration 17 g00722015
31. Install hub (2) onto the shaft.
32. Install allen head screw (1) to hub (2). Hub (2) must be installed against the shoulder of the
shaft. Tighten the allen head screw to a torque of 49 ± 9 N·m (36 ± 7 lb ft).
End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 23:30:20 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5 MINI HYD EXCAVATOR ANR
Configuration: 304.5 Mini Hydraulic Excavator ANR00001-UP (MACHINE) POWERED BY 3024 Engine
Disassembly and Assembly
304.5 Mini Hydraulic Excavator Machine Systems
Media Number -RENR3548-04 Publication Date -01/08/2008 Date Updated -18/08/2008
i01348698
Piston Pump - Install
SMCS - 5070-012
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 1 g00711747
1. Use a suitable lifting device to support the piston pump (10) in place. Weight of the piston
pump is 27 kg (60 lb).
Illustration 2 g00711740
2. Install the piston pump to the engine with a suitable lifting device.
3. Install washers and two bolts (9).
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24. Illustration 3 g00711728
Illustration 4 g00711880
4. Install a new O-ring (8) .
5. Install washers and four bolts (7) .
Illustration 5 g00711727
6. Connect lines (5) and (6) to the piston pump.
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25. Illustration 6 g00711725
7. Position left rear support assembly (4) .
8. Install washers and four bolts (3) .
Illustration 7 g00711720
Illustration 8 g00711712
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