This document provides instructions for removing and installing gas springs and a fuel transfer pump on a Caterpillar 216 Skid Steer Loader. The gas spring removal instructions include detaching mounting brackets and pins to remove each gas spring. Installation is the reverse process. For the fuel transfer pump, the removal steps are loosening fuel lines, removing mounting bolts, and taking off the pump. Installation includes placing a new O-ring, bolting the pump back into position, and reconnecting fuel lines. Safety notices are provided regarding contained fluids and spring force.
This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
This service repair manual provides instructions for removing and installing a gas spring on a 216 Skid Steer Loader. It details removing the bolts and pins holding the gas spring in place and using lifting tools to raise the cab enough to fully extend the spring. When installing, the left spring must be installed first and pins, bolts and clips are used to secure it in place. Similar steps are followed for the right spring and tools are removed before lowering the cab.
This document provides instructions for removing and installing fuel injection lines on a Caterpillar 3024C engine. The removal procedure involves disconnecting union nuts from the fuel injection lines and nozzles, and removing the lines, banjo bolt, washers and nuts as a unit or individually. The installation procedure specifies cleaning all parts and reversing the removal steps, ensuring not to turn the fuel nozzle tops. Precautions are given to contain fluids and prevent contamination.
This document provides instructions for removing and installing fuel injection lines on a Caterpillar 3024C engine. The removal procedure involves disconnecting union nuts from the fuel injection lines and nozzles, and removing the lines, banjo bolt, washers and nuts as a unit or individually. The installation procedure specifies cleaning all parts and reversing the removal steps, ensuring nozzles do not turn and lines are properly reconnected. Special notices provide contamination and fluid handling precautions.
This document provides instructions for removing and installing fuel injection lines on a Caterpillar 3024C engine. The removal procedure involves disconnecting union nuts from the fuel injection lines and nozzles, and removing the lines, banjo bolt, washers and nuts as a unit. The installation procedure specifies cleaning all parts and reversing the removal steps, ensuring washers are correctly positioned and tightening nuts to the specified torque. Safety notices emphasize the importance of cleanliness and containing fluids.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fijsekkdmdm2w
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...prmy389342
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
This document provides instructions for removing and installing various components on a Caterpillar 216 Skid Steer Loader, including:
- Removing and installing the gas spring that supports the cab. Precautions are listed to safely release the spring force.
- Removing the fuel transfer pump, including disconnecting fuel lines and removing mounting bolts.
- Removing the fuel injection lines by disconnecting unions at the nozzles and pump, removing banjo bolts, washers and nuts. Identification marks should be made for reinstallation.
This service repair manual provides instructions for removing and installing a gas spring on a 216 Skid Steer Loader. It details removing the bolts and pins holding the gas spring in place and using lifting tools to raise the cab enough to fully extend the spring. When installing, the left spring must be installed first and pins, bolts and clips are used to secure it in place. Similar steps are followed for the right spring and tools are removed before lowering the cab.
This document provides instructions for removing and installing fuel injection lines on a Caterpillar 3024C engine. The removal procedure involves disconnecting union nuts from the fuel injection lines and nozzles, and removing the lines, banjo bolt, washers and nuts as a unit or individually. The installation procedure specifies cleaning all parts and reversing the removal steps, ensuring not to turn the fuel nozzle tops. Precautions are given to contain fluids and prevent contamination.
This document provides instructions for removing and installing fuel injection lines on a Caterpillar 3024C engine. The removal procedure involves disconnecting union nuts from the fuel injection lines and nozzles, and removing the lines, banjo bolt, washers and nuts as a unit or individually. The installation procedure specifies cleaning all parts and reversing the removal steps, ensuring nozzles do not turn and lines are properly reconnected. Special notices provide contamination and fluid handling precautions.
This document provides instructions for removing and installing fuel injection lines on a Caterpillar 3024C engine. The removal procedure involves disconnecting union nuts from the fuel injection lines and nozzles, and removing the lines, banjo bolt, washers and nuts as a unit. The installation procedure specifies cleaning all parts and reversing the removal steps, ensuring washers are correctly positioned and tightening nuts to the specified torque. Safety notices emphasize the importance of cleanliness and containing fluids.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fijsekkdmdm2w
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...prmy389342
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fskekkdmdmdm3e
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...fusjekkdmdmd2w
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing bolts to lift off the cylinder head.
3. Reinstallation requires cleaning surfaces, installing new gaskets and seals, and tightening bolts in a specific sequence and to precise torque specifications.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fujkskemdmdm4r
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...8ufjsekddm8u
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, refilling fluids, and reinstalling removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...f8usejkddmmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...zan2736ban
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
Caterpillar cat 312 d2 l excavator (prefix eab) service repair manual (eab000...idkkddkmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...km7seydwuhdw
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for servicing a water pump on a Caterpillar 312B L excavator engine:
1) It describes removing the water pump by draining coolant and removing four bolts.
2) Disassembly steps include using tools to remove the pulley, flange, retaining ring, and internal components from the pump housing.
3) Assembly is the reverse of disassembly, checking components for wear and installing in the correct order using presses and tools.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual ...zan2736ban
The document provides instructions for servicing a water pump on a Caterpillar 312B L excavator engine:
1) It describes removing the water pump by draining coolant and removing four bolts.
2) Disassembly steps include using tools to remove the pulley, flange, retaining ring, and internal components from the pump housing.
3) Assembly is the reverse of disassembly, checking components for wear and installing in the correct order using presses and tools.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...fusjekkdmdmd2w
The document provides instructions for servicing a water pump on a Caterpillar excavator engine:
1) It describes removing the water pump by draining coolant and removing four bolts.
2) Disassembly steps include using tools to remove the pulley, flange, retaining ring, and internal components from the pump housing.
3) Assembly is the reverse of disassembly, checking components for wear and installing them back into the pump housing using presses and tools.
The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fujskekdjdmd
The document provides instructions for servicing components of a 235 excavator, including removing, disassembling, and reassembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Removal instructions involve disconnecting lines and removing mounting bolts. Disassembly involves removing internal components like springs, stems, and plugs. Reassembly follows the reverse order and ensures proper installation of seals and adjustment of clearance sizes.
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Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fskekkdmdmdm3e
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...fusjekkdmdmd2w
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing bolts to lift off the cylinder head.
3. Reinstallation requires cleaning surfaces, installing new gaskets and seals, and tightening bolts in a specific sequence and to precise torque specifications.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fujkskemdmdm4r
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...8ufjsekddm8u
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, refilling fluids, and reinstalling removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...f8usejkddmmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...zan2736ban
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
Caterpillar cat 312 d2 l excavator (prefix eab) service repair manual (eab000...idkkddkmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...km7seydwuhdw
- The document provides instructions for installing a cylinder head on a 3054C engine.
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- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for servicing a water pump on a Caterpillar 312B L excavator engine:
1) It describes removing the water pump by draining coolant and removing four bolts.
2) Disassembly steps include using tools to remove the pulley, flange, retaining ring, and internal components from the pump housing.
3) Assembly is the reverse of disassembly, checking components for wear and installing in the correct order using presses and tools.
Caterpillar Cat 312B and 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual ...zan2736ban
The document provides instructions for servicing a water pump on a Caterpillar 312B L excavator engine:
1) It describes removing the water pump by draining coolant and removing four bolts.
2) Disassembly steps include using tools to remove the pulley, flange, retaining ring, and internal components from the pump housing.
3) Assembly is the reverse of disassembly, checking components for wear and installing in the correct order using presses and tools.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...fusjekkdmdmd2w
The document provides instructions for servicing a water pump on a Caterpillar excavator engine:
1) It describes removing the water pump by draining coolant and removing four bolts.
2) Disassembly steps include using tools to remove the pulley, flange, retaining ring, and internal components from the pump housing.
3) Assembly is the reverse of disassembly, checking components for wear and installing them back into the pump housing using presses and tools.
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1) Procedures for removing and installing the automatic timing advance, which involves aligning gears, removing bolts and plates, and using support tools.
2) Disassembling the automatic timing advance unit by removing screws, plates, springs, weights and seals.
3) Reassembling the automatic timing advance unit by installing seals, gears, slides, weights, springs and plates.
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This document provides instructions for removing and installing components on a 322C L Hydraulic Excavator including:
1. Removing and installing a unit injector hydraulic pump, which involves disconnecting lines and reconnecting a harness.
2. Removing a turbocharger by removing bolts, nuts and disconnecting tubes.
3. Disassembling a turbocharger by removing housings and waste gate.
4. Assembling a turbocharger by positioning housings and cartridge assembly and reconnecting tubes.
5. Removing an exhaust manifold by first removing the turbocharger, then removing bolts and nuts.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NDDC7000...fujskekdjdmd
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
216 and 226 Skid Steer Loaders Machine Systems
Media Number -RENR2862-04 Publication Date -01/10/2009 Date Updated -30/10/2009
i03720941
Gas Spring - Remove and Install
SMCS - 7301-S3
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7574 Link Bracket 2
8T-4779 Bolt 4
8T-4122 Hard Washer 4
B 1U-9200 Lever Puller Hoist 1
C
138-7573 Link Bracket 1
6V-8675 Bolt 1
6V-8149 Nut 1
5P-8245 Hard Washer 2
Start By:
A. Raise the cab. Refer to Disassembly and Assembly, "Cab - tilt".
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3. Illustration 1 g02005361
1. Open engine enclosure (1) .
Illustration 2 g02005393
2. Remove bolts (2) and position back up alarm (3) out of the way.
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4. Illustration 3 g02005415
3. Attach Tooling (C) to engine enclosure (1). Close engine enclosure (1). Attach Tooling (B)
and Tooling (A) to cab (4). Attach Tooling (B) to engine enclosure (1). The weight of cab
(4) is approximately 290 kg (640 lb).
Illustration 4 g02020355
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5. Illustration 5 g02020453
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Use Tooling (B) in order to raise the cab enough to fully extend right gas spring (5) .
Note: The gas spring on the right side of the machine will become fully extended
before the left gas spring.
5. Remove clip (7) and clip (10). Remove pin (6). Remove pin (8) and spacer (9) in order to
remove right gas spring (5) .
Illustration 6 g02020473
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6. Illustration 7 g02020513
Illustration 8 g02020518
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Use Tooling (B) in order to raise the cab enough to fully extend left gas spring (11) .
7. Remove clip (12) and clip (14). Remove pin (13). Remove pin (16) and spacer (15) in order
to remove left gas spring (11) .
Installation Procedure
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7. Illustration 9 g02006058
Note: Do not support the cab with safety latch (17) when gas springs are removed.
Note: The gas spring on the left side of the machine must be installed first.
Illustration 10 g02020518
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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8. Illustration 11 g02020513
Illustration 12 g02020473
1. Use Tooling (B) to position the cab in order to install left gas spring (11) .
2. Install left gas spring (11), spacer (15), and pin (16). Install pin (13), clip (12) and clip (14) .
Illustration 13 g02020453
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9. Illustration 14 g02020355
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Position the cab in order to install right gas spring (5). Install right gas spring (5), spacer (9),
and pin (8). Install pin (6), clip (7) and clip (10) .
Illustration 15 g02005415
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10. 4. Remove Tooling (A) and the suitable lifting device from cab (4). Remove Tooling (B) and
Tooling (C) from engine enclosure (1).
Illustration 16 g02005393
5. Position back up alarm (3) and install bolts (2) .
Illustration 17 g02005361
6. Shut engine enclosure (1) .
End By: Lower the cab. Refer to Disassembly and Assembly, "Cab - tilt".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 30 22:44:35 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01590349
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
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12. Illustration 1 g00824616
1. Loosen hose clamps and remove the two fuel lines from fuel transfer pump (1) .
2. Remove two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
Note: Before removing the fuel transfer pump (1) from the cylinder block, note the position
of the flange (2) of the fuel transfer pump (1) for assembly.
3. Remove fuel transfer pump (1) and O-ring (3). Replace the O-ring when you install the fuel
transfer pump.
Note: In order to remove the fuel transfer pump from the engine, it may be necessary to
rotate the crankshaft until the rocker arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 30 22:45:47 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01590391
Fuel Transfer Pump - Install
SMCS - 1256-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
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14. Illustration 1 g00824616
Note: Ensure that the camshaft lobe for the fuel transfer pump is at minimum lobe lift
before the fuel transfer pump is installed.
Note: The flange of the fuel transfer pump has two sets of locating holes. This allows the
fuel transfer pump to be mounted in four positions.
1. Put O-ring (3) and fuel transfer pump (1) in position on the engine. Ensure that the rocker
lever is positioned correctly on the camshaft lobe.
2. Install two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
3. Connect the two fuel lines and hose clamps to the fuel transfer pump (1). Tighten the hose
clamps.
4. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for additional
information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 30 22:46:36 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01783599
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all tube assemblies for installation purposes. Plug all tube
assemblies. This helps to prevent contaminants from entering the system.
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16. Illustration 1 g00818680
NOTICE
Do not let the tops of fuel nozzles turn when the fuel line nuts are
loosened or tightened.
The nozzles will be damaged if the top of the nozzle turns in the body.
The engine will be damaged if a defective fuel injection nozzle is used
because the shape of fuel (spray pattern) that comes out of the nozzles
will not be correct.
1. Disconnect union nuts (1) for fuel injection lines (2) from fuel injection nozzles.
2. Disconnect union nuts (1) for fuel injection lines (2) from the fuel injection pump.
3. Remove fuel injection lines (2) from the engine as a unit.
4. Remove banjo bolt (4) from fuel return line (3) .
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17. Illustration 2 g00824793
5. Remove washers (8) from fuel return line (3) .
6. Remove nut (5) from fuel injection nozzles (7).
7. Remove fuel return line (3) from the engine and remove washers (6) from fuel injection
nozzles (7).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
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18. Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00824793
1. Install new washers (6) to fuel injection nozzles (7) and install fuel return line (3) to the fuel
injection nozzles.
2. Install nuts (5) to fuel injection nozzles (7) .
Tighten the nuts to a torque of 27 N·m (20 lb ft).
3. Install new washers (8) to fuel return line (3) and install banjo bolt (4) to the fuel injection
pump. Tighten banjo bolt (4) to a torque of 2.5 N·m (22 lb in).
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19. Illustration 4 g00818680
4. Install fuel injection lines (2) on the engine as a unit.
NOTICE
Do not let the tops of fuel nozzles turn when the fuel line nuts are
loosened or tightened.
The nozzles will be damaged if the top of the nozzle turns in the body.
The engine will be damaged if a defective fuel injection nozzle is used
because the shape of fuel (spray pattern) that comes out of the nozzles
will not be correct.
5. Connect fuel injection lines (2) to the fuel injection pump.
Tighten union nuts (1) to a torque of 23 N·m (17 lb ft).
6. Connect fuel injection lines (2) to fuel injection nozzles (7) .
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20. Tighten union nuts (1) to a torque of 23 N·m (17 lb ft).
7. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for more
information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 30 22:47:25 UTC+0800 2019
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21. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i02398636
Fuel Injection Nozzles - Remove
SMCS - 1254-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
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22. Illustration 1 g00854283
1. Remove fuel injection nozzle (1) from the cylinder head.
2. Remove seat washer (2) from the cylinder head. Cap all openings or plug all openings
immediately after removal.
Note: Do not reuse seat washer (2) after removal. Replace the seat washer with a new part
during installation.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 30 22:48:14 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i02398655
Fuel Injection Nozzles - Install
SMCS - 1254-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
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24. Illustration 1 g00854283
Note: Do not reuse seat washer (2) after removal. Replace the seat washer with a new part
before installation.
1. Install seat washer (2) into the injector bore in the cylinder head.
2. Install fuel injection nozzle (1) into the cylinder head. Tighten the fuel injection nozzles to a
torque of 64 N·m (47 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 30 22:49:03 UTC+0800 2019
2/2
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01590847
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3
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27. Illustration 1 g00824952
1. Disconnect electrical connections (3) to the fuel shutoff solenoid (1). Mark all connections
for later installation.
2. Remove fuel shutoff solenoid (1) from the fuel injection pump housing by rotating the fuel
shutoff solenoid in a counterclockwise direction.
3. Remove the O-ring seal (2) from fuel shutoff solenoid (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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28. Illustration 2 g00824952
1. Check the condition of O-ring seal (2). If the O-ring seal is worn or damaged use a new part
for replacement.
2. Install fuel shutoff solenoid (1) into the fuel injection pump housing by rotating the fuel
shutoff solenoid in a clockwise direction. Tighten the fuel shutoff solenoid to a torque of 17
N·m (12 lb ft).
3. Reconnect electrical connection (3) to fuel shutoff solenoid (1) before you operate the
engine.
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29. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216 SKID STEER LOADER 4NZ
Configuration: 216 226 228 Skid Steer Loader 4NZ00001-03399 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3024C Engine for Caterpillar Built Machines
Media Number -SENR5006-04 Publication Date -01/01/2009 Date Updated -16/01/2009
i01617530
Governor - Disassemble
SMCS - 1264-015
Disassembly Procedure
Start By:
A. Remove the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
Note: The components for the governor assembly are located in the engine front housing.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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30. Dispose of all fluids according to local regulations and mandates.
Removal of the Governor Weight Assembly
Illustration 1 g00837567
1. Remove slider (2) from the end of the camshaft gear.
2. Remove bolts (1) that secure governor weight assembly (4) to the end of camshaft gear (3)
and then remove governor weight assembly (4) .
3. Check governor weight assembly (4) for any wear or damage. Replace any components that
are worn or damaged.
Removal of the lever for the Engine Stop
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31. Illustration 2 g00837587
Illustration 3 g00837825
1. Remove spring (5) from lever (6) for the engine stop.
2. Loosen bolt (9) and nut (11) that secures control arm (7) to the lever (6) for the engine stop.
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32. Note: Do not remove nut (11) and washers (10) from bolt (9) .
3. Remove control arm (7) from lever (6) for the engine stop .
4. Remove lever (6) for the engine stop from the engine front housing (8).
Note: The bushing is secured to the engine front housing with a special adhesive. The
bushing must not be removed. If the bushing is removed, the threads in the engine front
cover will be damaged.
5. The lever for the engine stop consists of the following components: clip (12) and O-ring
(13) .
6. Check the components for wear or damage. Replace the components that are worn or
damaged.
Remove the linkage for the fuel injection pump
Note: When the linkage for the fuel injection pump is removed or the engine front cover is
replaced, the setting for the maximum fuel may be affected.
Illustration 4 g00837709
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