1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
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This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, positioning shims and the pump, and tightening bolts to the specified torque.
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This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
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This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with new seals and following specified torques. Cautions are provided regarding containing fluids and preventing contamination.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
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This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, positioning shims and the pump, and tightening bolts to the specified torque.
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This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
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This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
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This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
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The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
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The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or bolting components back into place while following proper safety practices.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...f8usejkddmmd
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components such as lines, solenoids, pumps, manifolds, and gaskets. Instructions are provided for cleaning parts and surfaces, installing new gaskets or seals, and reconnecting or reinstalling the components in the reverse order of removal while following torque specifications. Cautions are given to contain fluids and avoid contaminating parts.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...f8usejkddmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and reinstalling components while taking precautions to prevent contamination.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...udjkdksmmd
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components such as lines, solenoids, pumps, manifolds, and gaskets. Instructions are provided for cleaning parts and surfaces, installing new gaskets or seals, and reconnecting or reinstalling the components in the reverse order of removal while following torque specifications. Cautions are given to contain fluids and avoid contaminating parts.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...udjkdksmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing component details for reinstallation. Safety notices emphasize keeping parts clean and containing fluids during maintenance.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...udjkdksmmd
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components such as lines, solenoids, pumps, manifolds, and gaskets. Instructions are provided for cleaning parts and surfaces, installing new gaskets or seals, and reconnecting or reinstalling the components in the reverse order of removal while following torque specifications. Cautions are given to contain fluids and avoid contaminating parts.
Caterpillar Cat 301.5, 301.6 and 301.8 Mini Hydraulic Excavator (Prefix BFA) ...tengtui535
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
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This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, and hub. The assembly procedure provides steps to install 23 components in reverse order and includes checking brake clearance and installing seals and bearings. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for disassembling and assembling the main hydraulic pump of a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using various tools to set dimensions and install retaining rings, seals and bearings. Precision is required to mark positions of parts and reinstall components in their original orientation for proper function.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
The document provides instructions for disassembling the front and rear axles of an M315F wheeled excavator. It lists required tools and presents a 23 step procedure for removing components like carrier housings, planetary gears, bearings, seals, and hubs. Detailed illustrations accompany each step to show how to properly disassemble parts. Safety notices are included to handle fluids and springs safely during the process.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. It then lists the assembly steps in reverse order, noting to replace all seals and gaskets, apply oil, and ensure cleanliness during assembly.
Caterpillar Cat M312 Excavator (Prefix 6TL) Service Repair Manual (6TL00001-0...paws21610697
This document provides the disassembly and assembly procedures for the swing drive of an M312 excavator. The disassembly procedure involves 28 steps to remove components such as the swing brake assembly, discs, plates, piston, seals, shaft, gears, bearings, and housing. The assembly procedure involves 17 steps and requires various tools to install components in the reverse order of disassembly while applying lubricant and ensuring proper torque specifications are achieved.
This document provides instructions for removing and installing engine oil filter bases and related components on Caterpillar 3304B and 3306B engines. The procedures describe removing the oil filter, oil filter base, gaskets and O-rings. Instructions are provided for disassembling the oil filter base by removing covers, bolts, springs and plungers. Reassembly and installation steps are also outlined. Tools required are listed for each procedure. Precautions are noted to keep parts clean and contain fluids.
Caterpillar Cat D250E II Articulated Truck (Prefix 4PS) Service Repair Manual...paws21610697
The document provides instructions for disassembling and assembling the piston pump used for steering on a D250E II Articulated Truck. The disassembly procedure involves removing 21 individual parts from the pump housing. The assembly procedure instructs assembling the 21 parts in the reverse order, applying lubrication and torque specifications as needed. Tools required include various drivers, pliers, and lubricants.
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the rear housing. Various parts are inspected for wear or damage during disassembly. Cleaning and replacement parts are also discussed. Tools required are listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i04583132
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. If necessary, remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel
Shutoff Solenoid - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00825132
Illustration 2 g00825137
1. Remove bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
2. Carefully raise fuel injection pump (1) from the cylinder block and remove clip (7) that
connects link (6) to fuel rack control (5) .
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4. 3. Remove fuel injection pump (1) from the cylinder block.
Note: Record the thickness of each shim and the number of shims for reassembly. The fuel
injection timing is determined by the shim pack thickness that is between the fuel injection
pump and the mounting face on the cylinder block. For more information on the fuel
injection pump, refer to Specifications, "Fuel Injection Pump".
4. Remove shims (3) from the mounting plate.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01591134
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 1 g00825132
1. Position the correct number of shims (3) on the mounting face of the cylinder block. Refer
to Specifications, "Fuel Injection Pump".
Illustration 2 g00825137
2. Position fuel injection pump (1) close to the mounting face of the cylinder block, and
connect link (6) and fuel rack control (5) with clip (7) .
3. Put fuel injection pump (1) in position on the mounting face of the cylinder block.
4. Install bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
Tighten bolts (4) and nuts (2) to the following torque.
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7. 3003 Engine ... 6 N·m (4 lb ft)
3013, 3014, and 3024 Engines ... 15 N·m (11 lb ft)
3024C Engine ... 15 N·m (11 lb ft)
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
b. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01893805
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00825291
Typical example
1. Remove exhaust manifold nuts (5) and bolts (6) .
2. Remove exhaust manifold (4) from the cylinder head (1) .
3. Remove gasket (3) from the cylinder head.
4. Remove any remaining gasket material and carbon from the cylinder head and the exhaust
manifold. Be careful not to damage the mating surface on the cylinder head for the exhaust
manifold.
5. Remove studs (2) for exhaust manifold (4) from cylinder head (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825291
Typical example
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10. 1. If studs (2) were removed during disassembly, install attaching studs (2) to cylinder head
(1) .
2. Put a new exhaust manifold gasket (3) in position on cylinder head (1) .
Note: Do not use any sealant on the exhaust manifold gasket.
3. Put exhaust manifold (4) in position on cylinder head (1) .
4. Install exhaust manifold nuts (5) and bolts (6) .
For 3013C Engines and 3024C Engines, tighten nuts (5) and bolts (6) to a torque of 25 N·m
(18 lb ft).
For 3011C Engines, tighten nuts (5) and bolts (6) to a torque of 10 N·m (89 lb in).
Note: Tighten the two inner bolts first on three cylinder engines. Tighten the four inner
bolts first on four cylinder engines. Then tighten the two outer bolts and the two nuts.
Ensure that the bolts with different lengths are installed in the correct holes.
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01481961
Inlet Manifold - Remove - 3013, 3014, and 3024 Engines
SMCS - 1058-011
S/N - 2141-UP
S/N - 3TW1-UP
S/N - 4AZ1-UP
S/N - 4CZ1-UP
S/N - 4HW1-UP
S/N - 4ZW1-UP
S/N - 7ES1-UP
S/N - 8FG1-UP
S/N - 9TJ1-UP
S/N - AFW1-UP
S/N - ANR1-UP
S/N - CSS1-UP
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
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12. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: The inlet manifold that is used on the 3013, 3014, and 3024 Engines is removable as a
separate part. The inlet manifold on the 3003 Engine is part of the valve mechanism cover.
Illustration 1 g00592847
1. Remove bolts (1) and inlet manifold (2) from the cylinder head.
2. Remove the gasket for the inlet manifold from the spacer plate.
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13. Illustration 2 g00592858
3. Remove spacer plate (3) for the inlet manifold.
Illustration 3 g00592865
4. Remove spacer plate gasket (4) for the inlet manifold from the cylinder head.
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01472822
Inlet Manifold - Install - 3013, 3014, and 3024 Engines
SMCS - 1058-012
S/N - 2141-UP
S/N - 3TW1-UP
S/N - 4AZ1-UP
S/N - 4CZ1-UP
S/N - 4HW1-UP
S/N - 4ZW1-UP
S/N - 7ES1-UP
S/N - 8FG1-UP
S/N - 9TJ1-UP
S/N - AFW1-UP
S/N - ANR1-UP
S/N - CSS1-UP
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
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15. Contaminants may cause rapid wear and shortened component life.
Note: The inlet manifold that is used on the 3013, 3014 and 3024 Engines is removable as a
separate part. The inlet manifold on the 3003 engine is part of the valve mechanism cover.
1. Clean the cylinder head surface and the spacer plate for the inlet manifold. Ensure that no
debris or gasket material is remaining on the mating surfaces.
Illustration 1 g00592865
2. Install new spacer plate gasket (4) for the inlet manifold on the cylinder head.
Illustration 2 g00592858
3. Install spacer plate (3) for the inlet manifold.
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16. Illustration 3 g00592847
4. Install a new gasket for the inlet manifold and position inlet manifold (2) on the cylinder
head.
5. Install bolts (1) that fasten the inlet manifold to the cylinder head and tighten bolts (1) to the
following torque:
3013 Engine ... 10 N·m (90 lb in)
3014 and 3024 Engines ... 14 N·m (10 lb ft)
Copyright 1993 - 2020 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02399171
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Before you begin the removal of the valve springs, refer to Specifications, "Cylinder Head
Valves" and Testing and Adjusting, "Cylinder Head - Inspect" for appropriate information on the
valve springs.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
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18. 1. Ensure that the piston is at the top center position.
Illustration 1 g00825744
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. Use Tooling (A) to compress valve springs (1) . Remove valve keepers (2) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
3. Release the pressure on Tooling (A) . Remove valve spring retainer (3) and valve springs
(1) from the cylinder head.
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19. NOTICE
Do not turn the crankshaft while the valve springs are removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825744
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Place new valve springs (1) into position on the cylinder head.
Note: Ensure that the closed damper coils are toward the cylinder head if double valve
springs are used.
2. Install valve spring retainer (3) .
3. Use Tooling (A) to compress valve springs (1) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Install valve keepers (2) in order to lock the valve springs in position.
5. Release the pressure slowly on Tooling (A) . Remove Tooling (A) . Strike the top of the
valves with a soft faced hammer in order to ensure that the valve keepers are properly
installed.
End By: Install the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod
- Install".
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02015360
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom face of the cylinder head. Use a dial indicator to check the depth of the
valves below the face of the cylinder head before the valve springs are removed. Refer to
the Specifications, "Cylinder Head Valves" for the correct dimensions.
2. Place an index mark on the heads of the inlet valves and the exhaust valves for installation
purposes.
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23. Illustration 1 g00659252
Illustration 2 g00825746
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
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