1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
Volvo g940 motor grader service repair manualfjsekkskem
- The document provides information on servicing the steering and front axle components of a machine.
- It describes removing and installing the front axle frame, adjusting toe-in, repacking wheel bearings, and performing function checks of the steering system.
- Detailed step-by-step instructions are given for maintenance, repair, and replacement procedures for parts like the wheel hub and front axle components.
DIAGRAMA ELECTRICO 336DL CAT. Renr95870001juanManuel1001
This document provides information on electrical system components and symbols for a 330D and 336D excavator. It includes:
1) A table listing connector and component locations by schematic and machine location.
2) Pages of electrical schematic symbols and their meanings.
3) A section defining harness and wire symbols such as colors, gauges and connector identification codes.
The document is a reference for technicians servicing the excavator's electrical system. It identifies all electrical connectors, components and their machine locations for troubleshooting.
Este módulo introduce al estudiante al motor con tecnología ACERT C4.2, C6.4 / C4.4, C6.6. El estudiante aprenderá a identificar las etiquetas de seguridad del motor, conocerá las especificaciones técnicas de los modelos y realizará la inspección de mantenimiento siguiendo los procedimientos del manual. Completará hojas de trabajo para reforzar los conocimientos adquiridos.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjskekfseik
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts/bolts and gasket. Installation requires a new gasket and tightening nuts/bolts.
4) Inlet manifold removal requires removing bolts, gaskets, and spacer plate. Installation involves cleaning,
The hydraulic system main control valve on the excavator is similar to another model and includes an attachment control valve. The control valve group has two negative flow control valves, a straight travel valve, a parallel tandem logic valve, and a selector valve. The document then provides diagrams and explanations of the individual control valves that make up the hydraulic system, including the main control valve, bucket control valve, boom control valve, and others.
PLANO HIDRAULICO INTERACTIVO 336DL Renr99800001juanManuel1001
This document provides a schematic for the hydraulic system of an excavator. It includes symbols for hydraulic components and their connections. The schematic can be navigated using blue hyperlinks and bookmarks. Component locations and identification numbers are listed in tables for reference.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j000...fjjkskefmsemwe
This document provides instructions for separating and reconnecting the loader frame from the rear frame on a 966H wheel loader. It includes 20 steps to remove the frames, separate mounting components, and replace bearings. Tools required include hydraulic jacks, pullers, and drivers. Precautions are outlined for safe removal and installation of components, and applying lubricant to pins before reconnecting the frames.
Volvo g940 motor grader service repair manualfjsekkskem
- The document provides information on servicing the steering and front axle components of a machine.
- It describes removing and installing the front axle frame, adjusting toe-in, repacking wheel bearings, and performing function checks of the steering system.
- Detailed step-by-step instructions are given for maintenance, repair, and replacement procedures for parts like the wheel hub and front axle components.
DIAGRAMA ELECTRICO 336DL CAT. Renr95870001juanManuel1001
This document provides information on electrical system components and symbols for a 330D and 336D excavator. It includes:
1) A table listing connector and component locations by schematic and machine location.
2) Pages of electrical schematic symbols and their meanings.
3) A section defining harness and wire symbols such as colors, gauges and connector identification codes.
The document is a reference for technicians servicing the excavator's electrical system. It identifies all electrical connectors, components and their machine locations for troubleshooting.
Este módulo introduce al estudiante al motor con tecnología ACERT C4.2, C6.4 / C4.4, C6.6. El estudiante aprenderá a identificar las etiquetas de seguridad del motor, conocerá las especificaciones técnicas de los modelos y realizará la inspección de mantenimiento siguiendo los procedimientos del manual. Completará hojas de trabajo para reforzar los conocimientos adquiridos.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjskekfseik
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts/bolts and gasket. Installation requires a new gasket and tightening nuts/bolts.
4) Inlet manifold removal requires removing bolts, gaskets, and spacer plate. Installation involves cleaning,
The hydraulic system main control valve on the excavator is similar to another model and includes an attachment control valve. The control valve group has two negative flow control valves, a straight travel valve, a parallel tandem logic valve, and a selector valve. The document then provides diagrams and explanations of the individual control valves that make up the hydraulic system, including the main control valve, bucket control valve, boom control valve, and others.
PLANO HIDRAULICO INTERACTIVO 336DL Renr99800001juanManuel1001
This document provides a schematic for the hydraulic system of an excavator. It includes symbols for hydraulic components and their connections. The schematic can be navigated using blue hyperlinks and bookmarks. Component locations and identification numbers are listed in tables for reference.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j000...fjjkskefmsemwe
This document provides instructions for separating and reconnecting the loader frame from the rear frame on a 966H wheel loader. It includes 20 steps to remove the frames, separate mounting components, and replace bearings. Tools required include hydraulic jacks, pullers, and drivers. Precautions are outlined for safe removal and installation of components, and applying lubricant to pins before reconnecting the frames.
Valtra Valmet 6200 TRACTOR Service Repair Manualkjmemf uikfjmd
This is the Highly Detailed factory service repair manual for theVALTRA VALMET 6200 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.VALTRA VALMET 6200 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Electrical System
Power Transmission
Brake System
Steering System and Front Axle
Frame and Wheels
Cab and Shields
Hydraulics
Tools
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveVALTRA VALMET 6200 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Massey Ferguson Global Series Product BookTim Miller
This is the user manual of the Massey Ferguson Global Series.
>> READ MORE: https://www.obdadvisor.com/heavy-duty-truck-scan-tool/
This article shows a helpful in-depth review of the 9 best scan tools for heavy-duty trucks.
Preparing a suitable tool can helps you diagnose your car and make a wise decision before going to the repair shop. Visit our site to get the review and choose the best-matching scanner for your vehicle.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
Case cx130 crawler excavator service repair manualjksejkmds
This document provides safety information and standard torque specifications for CNH excavators. It outlines cleaning and inspection procedures for repair work. Bearings, gears, seals, and other parts should be carefully inspected and replaced if worn or damaged. Only genuine replacement parts and specified lubricants should be used. Proper safety precautions and torque values are important to prevent injury during maintenance and repair work.
Kubota v3800 di t-e3b diesel engine service repair manualfujsefksemm
This workshop manual provides service information for the V3600-E3B, V3600-T-E3B, and V3800DI-T-E3B diesel engines. It covers identification of the engine model and serial number, general safety precautions for servicing, and a maintenance checklist. The manual also includes detailed check procedures to be performed at regular intervals, ranging from daily to every 3000 hours. Specification tables are provided with details on engine model, performance, dimensions, and other technical information.
El documento proporciona instrucciones detalladas para desmontar y revisar las piezas de una caja de cambios de vehículo, así como para volver a montarla. Describe cada paso del proceso, incluyendo cómo extraer los engranajes, anillos sincronizados y otros componentes, y cómo revisarlos para el desgaste antes de volver a montar la caja de cambios.
This document is a workshop manual providing instructions for maintenance, service, and repair of Isuzu industrial diesel engines models A-4JA1 and A-4JB1. It contains 13 sections covering general information, maintenance, disassembly, inspection, reassembly, lubrication systems, cooling systems, fuel systems, electrical systems, troubleshooting, special tools, repair standards, and conversion tables. The manual aims to help technicians correctly perform work on these engines.
This document provides troubleshooting information for issues related to the engine speed/timing sensors on a 3406E truck engine. It describes testing the sensor circuits if diagnostic codes related to the primary or secondary engine speed sensor are present. The procedure involves measuring the sensor resistance through the engine harness and inspecting the sensor installation and wiring harness if needed. Replacing stamped terminals in the wiring harness with machined terminals may resolve intermittent faults caused by issues with the wiring harness terminals.
Este documento proporciona especificaciones e información sobre los tipos y capacidades de líquidos recomendados para el vehículo, incluidos aceite de motor, refrigerante, líquido de transmisión automática y más. Explica los símbolos internacionales utilizados para identificar los puntos de inspección y llenado de líquidos. Recomienda utilizar únicamente piezas, lubricantes y productos químicos de la marca Mopar para el servicio.
El documento proporciona información técnica sobre el tren de rodaje del Audi Q7, incluyendo detalles sobre la suspensión, frenos, dirección y neumáticos. Describe los componentes principales como los ejes delantero y trasero, la suspensión neumática opcional, el sistema de frenos y el freno de estacionamiento por pedal. También incluye información sobre el ESP y el sistema de control de presión de los neumáticos.
The document summarizes the key features and specifications of the 1NZ-FE engine used in the 2000 Toyota Echo. The 1.5L 4-cylinder engine uses Variable Valve Timing-intelligent (VVT-i) technology and achieves high performance, fuel efficiency, low emissions and noise. It has a maximum output of 108 horsepower at 6000 rpm and peak torque of 105 lb-ft at 4200 rpm. The engine utilizes lightweight materials and a compact design.
Hyster g007 (h12.00 xm) forklift parts catalogue manualjjdjfkkskemme
This parts manual is divided into 14 major sections covering the various systems of the Challenger H8.00-12.00XM truck. Section 1 covers the frame and includes descriptions and illustrations of components such as the hood, cab, counterweight, floor plates, and labels. Repair procedures can be found in the service manual.
Hyster c203 (a1.00 xl europe) forklift service repair manualfjskkkdmem
The document summarizes the components and operation of electric lift truck steering systems. It includes:
- Two types of steering systems - power steering and power steering with on-demand. The on-demand system only runs the pump motor when the steering wheel is turned.
- Key components like the steering wheel, encoder, control unit, pump and hydraulic lines that send oil to steering motors or cylinders.
- How the encoder and control unit work together to sense steering input and route hydraulic fluid accordingly.
- Instructions for removing and servicing components like the steering wheel, switches and hydraulic hoses.
Kioti Daedong DK35 Tractor Service Repair Manualhjnnsemmm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK35 TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 general information
1. tractor view
2. tightening torque for standard bolts and nuts
3. specifications
4. identification
5. caution before repair
6. regular check
7. oil & water supply list
Chapter 2 engine system
1. general
2. structure and function
3. disassembling and servicing
Chapter 3 main body
1. exterior
2. clutch
3. transmission
4. rear axle
5. brake
6. front axle
7. steering system
8. hydraulic system
Chapter 4 electric system
1. electronic instrumentation
2. switches
3. lamps
4. fuse box and relay
5. motors
6. battery
7. wiring diagram
8. trouble shooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
This document is the service manual for the Yamaha YFM700RV vehicle. It provides important safety information and instructions for repair technicians. The manual is organized into chapters covering general information, specifications, periodic maintenance procedures, engine repair, and other systems. Technicians are expected to have a basic understanding of mechanical repair principles. The manual uses symbols to identify lubrication points, tightening specifications, and other technical details.
This document provides instructions for disassembling and inspecting engine components. It describes removing external parts like the injection pump, oil cooler, and intake manifold. It also explains taking apart internal parts such as the pistons, connecting rods, cylinder head, camshaft, and crankshaft. The inspection section gives specifications to check components like the cylinder head, valves, pistons, and camshaft for wear and damage. It provides guidance on repairing or replacing worn parts.
Kioti daedong dk35 tractor parts catalogue manualfjjsekfxswzksmem
This document is a spare parts list for DK 35-40-450L tractors. It provides information on part groups, components, references, interchangeability, and specifications for different models. The list contains details on each part, including part number, name, quantity, and remarks. It is intended to help with ordering replacement parts and repair by providing the correct part identification and specifications based on the tractor model and country. The list may be modified over time as products are continuously improved.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...tuzhiyou2
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, positioning shims and the pump, and tightening bolts to the specified torque.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...qfyc504378
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
Valtra Valmet 6200 TRACTOR Service Repair Manualkjmemf uikfjmd
This is the Highly Detailed factory service repair manual for theVALTRA VALMET 6200 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.VALTRA VALMET 6200 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Electrical System
Power Transmission
Brake System
Steering System and Front Axle
Frame and Wheels
Cab and Shields
Hydraulics
Tools
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveVALTRA VALMET 6200 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Massey Ferguson Global Series Product BookTim Miller
This is the user manual of the Massey Ferguson Global Series.
>> READ MORE: https://www.obdadvisor.com/heavy-duty-truck-scan-tool/
This article shows a helpful in-depth review of the 9 best scan tools for heavy-duty trucks.
Preparing a suitable tool can helps you diagnose your car and make a wise decision before going to the repair shop. Visit our site to get the review and choose the best-matching scanner for your vehicle.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
Case cx130 crawler excavator service repair manualjksejkmds
This document provides safety information and standard torque specifications for CNH excavators. It outlines cleaning and inspection procedures for repair work. Bearings, gears, seals, and other parts should be carefully inspected and replaced if worn or damaged. Only genuine replacement parts and specified lubricants should be used. Proper safety precautions and torque values are important to prevent injury during maintenance and repair work.
Kubota v3800 di t-e3b diesel engine service repair manualfujsefksemm
This workshop manual provides service information for the V3600-E3B, V3600-T-E3B, and V3800DI-T-E3B diesel engines. It covers identification of the engine model and serial number, general safety precautions for servicing, and a maintenance checklist. The manual also includes detailed check procedures to be performed at regular intervals, ranging from daily to every 3000 hours. Specification tables are provided with details on engine model, performance, dimensions, and other technical information.
El documento proporciona instrucciones detalladas para desmontar y revisar las piezas de una caja de cambios de vehículo, así como para volver a montarla. Describe cada paso del proceso, incluyendo cómo extraer los engranajes, anillos sincronizados y otros componentes, y cómo revisarlos para el desgaste antes de volver a montar la caja de cambios.
This document is a workshop manual providing instructions for maintenance, service, and repair of Isuzu industrial diesel engines models A-4JA1 and A-4JB1. It contains 13 sections covering general information, maintenance, disassembly, inspection, reassembly, lubrication systems, cooling systems, fuel systems, electrical systems, troubleshooting, special tools, repair standards, and conversion tables. The manual aims to help technicians correctly perform work on these engines.
This document provides troubleshooting information for issues related to the engine speed/timing sensors on a 3406E truck engine. It describes testing the sensor circuits if diagnostic codes related to the primary or secondary engine speed sensor are present. The procedure involves measuring the sensor resistance through the engine harness and inspecting the sensor installation and wiring harness if needed. Replacing stamped terminals in the wiring harness with machined terminals may resolve intermittent faults caused by issues with the wiring harness terminals.
Este documento proporciona especificaciones e información sobre los tipos y capacidades de líquidos recomendados para el vehículo, incluidos aceite de motor, refrigerante, líquido de transmisión automática y más. Explica los símbolos internacionales utilizados para identificar los puntos de inspección y llenado de líquidos. Recomienda utilizar únicamente piezas, lubricantes y productos químicos de la marca Mopar para el servicio.
El documento proporciona información técnica sobre el tren de rodaje del Audi Q7, incluyendo detalles sobre la suspensión, frenos, dirección y neumáticos. Describe los componentes principales como los ejes delantero y trasero, la suspensión neumática opcional, el sistema de frenos y el freno de estacionamiento por pedal. También incluye información sobre el ESP y el sistema de control de presión de los neumáticos.
The document summarizes the key features and specifications of the 1NZ-FE engine used in the 2000 Toyota Echo. The 1.5L 4-cylinder engine uses Variable Valve Timing-intelligent (VVT-i) technology and achieves high performance, fuel efficiency, low emissions and noise. It has a maximum output of 108 horsepower at 6000 rpm and peak torque of 105 lb-ft at 4200 rpm. The engine utilizes lightweight materials and a compact design.
Hyster g007 (h12.00 xm) forklift parts catalogue manualjjdjfkkskemme
This parts manual is divided into 14 major sections covering the various systems of the Challenger H8.00-12.00XM truck. Section 1 covers the frame and includes descriptions and illustrations of components such as the hood, cab, counterweight, floor plates, and labels. Repair procedures can be found in the service manual.
Hyster c203 (a1.00 xl europe) forklift service repair manualfjskkkdmem
The document summarizes the components and operation of electric lift truck steering systems. It includes:
- Two types of steering systems - power steering and power steering with on-demand. The on-demand system only runs the pump motor when the steering wheel is turned.
- Key components like the steering wheel, encoder, control unit, pump and hydraulic lines that send oil to steering motors or cylinders.
- How the encoder and control unit work together to sense steering input and route hydraulic fluid accordingly.
- Instructions for removing and servicing components like the steering wheel, switches and hydraulic hoses.
Kioti Daedong DK35 Tractor Service Repair Manualhjnnsemmm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG DK35 TRACTOR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 1 general information
1. tractor view
2. tightening torque for standard bolts and nuts
3. specifications
4. identification
5. caution before repair
6. regular check
7. oil & water supply list
Chapter 2 engine system
1. general
2. structure and function
3. disassembling and servicing
Chapter 3 main body
1. exterior
2. clutch
3. transmission
4. rear axle
5. brake
6. front axle
7. steering system
8. hydraulic system
Chapter 4 electric system
1. electronic instrumentation
2. switches
3. lamps
4. fuse box and relay
5. motors
6. battery
7. wiring diagram
8. trouble shooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG DK35 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
This document is the service manual for the Yamaha YFM700RV vehicle. It provides important safety information and instructions for repair technicians. The manual is organized into chapters covering general information, specifications, periodic maintenance procedures, engine repair, and other systems. Technicians are expected to have a basic understanding of mechanical repair principles. The manual uses symbols to identify lubrication points, tightening specifications, and other technical details.
This document provides instructions for disassembling and inspecting engine components. It describes removing external parts like the injection pump, oil cooler, and intake manifold. It also explains taking apart internal parts such as the pistons, connecting rods, cylinder head, camshaft, and crankshaft. The inspection section gives specifications to check components like the cylinder head, valves, pistons, and camshaft for wear and damage. It provides guidance on repairing or replacing worn parts.
Kioti daedong dk35 tractor parts catalogue manualfjjsekfxswzksmem
This document is a spare parts list for DK 35-40-450L tractors. It provides information on part groups, components, references, interchangeability, and specifications for different models. The list contains details on each part, including part number, name, quantity, and remarks. It is intended to help with ordering replacement parts and repair by providing the correct part identification and specifications based on the tractor model and country. The list may be modified over time as products are continuously improved.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...tuzhiyou2
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, positioning shims and the pump, and tightening bolts to the specified torque.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...qfyc504378
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...lituo39419496
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fjsjjdkemmde
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...fjsekkxszdmmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...fhsejkdkme
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with new seals and following specified torques. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...fjjskekdmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...ufjsjekfksemm
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...dujfjjksekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...fjsekkxszdmmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...dfujdjkskekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...dujfjjksekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...fjjskekdmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fjjskekdmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fujsjefjkskfmsme
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing parts, cleaning, installing with new seals or O-rings, and reconnecting lines while following proper safety and contamination prevention measures.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...ufjsjekfksemm
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with new seals and following specified torques. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 301.5, 301.6 and 301.8 Mini Hydraulic Excavator (Prefix BFA) ...f8usejkdmmd8i
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
Caterpillar Cat 301.5, 301.6 and 301.8 Mini Hydraulic Excavator (Prefix BFA) ...ze6074xunong
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...fusjekkdmdmd2w
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...fusjekkdmdmd2w
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Similar to Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair manual (4az00001 and up) (20)
Caterpillar cat 304 e2 mini hydraulic excavator (prefix me4) service repair m...cdfvvv1
The document provides instructions for servicing the engine of a 304E2 Mini Hydraulic Excavator. It describes procedures for removing and installing various engine parts like the valve mechanism cover, rocker shaft, cylinder head, and more. The steps include draining fluids, removing bolts and brackets, and reinstalling parts in the reverse order of removal while following proper safety practices and torque specifications.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...cdfvvv1
The document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The disassembly sequence and inspection steps are described in detail along with acceptable tolerance limits for various components. Dismantling is to be done in the specified order and all gaskets and seals replaced during reassembly.
Caterpillar cat 304 cr mini hydraulic excavator (prefix nad) service repair m...cdfvvv1
This document provides instructions for disassembling a travel motor on a 304CR Mini Hydraulic Excavator. The disassembly procedure involves 27 steps and includes removing plates, barrels, pistons, gears, seals, and other components. Special tools are required and precautions around fluid containment and cleanliness are noted. Detailed illustrations accompany each step.
Caterpillar cat 304 c cr mini hydraulic excavator (prefix fpk) service repair...cdfvvv1
The document provides instructions for disassembling and inspecting various components of a 304C CR Mini Hydraulic Excavator, including the cylinder head, valve mechanism, flywheel, timing gears, camshaft, and oil pan. The steps include removing fasteners and gaskets, disassembling sub-assemblies, cleaning parts, and measuring components to check for wear. Tolerances and limits are provided for inspection measurements.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...cdfvvv1
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the pistons and connecting rods, ensuring the marks are aligned and torquing the bolts to the specified value.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...cdfvvv1
The document provides instructions for disassembling and assembling the swivel on a 304.5 Mini Hydraulic Excavator. The disassembly procedure involves removing 15 fittings and components from the swivel housing including seals, rings, and a flange. The assembly procedure instructs to clean parts, apply oil, and install the components in reverse order, replacing seals and rings as needed. Tools required include retaining ring pliers.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...cdfvvv1
The document provides instructions for disassembling and assembling a piston pump. It lists 33 steps for disassembly that remove components like the piston, pump head, valve, springs and seals. The 35 assembly steps install these components in reverse order and include installing new O-rings and seals. Tools include snap ring pliers and the process emphasizes cleanliness.
Caterpillar cat 303 c cr mini hydraulic excavator (prefix bxt) service repair...cdfvvv1
This document provides instructions for disassembling and inspecting various engine components of a 303C CR Mini Hydraulic Excavator, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. It outlines the disassembly sequence and order of removal for each part, and includes illustrations showing how to measure specifications like backlash, end play, and clearances. Technicians are directed to inspect parts for wear and damage during disassembly and replace worn components.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...cdfvvv1
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence, and inspect parts to ensure correct installation. Safety notices are included to warn of potential injury from compressed springs and to keep components clean from contaminants.
Caterpillar cat 303.5 e cr mini hydraulic excavator (prefix jx2) service repa...cdfvvv1
The document provides instructions for installing and removing parts of a 303.5E CR Mini Hydraulic Excavator. It details how to assemble and install the main hydraulic pump, including installing various components like bearings, seals, and bolts. It also describes removing and installing the selector valve and control manifold for pilot oil, which controls functions like hydraulic lockout and travel. The instructions are aimed at ensuring proper assembly and disassembly of these hydraulic system components.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...cdfvvv1
1. The document provides instructions for removing and installing the governor and camshaft of a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i04583132
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. If necessary, remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel
Shutoff Solenoid - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00825132
Illustration 2 g00825137
1. Remove bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
2. Carefully raise fuel injection pump (1) from the cylinder block and remove clip (7) that
connects link (6) to fuel rack control (5) .
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4. 3. Remove fuel injection pump (1) from the cylinder block.
Note: Record the thickness of each shim and the number of shims for reassembly. The fuel
injection timing is determined by the shim pack thickness that is between the fuel injection
pump and the mounting face on the cylinder block. For more information on the fuel
injection pump, refer to Specifications, "Fuel Injection Pump".
4. Remove shims (3) from the mounting plate.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 7 08:38:37 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01591134
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 1 g00825132
1. Position the correct number of shims (3) on the mounting face of the cylinder block. Refer
to Specifications, "Fuel Injection Pump".
Illustration 2 g00825137
2. Position fuel injection pump (1) close to the mounting face of the cylinder block, and
connect link (6) and fuel rack control (5) with clip (7) .
3. Put fuel injection pump (1) in position on the mounting face of the cylinder block.
4. Install bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
Tighten bolts (4) and nuts (2) to the following torque.
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7. 3003 Engine ... 6 N·m (4 lb ft)
3013, 3014, and 3024 Engines ... 15 N·m (11 lb ft)
3024C Engine ... 15 N·m (11 lb ft)
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
b. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 7 08:39:34 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01893805
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00825291
Typical example
1. Remove exhaust manifold nuts (5) and bolts (6) .
2. Remove exhaust manifold (4) from the cylinder head (1) .
3. Remove gasket (3) from the cylinder head.
4. Remove any remaining gasket material and carbon from the cylinder head and the exhaust
manifold. Be careful not to damage the mating surface on the cylinder head for the exhaust
manifold.
5. Remove studs (2) for exhaust manifold (4) from cylinder head (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825291
Typical example
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10. 1. If studs (2) were removed during disassembly, install attaching studs (2) to cylinder head
(1) .
2. Put a new exhaust manifold gasket (3) in position on cylinder head (1) .
Note: Do not use any sealant on the exhaust manifold gasket.
3. Put exhaust manifold (4) in position on cylinder head (1) .
4. Install exhaust manifold nuts (5) and bolts (6) .
For 3013C Engines and 3024C Engines, tighten nuts (5) and bolts (6) to a torque of 25 N·m
(18 lb ft).
For 3011C Engines, tighten nuts (5) and bolts (6) to a torque of 10 N·m (89 lb in).
Note: Tighten the two inner bolts first on three cylinder engines. Tighten the four inner
bolts first on four cylinder engines. Then tighten the two outer bolts and the two nuts.
Ensure that the bolts with different lengths are installed in the correct holes.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 7 08:40:30 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01481961
Inlet Manifold - Remove - 3013, 3014, and 3024 Engines
SMCS - 1058-011
S/N - 2141-UP
S/N - 3TW1-UP
S/N - 4AZ1-UP
S/N - 4CZ1-UP
S/N - 4HW1-UP
S/N - 4ZW1-UP
S/N - 7ES1-UP
S/N - 8FG1-UP
S/N - 9TJ1-UP
S/N - AFW1-UP
S/N - ANR1-UP
S/N - CSS1-UP
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
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12. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: The inlet manifold that is used on the 3013, 3014, and 3024 Engines is removable as a
separate part. The inlet manifold on the 3003 Engine is part of the valve mechanism cover.
Illustration 1 g00592847
1. Remove bolts (1) and inlet manifold (2) from the cylinder head.
2. Remove the gasket for the inlet manifold from the spacer plate.
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13. Illustration 2 g00592858
3. Remove spacer plate (3) for the inlet manifold.
Illustration 3 g00592865
4. Remove spacer plate gasket (4) for the inlet manifold from the cylinder head.
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All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01472822
Inlet Manifold - Install - 3013, 3014, and 3024 Engines
SMCS - 1058-012
S/N - 2141-UP
S/N - 3TW1-UP
S/N - 4AZ1-UP
S/N - 4CZ1-UP
S/N - 4HW1-UP
S/N - 4ZW1-UP
S/N - 7ES1-UP
S/N - 8FG1-UP
S/N - 9TJ1-UP
S/N - AFW1-UP
S/N - ANR1-UP
S/N - CSS1-UP
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
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15. Contaminants may cause rapid wear and shortened component life.
Note: The inlet manifold that is used on the 3013, 3014 and 3024 Engines is removable as a
separate part. The inlet manifold on the 3003 engine is part of the valve mechanism cover.
1. Clean the cylinder head surface and the spacer plate for the inlet manifold. Ensure that no
debris or gasket material is remaining on the mating surfaces.
Illustration 1 g00592865
2. Install new spacer plate gasket (4) for the inlet manifold on the cylinder head.
Illustration 2 g00592858
3. Install spacer plate (3) for the inlet manifold.
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16. Illustration 3 g00592847
4. Install a new gasket for the inlet manifold and position inlet manifold (2) on the cylinder
head.
5. Install bolts (1) that fasten the inlet manifold to the cylinder head and tighten bolts (1) to the
following torque:
3013 Engine ... 10 N·m (90 lb in)
3014 and 3024 Engines ... 14 N·m (10 lb ft)
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02399171
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Before you begin the removal of the valve springs, refer to Specifications, "Cylinder Head
Valves" and Testing and Adjusting, "Cylinder Head - Inspect" for appropriate information on the
valve springs.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
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18. 1. Ensure that the piston is at the top center position.
Illustration 1 g00825744
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. Use Tooling (A) to compress valve springs (1) . Remove valve keepers (2) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
3. Release the pressure on Tooling (A) . Remove valve spring retainer (3) and valve springs
(1) from the cylinder head.
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19. NOTICE
Do not turn the crankshaft while the valve springs are removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825744
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Place new valve springs (1) into position on the cylinder head.
Note: Ensure that the closed damper coils are toward the cylinder head if double valve
springs are used.
2. Install valve spring retainer (3) .
3. Use Tooling (A) to compress valve springs (1) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Install valve keepers (2) in order to lock the valve springs in position.
5. Release the pressure slowly on Tooling (A) . Remove Tooling (A) . Strike the top of the
valves with a soft faced hammer in order to ensure that the valve keepers are properly
installed.
End By: Install the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod
- Install".
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02015360
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom face of the cylinder head. Use a dial indicator to check the depth of the
valves below the face of the cylinder head before the valve springs are removed. Refer to
the Specifications, "Cylinder Head Valves" for the correct dimensions.
2. Place an index mark on the heads of the inlet valves and the exhaust valves for installation
purposes.
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23. Illustration 1 g00659252
Illustration 2 g00825746
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
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