1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts/bolts and gasket. Installation requires a new gasket and tightening nuts/bolts.
4) Inlet manifold removal requires removing bolts, gaskets, and spacer plate. Installation involves cleaning,
Asv posi track pt-60 track loader service repair manualudfjjdjkksemmd
This document provides an overview and table of contents for a service manual covering the disassembly and assembly of various components for a rubber track loader. The table of contents outlines 11 chapters that describe safety procedures, technical specifications, system diagrams, machine controls, and procedures for disassembling and reassembling components such as the operator enclosure, chassis, radiator/oil cooler, hydraulic reservoir, loader/transmission controls, transmission and drive systems, and undercarriage. Safety messages and precautions are emphasized for personal safety during maintenance and repair work.
New holland tm120 tractor service repair manualufjjsjkfkmsem
This document is a repair manual that provides instructions for servicing TM120, TM130, TM140, TM155, TM175, and TM190 tractors. It contains sections covering the general information, engine, clutch, transmission, drivelines, front and rear axles, brakes, hydraulics, steering, electrical systems, and cab. Safety precautions and maintenance instructions are provided throughout. The manual is intended solely for use by authorized service technicians according to the repair procedures outlined.
Jcb isuzu 6 hk1 engine service repair manualdujjsjekkekmme
This document provides service information for Isuzu 4HK1 and 6HK1 diesel engines. It includes removal and installation instructions for various engine components as well as specifications and inspection guidelines. The document covers cylinder head, camshaft, crankshaft, pistons, connecting rods, valves, timing gears, and other internal engine parts. Precautions are provided for working on the engine and lubrication system.
Asv posi track rc-50 track loader service repair manualudfjjdjkkmds
The document is a service manual that provides safety information and procedures for disassembling and assembling various components of Rubber Track Loaders models RC-50 and RC-50 Turf Edition. It covers topics such as product safety, technical specifications, system diagrams, machine controls, disassembly/assembly of the operator enclosure, chassis, radiator/oil cooler, hydraulic reservoir, loader/transmission controls, transmission and drive systems, undercarriage, loader, maintenance procedures, hydraulic pressure checks and adjustments, and troubleshooting. The manual contains detailed instructions, diagrams and safety warnings for working on and servicing the loaders.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
Case 410 skid steer loader service repair manualhjsnmdmme
This document provides a parts catalogue for a 410 skid steer loader. It lists parts for the radiator and coolant recovery system, fan mounting, exhaust system, air cleaner, engine mounting, oil fill, cylinder block, and cylinder head. The parts are organized by system and include the part number, quantity, and description for each component.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
This document is a workshop manual providing instructions for maintenance, service, and repair of Isuzu industrial diesel engines models A-4JA1 and A-4JB1. It contains 13 sections covering general information, maintenance, disassembly, inspection, reassembly, lubrication systems, cooling systems, fuel systems, electrical systems, troubleshooting, special tools, repair standards, and conversion tables. The manual aims to help technicians correctly perform work on these engines.
Asv posi track pt-60 track loader service repair manualudfjjdjkksemmd
This document provides an overview and table of contents for a service manual covering the disassembly and assembly of various components for a rubber track loader. The table of contents outlines 11 chapters that describe safety procedures, technical specifications, system diagrams, machine controls, and procedures for disassembling and reassembling components such as the operator enclosure, chassis, radiator/oil cooler, hydraulic reservoir, loader/transmission controls, transmission and drive systems, and undercarriage. Safety messages and precautions are emphasized for personal safety during maintenance and repair work.
New holland tm120 tractor service repair manualufjjsjkfkmsem
This document is a repair manual that provides instructions for servicing TM120, TM130, TM140, TM155, TM175, and TM190 tractors. It contains sections covering the general information, engine, clutch, transmission, drivelines, front and rear axles, brakes, hydraulics, steering, electrical systems, and cab. Safety precautions and maintenance instructions are provided throughout. The manual is intended solely for use by authorized service technicians according to the repair procedures outlined.
Jcb isuzu 6 hk1 engine service repair manualdujjsjekkekmme
This document provides service information for Isuzu 4HK1 and 6HK1 diesel engines. It includes removal and installation instructions for various engine components as well as specifications and inspection guidelines. The document covers cylinder head, camshaft, crankshaft, pistons, connecting rods, valves, timing gears, and other internal engine parts. Precautions are provided for working on the engine and lubrication system.
Asv posi track rc-50 track loader service repair manualudfjjdjkkmds
The document is a service manual that provides safety information and procedures for disassembling and assembling various components of Rubber Track Loaders models RC-50 and RC-50 Turf Edition. It covers topics such as product safety, technical specifications, system diagrams, machine controls, disassembly/assembly of the operator enclosure, chassis, radiator/oil cooler, hydraulic reservoir, loader/transmission controls, transmission and drive systems, undercarriage, loader, maintenance procedures, hydraulic pressure checks and adjustments, and troubleshooting. The manual contains detailed instructions, diagrams and safety warnings for working on and servicing the loaders.
This document provides instructions for removing and installing various components of a C13 Industrial Engine, including the valve mechanism cover base, rocker arm and shaft, rocker arm, cylinder head, lifter group, and camshaft. The procedures include illustrations of the components and steps to disconnect harness assemblies, remove bolts, and lift components out of the engine. Safety precautions and notes about component weights and lubrication are also provided.
Case 410 skid steer loader service repair manualhjsnmdmme
This document provides a parts catalogue for a 410 skid steer loader. It lists parts for the radiator and coolant recovery system, fan mounting, exhaust system, air cleaner, engine mounting, oil fill, cylinder block, and cylinder head. The parts are organized by system and include the part number, quantity, and description for each component.
The document provides specifications and design details for the Isuzu 4JB1-TC diesel engine. It is a direct injection, water cooled, inline 4-cylinder engine. Key details include:
- Two valves per cylinder operated by a single camshaft
- Bore and stroke of 93mm x 102mm for a total displacement of 2771cc
- Maximum output of 70kw at 3400rpm and 206Nm of torque at 2000rpm
- Dry type chrome plated cylinder liners for durability
- Bosch mechanical fuel injection pump
- Aluminum alloy pistons with two compression rings and one oil ring
This document is a workshop manual providing instructions for maintenance, service, and repair of Isuzu industrial diesel engines models A-4JA1 and A-4JB1. It contains 13 sections covering general information, maintenance, disassembly, inspection, reassembly, lubrication systems, cooling systems, fuel systems, electrical systems, troubleshooting, special tools, repair standards, and conversion tables. The manual aims to help technicians correctly perform work on these engines.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
The document discusses the benefits of exercise for mental health. Regular physical activity can help reduce anxiety and depression and improve mood and cognitive functioning. Exercise has also been shown to increase gray matter volume in the brain and reduce risks for conditions like Alzheimer's and dementia.
Jcb ps760 transmission service repair manualfjjskekfksmem
This service manual section provides information on servicing the park brake actuator for JCB machines PS764 and PS766. It includes an introduction to park brakes, technical specifications, inspection procedures, and instructions for disassembling and assembling the multi-plate brake pack and actuator. Tolerances for brake pack thickness and torque specifications for fasteners are provided. Cleaning and lubrication requirements are outlined.
This document is the repair manual for MXM120, MXM130, MXM140, MXM155, MXM175, and MXM190 tractors. It contains sections covering the engine, clutch, transmission, drive lines, front and rear axles, brakes, hydraulic system, steering, auxiliary units, electrical system, and cab. The manual provides instructions for maintenance and repair work to be performed exclusively by trained technicians and warns of safety precautions for working on equipment.
Vista explodida mwm international sprint 407 e 607Ricardo Akerman
Este documento fornece informações técnicas sobre motores MWM Sprint em 3 frases:
Apostila de treinamento com dados de fabricação, montagem e especificações de componentes como bloco do motor, camisas, bronzinas, pistões e demais peças. Inclui também dados dos sistemas de lubrificação, arrefecimento e instruções de montagem.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Kubota l2600 dt tractor parts catalogue manualdikskkdmmdd
This document provides part numbers and descriptions for a crankcase, oil pan, and cylinder head. It includes reference numbers, part numbers, descriptions, quantities, serial number ranges for interchangeability, and remarks. Country codes are also explained, noting that parts information may vary by country.
This document contains information about tractor serial numbers and product identification numbers. It provides the serial number format, explaining that it identifies the tractor manufacturer, model, and serial number. It also notes the location of the basic tractor serial number plate is on the right-hand side of the front support. The document is in multiple languages.
Caterpillar cat 950 h wheel loader (prefix jlx) service repair manual (jlx000...fjjskkemsmee
This document provides instructions for connecting the frame of a 950H wheel loader. It involves assembling top and lower hitch bearings using various tools, then lifting and connecting the loader frame to the rear frame. Detailed steps are provided for installing components like bearing cups, seals, and pins to complete the connection. Proper alignment of parts and applying anti-seize compound is emphasized throughout.
Este manual describe el uso del multímetro automotriz Fluke modelo 88 V. Incluye instrucciones sobre mediciones de tensión, corriente, resistencia, continuidad, capacitancia, diodos, frecuencia, temperatura y pruebas automotrices. También contiene especificaciones técnicas, mantenimiento e información de seguridad.
The document is a training manual for Nissan dealership technical personnel about the 2007 ZD30DDTi Common Rail Diesel engine used in the Y61 Patrol wagon. It provides an overview of the new engine, which is now the only diesel option for the Y61. Key points covered include the engine code description, comparisons to previous engines, recommended oil specifications, drive belt details, and the air intake system. The manual directs users to the service manual for any additional troubleshooting or repair information.
Massey ferguson mf290 xtra tractors (india) parts catalogue manualudjjjskkdmme
This document contains parts listings and technical specifications for engine components of Massey Ferguson 275/290 XTRA tractors. It includes sections for the engine, cylinder block, crankshaft, pistons, cylinder head, intake/exhaust valves, camshaft, cylinder head cover, and timing gear housing. Each section lists the relevant parts, quantities, descriptions, and any additional comments needed to identify application or revisions.
Hyster c108 (e2.00 xl europe) forklift service repair manualfujdfjjskekmwem
This document provides information about steering systems for electric lift trucks. It describes the components and operation of power steering and power steering with on-demand systems. The key components are the steering wheel, optical encoder, activator, steering control unit, steering pump motor, steering pump, and hydraulic steering motor or steering cylinder. It also provides repair procedures for the steering wheel and column assembly, including removal and installation of components. Diagrams are included to illustrate the steering system components and hydraulic schematic.
Jcb dieselmax engine (sa sc build) service repair manualufjjdfjkskekme
This document provides an overview and technical specifications for JCB Dieselmax mechanical engines. It includes:
- Identification of major engine components and labeling
- Engine data such as dimensions, capacities and specifications
- Information on acceptable and unacceptable fuels
- Lubrication requirements and coolant mixtures
- Torque specifications for fasteners
- Identification of service tools and repair kits
Este manual fornece instruções sobre desmontagem, medição, montagem e especificações do motor MWM Sprint. Inclui dados sobre sistemas de lubrificação, resfriamento e injeção, além de notas de montagem, especificações de torque e plano de manutenção. O manual visa auxiliar oficinas na solução rápida de problemas relacionados aos motores.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...uuudfjjskkemmd
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B or 3306B engine. The removal procedure involves removing various lines, bolts, tubes and the housing itself from the engine. The disassembly of the housing includes removing the cover, fuel rack, lifters, camshaft and bearings. The assembly procedure outlines installing new or original bearings, camshaft, washer, snap ring, lifters and fuel rack back into the housing.
Kioti Daedong CK30 Tractor Service Repair Manualjksmemm ekmdm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG CK30 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG CK30 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 0 Safety First
Chapter 1 General
Chapter 2 Engine
Chapter 3 Clutch
Chapter 4 Transmission
Chapter 5 HST
Chapter 6 Rear Axle
Chapter 7 Brake
Chapter 8 Front Axle
Chapter 9 Steering System
Chapter 10 Hydraulic System
Chapter 11 Electric System
Chapter 12 Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG CK30 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
This training manual provides information on servicing and maintaining the Mazda BT-50 pickup truck. It covers the key systems and components of the WL-C diesel engine, including the mechanical features, lubrication system, cooling system, intake and air system, fuel system, exhaust system, emission system, and charging and starting system. Technical specifications and part locations are provided for each system, along with overview diagrams and descriptions of important components like the variable geometry turbocharger, common rail fuel system, and EGR system.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...tuzhiyou2
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, positioning shims and the pump, and tightening bolts to the specified torque.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...qfyc504378
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
The document discusses the benefits of exercise for mental health. Regular physical activity can help reduce anxiety and depression and improve mood and cognitive functioning. Exercise has also been shown to increase gray matter volume in the brain and reduce risks for conditions like Alzheimer's and dementia.
Jcb ps760 transmission service repair manualfjjskekfksmem
This service manual section provides information on servicing the park brake actuator for JCB machines PS764 and PS766. It includes an introduction to park brakes, technical specifications, inspection procedures, and instructions for disassembling and assembling the multi-plate brake pack and actuator. Tolerances for brake pack thickness and torque specifications for fasteners are provided. Cleaning and lubrication requirements are outlined.
This document is the repair manual for MXM120, MXM130, MXM140, MXM155, MXM175, and MXM190 tractors. It contains sections covering the engine, clutch, transmission, drive lines, front and rear axles, brakes, hydraulic system, steering, auxiliary units, electrical system, and cab. The manual provides instructions for maintenance and repair work to be performed exclusively by trained technicians and warns of safety precautions for working on equipment.
Vista explodida mwm international sprint 407 e 607Ricardo Akerman
Este documento fornece informações técnicas sobre motores MWM Sprint em 3 frases:
Apostila de treinamento com dados de fabricação, montagem e especificações de componentes como bloco do motor, camisas, bronzinas, pistões e demais peças. Inclui também dados dos sistemas de lubrificação, arrefecimento e instruções de montagem.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Kubota l2600 dt tractor parts catalogue manualdikskkdmmdd
This document provides part numbers and descriptions for a crankcase, oil pan, and cylinder head. It includes reference numbers, part numbers, descriptions, quantities, serial number ranges for interchangeability, and remarks. Country codes are also explained, noting that parts information may vary by country.
This document contains information about tractor serial numbers and product identification numbers. It provides the serial number format, explaining that it identifies the tractor manufacturer, model, and serial number. It also notes the location of the basic tractor serial number plate is on the right-hand side of the front support. The document is in multiple languages.
Caterpillar cat 950 h wheel loader (prefix jlx) service repair manual (jlx000...fjjskkemsmee
This document provides instructions for connecting the frame of a 950H wheel loader. It involves assembling top and lower hitch bearings using various tools, then lifting and connecting the loader frame to the rear frame. Detailed steps are provided for installing components like bearing cups, seals, and pins to complete the connection. Proper alignment of parts and applying anti-seize compound is emphasized throughout.
Este manual describe el uso del multímetro automotriz Fluke modelo 88 V. Incluye instrucciones sobre mediciones de tensión, corriente, resistencia, continuidad, capacitancia, diodos, frecuencia, temperatura y pruebas automotrices. También contiene especificaciones técnicas, mantenimiento e información de seguridad.
The document is a training manual for Nissan dealership technical personnel about the 2007 ZD30DDTi Common Rail Diesel engine used in the Y61 Patrol wagon. It provides an overview of the new engine, which is now the only diesel option for the Y61. Key points covered include the engine code description, comparisons to previous engines, recommended oil specifications, drive belt details, and the air intake system. The manual directs users to the service manual for any additional troubleshooting or repair information.
Massey ferguson mf290 xtra tractors (india) parts catalogue manualudjjjskkdmme
This document contains parts listings and technical specifications for engine components of Massey Ferguson 275/290 XTRA tractors. It includes sections for the engine, cylinder block, crankshaft, pistons, cylinder head, intake/exhaust valves, camshaft, cylinder head cover, and timing gear housing. Each section lists the relevant parts, quantities, descriptions, and any additional comments needed to identify application or revisions.
Hyster c108 (e2.00 xl europe) forklift service repair manualfujdfjjskekmwem
This document provides information about steering systems for electric lift trucks. It describes the components and operation of power steering and power steering with on-demand systems. The key components are the steering wheel, optical encoder, activator, steering control unit, steering pump motor, steering pump, and hydraulic steering motor or steering cylinder. It also provides repair procedures for the steering wheel and column assembly, including removal and installation of components. Diagrams are included to illustrate the steering system components and hydraulic schematic.
Jcb dieselmax engine (sa sc build) service repair manualufjjdfjkskekme
This document provides an overview and technical specifications for JCB Dieselmax mechanical engines. It includes:
- Identification of major engine components and labeling
- Engine data such as dimensions, capacities and specifications
- Information on acceptable and unacceptable fuels
- Lubrication requirements and coolant mixtures
- Torque specifications for fasteners
- Identification of service tools and repair kits
Este manual fornece instruções sobre desmontagem, medição, montagem e especificações do motor MWM Sprint. Inclui dados sobre sistemas de lubrificação, resfriamento e injeção, além de notas de montagem, especificações de torque e plano de manutenção. O manual visa auxiliar oficinas na solução rápida de problemas relacionados aos motores.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...uuudfjjskkemmd
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B or 3306B engine. The removal procedure involves removing various lines, bolts, tubes and the housing itself from the engine. The disassembly of the housing includes removing the cover, fuel rack, lifters, camshaft and bearings. The assembly procedure outlines installing new or original bearings, camshaft, washer, snap ring, lifters and fuel rack back into the housing.
Kioti Daedong CK30 Tractor Service Repair Manualjksmemm ekmdm
This is the Highly Detailed factory service repair manual for theKIOTI DAEDONG CK30 TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KIOTI DAEDONG CK30 TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Chapter 0 Safety First
Chapter 1 General
Chapter 2 Engine
Chapter 3 Clutch
Chapter 4 Transmission
Chapter 5 HST
Chapter 6 Rear Axle
Chapter 7 Brake
Chapter 8 Front Axle
Chapter 9 Steering System
Chapter 10 Hydraulic System
Chapter 11 Electric System
Chapter 12 Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKIOTI DAEDONG CK30 TRACTOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
This training manual provides information on servicing and maintaining the Mazda BT-50 pickup truck. It covers the key systems and components of the WL-C diesel engine, including the mechanical features, lubrication system, cooling system, intake and air system, fuel system, exhaust system, emission system, and charging and starting system. Technical specifications and part locations are provided for each system, along with overview diagrams and descriptions of important components like the variable geometry turbocharger, common rail fuel system, and EGR system.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...tuzhiyou2
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, positioning shims and the pump, and tightening bolts to the specified torque.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...qfyc504378
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
Caterpillar Cat 302.5 Mini Hydraulic Excavator (Prefix 4AZ) Service Repair Ma...lituo39419496
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 302.5 Mini Hydraulic Excavator powered by a 3013 engine. The removal procedure involves disconnecting fuel lines, removing mounting bolts and nuts, and noting shim thickness. The installation procedure specifies cleaning surfaces, installing shims and mounting the pump using bolts tightened to the specified torque.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fjsjjdkemmde
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...fjsekkxszdmmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...fhsejkdkme
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with new seals and following specified torques. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...fjjskekdmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...ufjsjekfksemm
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...dujfjjksekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...fjsekkxszdmmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...dfujdjkskekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...dujfjjksekmmd
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with torque specifications for fasteners. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.6 mini hydraulic excavator (prefix bfa) service repair ma...fjjskekdmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding containing fluids and preventing contamination.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fjjskekdmem
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing and installing O-rings, and removing and installing the pump while noting shim sizes for proper fuel injection timing. Safety notices are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 301.8 mini hydraulic excavator (prefix bfa) service repair ma...fujsjefjkskfmsme
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators. The procedures describe disconnecting fuel lines, removing parts, cleaning, installing with new seals or O-rings, and reconnecting lines while following proper safety and contamination prevention measures.
Caterpillar cat 301.5 mini hydraulic excavator (prefix bfa) service repair ma...ufjsjekfksemm
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by a 3003 engine. The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components along with new seals and following specified torques. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 301.5, 301.6 and 301.8 Mini Hydraulic Excavator (Prefix BFA) ...f8usejkdmmd8i
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
Caterpillar Cat 301.5, 301.6 and 301.8 Mini Hydraulic Excavator (Prefix BFA) ...ze6074xunong
This document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, and the fuel injection pump on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting fuel lines, removing mounting hardware, and capturing shim details for reinstallation. Safety notices recommend keeping parts clean and containing fluids during maintenance.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...fusjekkdmdmd2w
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix BFA) Service Repair Ma...fusjekkdmdmd2w
The document provides instructions for removing and installing fuel injection lines, the fuel shutoff solenoid, fuel injection pump, and exhaust manifold on Caterpillar 301.5, 301.6, and 301.8 mini hydraulic excavators powered by 3003 engines. The procedures describe disconnecting and removing components, cleaning surfaces, installing new seals or gaskets, and reconnecting or reinstalling components while following proper safety and contamination prevention measures.
Similar to Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair manual (4az00001 and up) (20)
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d excavator (prefix kzf) service repair manual (kzf00001 ...fjskekfseik
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, pins, gears, seals, and other parts. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, installing seals and pins, and reinstalling the gears and other components in the reverse order of disassembly. Precision is required and cleanliness is emphasized throughout the process.
Caterpillar cat 320 d excavator (prefix kgf) service repair manual (kgf00001 ...fjskekfseik
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow other components to come apart during the process.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...fjskekfseik
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...fjskekfseik
This document provides instructions for servicing components on Caterpillar 320, 320L, and 320N track-type excavators, including:
1. Removing and installing inlet and exhaust valve seals from the engine cylinders.
2. Removing the engine oil filter base and checking gaskets and seals.
3. Installing the engine oil filter base and replacing any worn gaskets or seals.
4. Removing the engine oil cooler and checking gaskets and seals.
The document includes illustrations and step-by-step instructions for servicing these components while maintaining cleanliness and containing fluids.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing multiple gears, shafts, seals and other parts, and taking care to note locations and orientations for reinstallation. Proper cleaning, lubrication and torque specifications are also emphasized.
Caterpillar cat 320 n excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using tools, adjusting brackets, and compressing injector springs during installation. References are provided for additional information on inspection and synchronization procedures.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 l excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using special tools, adjusting brackets, and compressing injector springs during assembly. References are provided for additional maintenance information.
The document provides instructions for disassembling and assembling the travel motor of a 320 GC excavator. It lists the required tools and parts. The disassembly process involves removing plugs and seals from the motor housing. Springs must be released carefully due to risk of injury. The brake piston is then unseated using air pressure before internal components of the motor can be accessed and replaced. The assembly procedure reverses the disassembly steps.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
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The document provides instructions for removing and installing various engine components on a 305E2 CR Mini Hydraulic Excavator including:
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- Removing and installing the idler gear.
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The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
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This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
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- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
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The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i04583132
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. If necessary, remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel
Shutoff Solenoid - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00825132
Illustration 2 g00825137
1. Remove bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
2. Carefully raise fuel injection pump (1) from the cylinder block and remove clip (7) that
connects link (6) to fuel rack control (5) .
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4. 3. Remove fuel injection pump (1) from the cylinder block.
Note: Record the thickness of each shim and the number of shims for reassembly. The fuel
injection timing is determined by the shim pack thickness that is between the fuel injection
pump and the mounting face on the cylinder block. For more information on the fuel
injection pump, refer to Specifications, "Fuel Injection Pump".
4. Remove shims (3) from the mounting plate.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01591134
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 1 g00825132
1. Position the correct number of shims (3) on the mounting face of the cylinder block. Refer
to Specifications, "Fuel Injection Pump".
Illustration 2 g00825137
2. Position fuel injection pump (1) close to the mounting face of the cylinder block, and
connect link (6) and fuel rack control (5) with clip (7) .
3. Put fuel injection pump (1) in position on the mounting face of the cylinder block.
4. Install bolts (4) and nuts (2) that fasten the fuel injection pump to the cylinder block.
Tighten bolts (4) and nuts (2) to the following torque.
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7. 3003 Engine ... 6 N·m (4 lb ft)
3013, 3014, and 3024 Engines ... 15 N·m (11 lb ft)
3024C Engine ... 15 N·m (11 lb ft)
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
b. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01893805
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00825291
Typical example
1. Remove exhaust manifold nuts (5) and bolts (6) .
2. Remove exhaust manifold (4) from the cylinder head (1) .
3. Remove gasket (3) from the cylinder head.
4. Remove any remaining gasket material and carbon from the cylinder head and the exhaust
manifold. Be careful not to damage the mating surface on the cylinder head for the exhaust
manifold.
5. Remove studs (2) for exhaust manifold (4) from cylinder head (1) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825291
Typical example
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10. 1. If studs (2) were removed during disassembly, install attaching studs (2) to cylinder head
(1) .
2. Put a new exhaust manifold gasket (3) in position on cylinder head (1) .
Note: Do not use any sealant on the exhaust manifold gasket.
3. Put exhaust manifold (4) in position on cylinder head (1) .
4. Install exhaust manifold nuts (5) and bolts (6) .
For 3013C Engines and 3024C Engines, tighten nuts (5) and bolts (6) to a torque of 25 N·m
(18 lb ft).
For 3011C Engines, tighten nuts (5) and bolts (6) to a torque of 10 N·m (89 lb in).
Note: Tighten the two inner bolts first on three cylinder engines. Tighten the four inner
bolts first on four cylinder engines. Then tighten the two outer bolts and the two nuts.
Ensure that the bolts with different lengths are installed in the correct holes.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01481961
Inlet Manifold - Remove - 3013, 3014, and 3024 Engines
SMCS - 1058-011
S/N - 2141-UP
S/N - 3TW1-UP
S/N - 4AZ1-UP
S/N - 4CZ1-UP
S/N - 4HW1-UP
S/N - 4ZW1-UP
S/N - 7ES1-UP
S/N - 8FG1-UP
S/N - 9TJ1-UP
S/N - AFW1-UP
S/N - ANR1-UP
S/N - CSS1-UP
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
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12. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: The inlet manifold that is used on the 3013, 3014, and 3024 Engines is removable as a
separate part. The inlet manifold on the 3003 Engine is part of the valve mechanism cover.
Illustration 1 g00592847
1. Remove bolts (1) and inlet manifold (2) from the cylinder head.
2. Remove the gasket for the inlet manifold from the spacer plate.
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13. Illustration 2 g00592858
3. Remove spacer plate (3) for the inlet manifold.
Illustration 3 g00592865
4. Remove spacer plate gasket (4) for the inlet manifold from the cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01472822
Inlet Manifold - Install - 3013, 3014, and 3024 Engines
SMCS - 1058-012
S/N - 2141-UP
S/N - 3TW1-UP
S/N - 4AZ1-UP
S/N - 4CZ1-UP
S/N - 4HW1-UP
S/N - 4ZW1-UP
S/N - 7ES1-UP
S/N - 8FG1-UP
S/N - 9TJ1-UP
S/N - AFW1-UP
S/N - ANR1-UP
S/N - CSS1-UP
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
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15. Contaminants may cause rapid wear and shortened component life.
Note: The inlet manifold that is used on the 3013, 3014 and 3024 Engines is removable as a
separate part. The inlet manifold on the 3003 engine is part of the valve mechanism cover.
1. Clean the cylinder head surface and the spacer plate for the inlet manifold. Ensure that no
debris or gasket material is remaining on the mating surfaces.
Illustration 1 g00592865
2. Install new spacer plate gasket (4) for the inlet manifold on the cylinder head.
Illustration 2 g00592858
3. Install spacer plate (3) for the inlet manifold.
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16. Illustration 3 g00592847
4. Install a new gasket for the inlet manifold and position inlet manifold (2) on the cylinder
head.
5. Install bolts (1) that fasten the inlet manifold to the cylinder head and tighten bolts (1) to the
following torque:
3013 Engine ... 10 N·m (90 lb in)
3014 and 3024 Engines ... 14 N·m (10 lb ft)
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 7 08:42:24 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02399171
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Before you begin the removal of the valve springs, refer to Specifications, "Cylinder Head
Valves" and Testing and Adjusting, "Cylinder Head - Inspect" for appropriate information on the
valve springs.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
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18. 1. Ensure that the piston is at the top center position.
Illustration 1 g00825744
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
2. Use Tooling (A) to compress valve springs (1) . Remove valve keepers (2) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
3. Release the pressure on Tooling (A) . Remove valve spring retainer (3) and valve springs
(1) from the cylinder head.
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19. NOTICE
Do not turn the crankshaft while the valve springs are removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00825744
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Place new valve springs (1) into position on the cylinder head.
Note: Ensure that the closed damper coils are toward the cylinder head if double valve
springs are used.
2. Install valve spring retainer (3) .
3. Use Tooling (A) to compress valve springs (1) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
4. Install valve keepers (2) in order to lock the valve springs in position.
5. Release the pressure slowly on Tooling (A) . Remove Tooling (A) . Strike the top of the
valves with a soft faced hammer in order to ensure that the valve keepers are properly
installed.
End By: Install the rocker shaft. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod
- Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 7 08:43:21 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 302.5 MINI HYD EXCAVATOR 4AZ
Configuration: 302.5 Mini Hydraulic Excavator 4AZ00001-UP (MACHINE) POWERED BY 3013 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i02015360
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bottom face of the cylinder head. Use a dial indicator to check the depth of the
valves below the face of the cylinder head before the valve springs are removed. Refer to
the Specifications, "Cylinder Head Valves" for the correct dimensions.
2. Place an index mark on the heads of the inlet valves and the exhaust valves for installation
purposes.
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23. Illustration 1 g00659252
Illustration 2 g00825746
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
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