This document provides instructions for removing and disassembling the piston pump from a 287B Multi Terrain Loader. It describes:
1) Disconnecting various hoses and removing mounting bolts to detach the pump.
2) Separating the pump housing from the pump body and removing internal components like seals, plates, and valves.
3) Disassembling the pump further by removing the head, port plate, relief valves, and rotating group to access the pistons inside.
Safety notices are included and tools required are listed to completely disassemble the pump for repair or replacement.
Caterpillar cat 287 b multi terrain loader (prefix zsa) service repair manual...uujjfjkkkdmme
This document provides instructions for removing and disassembling the piston pump from a 287B Multi Terrain Loader. It describes:
1) Disconnecting various hoses and removing mounting bolts to detach the pump.
2) Separating the pump housing from the pump body and removing internal components like seals, plates, and valves.
3) Disassembling the pump further by removing the head, port plate, relief valves, and rotating group to access the pistons inside.
Safety notices are included and tools required are listed to completely disassemble the pump for repair or replacement.
Caterpillar cat 277 c multi terrain loader (prefix kcc) service repair manual...ufjjskekkmde
The document provides instructions for removing and installing a fuel injection pump on a 277C Multi Terrain Loader with a 3044C engine. The removal process involves draining coolant, disconnecting hoses and brackets, loosening gears and bolts, and removing the pump housing. Installation is the reverse, and includes cleaning surfaces, installing new seals, aligning timing marks, and tightening all bolts to the specified torques. Fuel injection timing must then be checked after installation.
1) The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and identifying parts to ensure proper reinstallation.
3) Safety notices emphasize the importance of cleanliness and containing fluids to prevent contamination and environmental damage.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
1. The document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It lists required tools and gives 11 steps for installing the pump, gear, lines, and brackets.
2. The instructions also provide removal procedures for a turbocharger from the same engine. It lists 7 steps for removing the exhaust components and turbocharger and plugging ports.
3. Finally, it provides 8 steps for reinstalling the turbocharger, including cleaning, installing gaskets and lines, and tightening components. Lubrication and replacement of hoses is noted.
Caterpillar cat 257 d multi terrain loader (prefix eml) service repair manual...ufjjskekkmde
The document provides instructions for removing and installing a fuel injection pump and governor from a Caterpillar 257D Multi Terrain Loader. The removal procedure involves disconnecting fuel lines, removing nuts and bolts to detach the pump. Installation involves cleaning parts, applying new gaskets and seals, and reattaching the pump using bolts and nuts, then reconnecting fuel lines and calibrating the pump. Separate sections provide instructions for assembling the fuel injection pump and governor components, and removing and installing a turbocharger.
Caterpillar cat 321 c excavator (prefix kbb) service repair manual (kbb00001 ...ufjjskekkmde
This document provides instructions for removing and disassembling the water pump from a Caterpillar 321C excavator engine. It describes draining the coolant, removing four bolts to detach the water pump pulley and pump as a unit from the engine, and removing the O-ring from the pump. The disassembly section then details removing the four bolts securing the pulley to the pump body and separating the two components after heating the pump to 80°C to ease removal.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...ufjjskekkmde
The document provides instructions for installing an engine in Caterpillar 232B Skid Steer Loader. It involves using various tools to lift and position the engine, then connecting hoses, brackets, wiring harnesses and other components. Thirteen steps are outlined detailing how to install the pump, filter group, brackets and guards. The instructions conclude by specifying tilting the cab and reinstalling the air cleaner and muffler.
Caterpillar cat 416 e backhoe loader (prefix sha) service repair manual (sha0...ujjfjkskekmme
The document provides instructions for removing and disassembling the transmission of a 416E backhoe loader. The removal process involves draining fluids, disconnecting wiring harnesses and hydraulic lines, and removing mounting hardware. The transmission is then lifted out of the machine. Disassembly separates the transmission into its major components like the torque converter, pump group, and valve groups through removal of mounting bolts and seals.
Caterpillar cat 287 b multi terrain loader (prefix zsa) service repair manual...uujjfjkkkdmme
This document provides instructions for removing and disassembling the piston pump from a 287B Multi Terrain Loader. It describes:
1) Disconnecting various hoses and removing mounting bolts to detach the pump.
2) Separating the pump housing from the pump body and removing internal components like seals, plates, and valves.
3) Disassembling the pump further by removing the head, port plate, relief valves, and rotating group to access the pistons inside.
Safety notices are included and tools required are listed to completely disassemble the pump for repair or replacement.
Caterpillar cat 277 c multi terrain loader (prefix kcc) service repair manual...ufjjskekkmde
The document provides instructions for removing and installing a fuel injection pump on a 277C Multi Terrain Loader with a 3044C engine. The removal process involves draining coolant, disconnecting hoses and brackets, loosening gears and bolts, and removing the pump housing. Installation is the reverse, and includes cleaning surfaces, installing new seals, aligning timing marks, and tightening all bolts to the specified torques. Fuel injection timing must then be checked after installation.
1) The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) The procedures describe disconnecting hoses and electrical connections, removing mounting bolts and identifying parts to ensure proper reinstallation.
3) Safety notices emphasize the importance of cleanliness and containing fluids to prevent contamination and environmental damage.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...ujjfjkskekmme
1. The document provides installation instructions for a fuel injection pump on a 3054C industrial engine. It lists required tools and gives 11 steps for installing the pump, gear, lines, and brackets.
2. The instructions also provide removal procedures for a turbocharger from the same engine. It lists 7 steps for removing the exhaust components and turbocharger and plugging ports.
3. Finally, it provides 8 steps for reinstalling the turbocharger, including cleaning, installing gaskets and lines, and tightening components. Lubrication and replacement of hoses is noted.
Caterpillar cat 257 d multi terrain loader (prefix eml) service repair manual...ufjjskekkmde
The document provides instructions for removing and installing a fuel injection pump and governor from a Caterpillar 257D Multi Terrain Loader. The removal procedure involves disconnecting fuel lines, removing nuts and bolts to detach the pump. Installation involves cleaning parts, applying new gaskets and seals, and reattaching the pump using bolts and nuts, then reconnecting fuel lines and calibrating the pump. Separate sections provide instructions for assembling the fuel injection pump and governor components, and removing and installing a turbocharger.
Caterpillar cat 321 c excavator (prefix kbb) service repair manual (kbb00001 ...ufjjskekkmde
This document provides instructions for removing and disassembling the water pump from a Caterpillar 321C excavator engine. It describes draining the coolant, removing four bolts to detach the water pump pulley and pump as a unit from the engine, and removing the O-ring from the pump. The disassembly section then details removing the four bolts securing the pulley to the pump body and separating the two components after heating the pump to 80°C to ease removal.
Caterpillar cat 232 b skid steer loader (prefix sch) service repair manual (s...ufjjskekkmde
The document provides instructions for installing an engine in Caterpillar 232B Skid Steer Loader. It involves using various tools to lift and position the engine, then connecting hoses, brackets, wiring harnesses and other components. Thirteen steps are outlined detailing how to install the pump, filter group, brackets and guards. The instructions conclude by specifying tilting the cab and reinstalling the air cleaner and muffler.
Caterpillar cat 416 e backhoe loader (prefix sha) service repair manual (sha0...ujjfjkskekmme
The document provides instructions for removing and disassembling the transmission of a 416E backhoe loader. The removal process involves draining fluids, disconnecting wiring harnesses and hydraulic lines, and removing mounting hardware. The transmission is then lifted out of the machine. Disassembly separates the transmission into its major components like the torque converter, pump group, and valve groups through removal of mounting bolts and seals.
Caterpillar cat 287 b multi terrain loader (prefix zsa) service repair manual...fujsefkskemm
This document provides instructions to disassemble the piston pump of a 287B Multi Terrain Loader. It describes removing 27 individual parts from the pump housing, head, relief valves, and swashplate assembly. Safety notices are provided regarding contained fluids, released spring forces, and flying parts. Tools required are listed in a table.
Caterpillar cat 267 b multi terrain loader (prefix cyc) service repair manual...ufjjsjejkekmmd
This document provides disassembly instructions for the piston pump of a 267B, 277B, or 287B multi-terrain loader. It lists 43 steps to completely disassemble the pump. The steps include removing housing components, seals, springs, pistons, bearings, and other internal parts. Cleanliness is emphasized throughout to prevent contaminating precision parts during disassembly and reassembly.
Caterpillar cat 267 b multi terrain loader (prefix cyc) service repair manual...fjjsekekskmdm
This document provides disassembly instructions for the piston pump of a 267B, 277B, or 287B Multi Terrain Loader. It outlines 33 steps to fully disassemble the pump. Key components that must be removed include the pump housing, head assembly, valve assemblies, relief valves, swashplate assembly, piston barrel, and actuator. Throughout disassembly, marks should be made and dimensions recorded to aid in proper reassembly. Cleanliness is emphasized to prevent contamination.
Caterpillar cat 267 b multi terrain loader (prefix cyc) service repair manual...fjkskefkmem
This document provides disassembly instructions for the piston pump of a 267B, 277B, or 287B multi-terrain loader. It lists 43 steps to completely disassemble the pump. The steps include removing housing components, seals, springs, pistons, bearings, and other internal parts. Cleanliness is emphasized throughout to prevent contamination. Safety notices warn of potential injury from released springs or propelled parts.
Caterpillar Cat 287 MULTI TERRAIN LOADER (Prefix CNY) Service Repair Manual (...xiapokang564341
The document provides instructions for removing and installing vertical lift linkages on a 287 Multi Terrain Loader. Key steps include releasing hydraulic pressure, removing retaining rings and pin assemblies, disconnecting hoses, and using tools to remove the lift arms. Precautions are outlined regarding hydraulic safety and properly containing fluids.
Caterpillar Cat 287 MULTI TERRAIN LOADER (Prefix CNY) Service Repair Manual (...hvy7sbkw8e
This document provides instructions for removing and installing the vertical lift linkage on a 287 Multi Terrain Loader. It describes removing retaining rings, pins, bolts and hoses to detach the lift arms from the machine. Lifting tools are required as the arms weigh approximately 812 lbs each. The installation process reverses the removal steps, ensuring all components are securely refastened. Safety precautions are provided to prevent injury from hydraulic pressure during maintenance.
Caterpillar Cat 287 MULTI TERRAIN LOADER (Prefix CNY) Service Repair Manual (...wenxian17880
The document provides instructions for removing and installing vertical lift linkages on a 287 Multi Terrain Loader. Key steps include:
1. Releasing hydraulic pressure and removing retaining rings, pins, bolts and hoses to separate the lift arms.
2. Attaching a lifting device to raise and position the heavy lift arms during removal and installation.
3. Reversing the removal steps to reinstall the lift linkages, ensuring pins, bolts and hoses are reconnected correctly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...xiapokang564341
The document provides instructions for installing and removing a high flow piston pump on a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to install the pump using various tooling. Instructions are also provided for removing the piston motor and disassembling it, which involves removing covers, seals, bolts, plates and other components. Safety notices are included regarding containing fluids and releasing spring forces.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...hvy7sbkw8e
The document provides instructions for installing and removing components of a piston pump and piston motor for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions with illustrations for removing the piston motor, disassembling the piston motor, and removing individual components such as springs, seals, pistons, and plates. Safety notices are provided to wear protective equipment when releasing spring forces.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...wenxian17880
The document provides instructions for installing and removing components of a piston pump and piston motor for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe removing hoses, harnesses, bolts, seals, springs, and other parts to fully disassemble the pump and motor. Cautions are provided regarding containing fluids, wearing protective equipment for released springs, and noting part orientations.
Caterpillar cat 277 c2 multi terrain loader (prefix met) service repair manua...ufjjskekkmde
This document provides instructions for removing and disassembling the piston motor from a 277C2 Multi Terrain Loader. The removal procedure involves using lifting devices and tools to detach the track drive assembly and motor support from the loader. The disassembly procedure then guides the user to disassemble various components of the piston motor such as removing springs, pistons, seals, and other parts. Precautions are provided regarding contained fluids and released spring forces.
Caterpillar cat 277 c2 multi terrain loader (prefix met) service repair manua...ufjjdkskemmd
This document provides instructions for removing and disassembling the piston motor from a 277C2 Multi Terrain Loader. The removal procedure involves disconnecting hydraulic lines and electrical harnesses, and using lifting devices to detach the track drive assembly and motor support from the loader. The disassembly procedure describes removing various components from the piston motor such as springs, pistons, seals, and plates. Protective equipment is recommended when handling parts under spring force.
Caterpillar cat 277 c2 multi terrain loader (prefix met) service repair manua...fujsjfkkskefsme
This document provides instructions for removing and disassembling the piston motor (hydrostatic) from a 277C2 Multi Terrain Loader. The key steps include:
1. Relieving hydraulic system pressure and removing the track and track drive.
2. Attaching lifting equipment and removing the track drive assembly and motor support from the piston motor.
3. Using various tools to remove covers, seals, plates, springs and pistons from the piston motor to fully disassemble it. Throughout the process, care must be taken to contain fluids and properly mark components for reinstallation.
Caterpillar cat 277 c2 multi terrain loader (prefix met) service repair manua...jjskefkskemik
This document provides instructions for removing and disassembling the piston motor from a 277C2 Multi Terrain Loader. The removal procedure includes disconnecting hydraulic lines and electrical harnesses, and using lifting devices to detach the track drive assembly and motor support. The disassembly procedure lists 21 steps to take apart the various components of the piston motor, including removing springs, pistons, seals, and other parts. Safety notices are provided to warn of potential injury from released spring forces. Required specialty tools are listed for completing the tasks.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...f8usejkdmmd8i
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...tengtui535
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar cat 951 c track loader (prefix 69h) service repair manual (69h036...fujseskemmesd
This document provides instructions for servicing a 951B/C track loader. It discusses general instructions for disassembly and assembly including safety, cleanliness, removal and installation of parts, cleaning and handling of parts, lubrication, and other technical details. The document contains detailed explanations and examples of using service tools, pressing parts, bolt torque, locks, and working with lines, wires, shims, bearings, gaskets, and batteries during the repair process.
New holland l223 tier 4 skid steer loader service repair manual [ndm474381 ]fujseskemmesd
This document is a service manual for New Holland 200 Series skid steer loaders and compact track loaders with Tier 4 engines. It provides specifications and repair/maintenance instructions for the engine, drivetrain, hydraulic and electrical systems, frames, wheels/tracks, cab climate control, front loader/bucket, and other components. Safety precautions for working on the equipment are also outlined. The manual is intended solely for use by qualified dealership personnel.
Caterpillar cat 428 d backhoe loader (prefix bxc) service repair manual (bxc0...fujseskemmesd
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifter group removal and installation
- Camshaft removal and installation
- Camshaft bearing removal and installation
- Engine oil pan removal and installation
The summaries provide the key steps for each procedure, including any required tools and cleaning/lubrication requirements. Detailed illustrations are included to identify the specific components.
Caterpillar cat 428 d backhoe loader (prefix bns) service repair manual (bns0...fujseskemmesd
The document provides instructions for installing a transmission on a 428D backhoe loader. It describes using various tools to position the transmission and connect components. Fourteen bolts are installed to secure the transmission to the engine. Electrical connectors and fluid lines are then connected. Finally, inspection plates are installed and tools are removed upon completion.
Caterpillar cat 428 d backhoe loader (prefix bns) service repair manual (bns0...fujseskemmesd
This document provides instructions for removing and installing fuel injection nozzles and fuel injection pumps on a Caterpillar 3054 engine. It describes:
1) Removing fuel injection lines, loosening nuts, and removing nozzles and seat washers from the cylinder head.
2) Cleaning threads, installing new seat washers, applying anti-seize compound, positioning nozzles, and tightening nuts to specifications.
3) For fuel injection pumps, it describes removing water pumps, lines, bolts, nuts, and O-rings, using timing pins to ensure correct positioning, and special tools that may be required.
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This document provides instructions to disassemble the piston pump of a 287B Multi Terrain Loader. It describes removing 27 individual parts from the pump housing, head, relief valves, and swashplate assembly. Safety notices are provided regarding contained fluids, released spring forces, and flying parts. Tools required are listed in a table.
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The document provides instructions for removing and installing vertical lift linkages on a 287 Multi Terrain Loader. Key steps include:
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Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...xiapokang564341
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Caterpillar cat 428 d backhoe loader (prefix bmt) service repair manual (bmt0...fujseskemmesd
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It describes using various tools to support the machine, drain the transmission oil, disconnect electrical connections and hydraulic lines, and remove mounting bolts. The transmission can then be lowered from the machine and further disassembled into its major components on a repair stand, including removing valve groups, sensors, seals, and gaskets. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 428 d backhoe loader (prefix bll) service repair manual (bll0...fujseskemmesd
The document provides instructions for disassembling the transmission of a 428D backhoe loader. It describes removing the transmission from the machine and then disassembling it into its major components. These include removing the case, output shafts on both sides, input shaft, and other internal parts. Detailed steps are given for removing each part, often using specialized tools. Cleanliness is stressed and removal of fluid is described.
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New holland cx6.90 fpt cursor 9 stage iv combine harvester service repair manualfujseskemmesd
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Caterpillar cat 322 c excavator (prefix fed) service repair manual (fed00001 ...fujseskemmesd
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New holland cr980 combine harvesters service repair manualfujseskemmesd
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2. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287B MULTI TERRAIN LOADER ZSA
Configuration: 267B, 277B and 287B Multi Terrain Loader ZSA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
267B, 277B and 287B
Multi Terrain Loaders Power Train
Media Number -RENR4884-09 Publication Date -01/04/2010 Date Updated -15/04/2010
i02277873
Piston Pump (Hydrostatic) - Remove
SMCS - 5070-011-H7
S/N - CYC1000-UP
S/N - MDH400-UP
S/N - ZSA1600-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
247-4296 Handle Assembly 1
FT-2999 Weight 1
B 159-3327 Wrench Adapter 1
C 138-7575 Link Bracket 1
ZZ 6V-9507 Face Seal Plug (9/16 - 1 THD) 5
6V-9828 Cap As (9/16 - 1 THD) 5
6V-9508 Face Seal Plug (11/16 - 16 THD) 1
6V-9829 Cap As (11/16 - 16 THD) 1
6V-9509 Face Seal Plug (13/16 - 16 THD) 1
6V-9830 Cap As (13/16 - 16 THD) 1
6V-9511 Face Seal Plug (1 3/16 - 12 THD) 4
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3. 6V-9832 Cap As (1 3/16 - 12 THD) 4
9U-7077 Plug 1
9U-7079 Plug 1
Start By:
A. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump - Remove and
Install".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire.
Turn the disconnect switch OFF when draining and/or removing any
fuel system components.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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6. Illustration 3 g01140950
4. Disconnect hose assemblies (6) and (7) .
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7. Illustration 4 g01140951
5. Attach Tooling (A) and (C) to the pump, as shown.
Note: Install approximately 50 mm (2 inch) of spacers (8). This will allow you to remove
the pump without removing the hydraulic tank.
6. Use Tooling (B) in order to remove bolts (9) .
7. Use Tooling (A), Tooling (C) and a suitable lifting device to remove piston pump (10). The
weight of piston pump (10) is approximately 91 kg (200 lb).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 15 22:32:57 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 287B MULTI TERRAIN LOADER ZSA
Configuration: 267B, 277B and 287B Multi Terrain Loader ZSA00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
267B, 277B and 287B
Multi Terrain Loaders Power Train
Media Number -RENR4884-09 Publication Date -01/04/2010 Date Updated -15/04/2010
i02362806
Piston Pump (Hydrostatic) - Disassemble
SMCS - 5070-015-H7
S/N - CYC1-999
S/N - MDH1-399
S/N - ZSA1-1599
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-1861 Retaining Ring Pliers 1
C 1P-1862 Retaining Ring Pliers 1
D 147-3497 Spring Compressor 1
E 1U-7600 Slide Hammer Puller Gp 1
F 1P-1859 Retaining Ring Pliers 1
G 8H-0663 Bearing Puller Gp 1
Start By:
A. Remove the piston pumps. Refer to Disassembly and Assembly, "Piston Pumps
(Hydrostatic) - Remove" for the correct procedure.
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9. Note: Regular maintenance and frequent inspections are routine precautions. Practice preventive
maintenance before damage occurs. Preventive maintenance can help to avoid a failure. If a failure
occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to
analyze failures for piston pumps and motors. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
Note: Many times, the installation of new parts is not necessary. The installation of used parts
during reconditioning is acceptable. Used parts can result in a substantial cost reduction. Reusable
information is available on piston pumps and motors. Refer to Special Publication, SEBF8032,
"Guideline For Reusable Parts - Piston Pumps and Motors". During reconditioning, correct any
conditions that might have caused the original failure.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Dirt and contaminants can damage precision components that are in pumps and
motors. All disassembly and assembly procedures must be performed on a clean work surface.
Clean all the interior components in clean solvent. Dry all the interior components with
compressed air. Plug ports and plug hoses on the machine during repair.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: The hydraulic oil must be contained in the proper manner. Refer to Special Publication,
NENG7004, "Contamination Control Catalog".
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10. Illustration 1 g01180109
1. The combined weight of the piston pumps is approximately 84 kg (185 lb).
Note: Both pump housings (1) and (2) are identical. Only one pump will be disassembled
and assembled.
2. Remove tube assemblies (3) and (4) from the pumps.
Illustration 2 g01038431
3. Remove bolts (5) .
Illustration 3 g00996219
4. Use Tooling (A) and a suitable lifting device in order to separate pump housing (2) from
pump (1) . The weight of pump housing (2) is approximately 42 kg (93 lb).
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11. Illustration 4 g00996028
5. Remove bolts (6) from pump housing (2) .
Illustration 5 g00996030
6. Place marks on housing (7) for assembly purposes. Remove housing (7) .
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12. Illustration 6 g00996225
7. Remove O-ring seals (8) from housing (7) .
Illustration 7 g00996031
Note: Mark wear plate (9) for assembly purposes.
8. Remove wear plate (9) .
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13. Illustration 8 g00996032
9. Remove O-ring seal (11) from head (10) .
10. Remove bolts (12) from head (10) .
11. Remove head (10) carefully. Port plate (13) may separate from head (10) .
Illustration 9 g00996033
12. Rotate head (10) . Place alignment marks on port plate (13) . Remove port plate (13) from
head (10) .
13. Remove O-ring seals (14) from head (10) .
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14. Illustration 10 g00996284
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
14. Remove relief valve (15) from head (10) .
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15. Illustration 11 g00996287
15. Remove O-ring seal (16) from relief valve (15) .
16. Remove retainer (17) , spring (18) , retainer (19) , and control piston (20) from relief valve
(15) .
Illustration 12 g00996350
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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16. 17. Remove valve assembly (21) from head (10) .
Illustration 13 g00996289
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
18. Remove O-ring seal (22) , spool (23) , retainer (24) , shims (25) , and spring (26) from valve
assembly (21) .
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17. Illustration 14 g00996293
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
19. Remove relief valves (27) .
Note: Both relief valves are identical.
20. Remove backup ring (28) , O-ring seals (29) , and spring assembly (30) from relief valves
(27) .
Illustration 15 g00996884
21. Move pump housing (2) to the HORIZONTAL position.
22. Remove swashplate assembly (31) and the rotating assembly (32) as a unit from pump
housing (2) .
23. Separate swashplate assembly (31) from rotating group (32) .
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18. Illustration 16 g00996885
Illustration 17 g00996886
24. Remove pin (34) and bearing (33) from one side of the swashplate assembly.
Illustration 18 g00996887
25. Remove pin (35) and bearing (36) from the other side of the swashplate assembly.
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19. Illustration 19 g00997254
26. Remove the plug and O-ring seal (35B) . Remove pin (35A) .
Illustration 20 g00996900
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
27. Place a mark on pistons (38) and barrel (41) for assembly purposes. The pistons must be
installed in the same position.
28. Remove reaction plate (37) , pistons (38) , and retainer (39) from barrel (41) . Remove
springs and shims (40) from barrel (41) .
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20. Illustration 21 g00996901
29. Measure the distance from the top of locking nut (42) to the top of allen head screw (43) .
Record this dimension for assembly purposes.
Illustration 22 g00996904
30. Remove bolts (44) . Remove cover (45) .
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22. Illustration 23 g00996905
31. Remove O-ring seal (46) from cover (45) .
Illustration 24 g00996907
32. Remove bolts (47) from cover (48) .
Illustration 25 g00996909
33. Remove actuator (50) from pump housing (2) .
34. Separate cover (48) from actuator (50) .
35. Remove O-ring seal (49) from cover (48) .
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23. Illustration 26 g00997149
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
36. Use Tooling (C) and a suitable press in order to remove retaining ring (51) .
Illustration 27 g00997154
Personal injury can result from being struck by parts propelled by a
released spring force.
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24. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
37. Use a suitable press and Tooling (D) in order to remove ring assembly (52) .
Illustration 28 g01063606
38. Remove spring retainer (53) from actuator (50) . Remove springs (54) , (55) , and (56) from
actuator (50) . Remove spring retainer (57) from actuator (50) .
Illustration 29 g00997159
Personal injury can result from being struck by parts propelled by a
released spring force.
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25. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
39. Rotate actuator (50) to the other side. Use Tooling (C) and a suitable press in order to
remove retaining ring (58) .
Illustration 30 g01063610
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
40. Remove O-ring seal (61) and ring assembly (60) . Remove spring retainer (62) . Remove
springs (63) , (64) , and (59) . Remove spring retainer (65) and rod (66) .
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26. Illustration 31 g01038447
41. Remove seal (67) from pump housing (2) .
42. Remove liner (68) from pump housing (2) .
Illustration 32 g00997165
43. Remove bearing races (69) from inside pump housing (2) .
Note: Bearing races (69) have a ridge on one side of the bearing. The ridge faces the
OUTSIDE of the pump. Damage will occur if the bearing races are removed or installed
incorrectly.
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