service repair manual

1. SERVICE MANUAL
CX5080 Elevation / CX5090 Elevation
CX5090 Laterale / CX5090 Hillside
CX6080 Elevation / CX6090 Elevation
CX6090 Laterale
Combine
Part number 47824864
English
February 2015
© 2015 CNH Industrial Belgium N.V. All Rights Reserved.
SERVICE
MANUAL
1/3
Part number 47824864
CX5080 Elevation
CX5090 Elevation
CX5090 Laterale
CX5090 Hillside
CX6080 Elevation
CX6090 Elevation
CX6090 Laterale
Combine

2. SERVICE MANUAL
CX5000 Elevation series Tier IV
CX6000 Elevation series Tier IV
47824864 14/01/2015
EN

3. Link Product / Engine
Product Market Product Engine
CX5090 Laterale Asia Pacific F4HFE613T*A005
CX5080 Elevation Europe F4HFE613U*A005
CX5090 Elevation Europe F4HFE613T*A005
CX5090 Laterale Middle East Africa F4HFE613T*A005
CX5090 Hillside Europe F4HFE613T*A005
CX5090 Laterale Europe F4HFE613T*A005
CX6090 Laterale Asia Pacific F2CFE613L*A
CX6090 Elevation Europe F2CFE613L*A
CX6090 Laterale Middle East Africa F2CFE613L*A
CX6080 Elevation Europe F4HFE613T*A005
CX6090 Laterale Europe F2CFE613L*A
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4. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.1
[10.001] Engine and crankcase ............................................................. 10.2
[10.450] Engine air compressor ............................................................. 10.3
Main gearbox and drive ............................................................... 14
[14.100] Main gearbox and drive ............................................................ 14.1
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.130] Mechanical transmission external controls......................................... 21.2
[21.145] Gearbox internal components...................................................... 21.3
[21.182] Differential.......................................................................... 21.4
Front axle system ....................................................................... 25
[25.310] Final drives ......................................................................... 25.1
Rear axle system........................................................................ 27
[27.120] Planetary and final drives .......................................................... 27.1
[27.100] Powered rear axle.................................................................. 27.2
Hydrostatic drive......................................................................... 29
[29.100] Transmission and steering hydrostatic control ..................................... 29.1
[29.204] Reservoir, cooler, and lines ........................................................ 29.2
[29.218] Pump and motor components...................................................... 29.3
[29.202] Hydrostatic transmission ........................................................... 29.4
[29.300] Rear hydrostatic transmission...................................................... 29.5
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.110] Parking brake or parking lock ...................................................... 33.2
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5. Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.359] Main control valve.................................................................. 35.4
[35.610] Machine leveling control system ................................................... 35.5
[35.630] Machine lateral leveling system.................................................... 35.6
[35.640] Machine longitudinal leveling system .............................................. 35.7
[35.410] Header or attachment height system .............................................. 35.8
[35.602] Header or attachment leveling system ............................................. 35.9
[35.518] Reel control system .............................................................. 35.10
[35.760] Header reverser drive ............................................................ 35.11
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
[41.206] Pump ............................................................................... 41.3
[41.216] Cylinders ........................................................................... 41.4
[41.432] Autoguidance steering ............................................................. 41.5
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.3
[55.640] Electronic modules ................................................................. 55.4
[55.019] Hydrostatic drive control system ................................................... 55.5
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................... 55.6
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6. [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.7
[55.404] External lighting .................................................................... 55.8
[55.405] External lighting switches and relays .............................................. 55.9
[55.834] Sieve electric control ............................................................. 55.10
[55.408] Warning indicators, alarms, and instruments .................................... 55.11
[55.785] Precision farming system ........................................................ 55.12
[55.426] Harvest material flow control system............................................. 55.13
Attachments/Headers.................................................................. 58
[58.105] Attachment/Header reel control system............................................ 58.1
[58.900] Belt feeding ........................................................................ 58.2
Product feeding .......................................................................... 60
[60.101] Feed roll............................................................................ 60.1
[60.105] Floating roll, feed chain, and drive ................................................. 60.2
[60.110] Feeder housing..................................................................... 60.3
[60.150] Feeder drive system ............................................................... 60.4
[60.122] Length-of-cut gearbox.............................................................. 60.5
Threshing .................................................................................. 66
[66.000] Threshing .......................................................................... 66.1
[66.330] Drum ............................................................................... 66.2
[66.321] Drum/Rotor variator with electrical control ......................................... 66.3
[66.105] Concave............................................................................ 66.4
[66.110] Concave control system............................................................ 66.5
Separation ................................................................................. 72
[72.350] Beater .............................................................................. 72.1
[72.420] Rotary separator ................................................................... 72.2
[72.410] Rotary separator drive system ..................................................... 72.3
[72.440] Straw-flow beater .................................................................. 72.4
[72.101] Straw walkers and shafts .......................................................... 72.5
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7. Cleaning.................................................................................... 74
[74.000] Cleaning............................................................................ 74.1
[74.101] Cleaning drive systems ............................................................ 74.2
[74.110] Grain pan........................................................................... 74.3
[74.114] Upper shaker shoe ................................................................. 74.4
[74.118] Lower shaker shoe ................................................................. 74.5
[74.130] Fan housing ........................................................................ 74.6
[74.136] Fan drive system ................................................................... 74.7
[74.140] Tailings return system .............................................................. 74.8
Crop storage / Unloading............................................................. 80
[80.101] Clean grain elevator................................................................ 80.1
[80.150] Grain tank .......................................................................... 80.2
[80.175] Grain tank unload drive system .................................................... 80.3
[80.180] Grain tank unload .................................................................. 80.4
Platform, cab, bodywork, and decals............................................. 90
[90.154] Cab doors and hatches ............................................................ 90.1
[90.105] Machine shields and guards ....................................................... 90.2
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8. INTRODUCTION
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1

9. INTRODUCTION
Foreword
IMPORTANT INFORMATION
All repair and maintenance works listed in this manual must be carried out only by staff belonging to the NEW HOL-
LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools.
Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or
local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the Manufacturer.
No reproduction, though partial of text and illustrations allowed
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10. INTRODUCTION
Foreword
Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through CD-ROM and in paper manuals. A coding system called ICE has been
developed to link the technical information to other Product Support functions, e.g. Warranty.
Technical information is written to support the maintenance and servicing of the functions or systems of the customer's
machine. When a customer has a concern about a machine, it is usually because a function or system in the machine
is not working at all, not working efficiently, or not responding correctly to commands. When you refer to the technical
information in this manual to resolve the customer's concern, you will find all the information classified using the
new ICE coding, based on that machine's functions or systems. Once you have located the technical information for
that function or system, you will find all the mechanical, electrical or hydraulic devices, components, assemblies and
sub-assemblies for that function or system. You will also find all the types of information that have been written for
that function or system, the technical data (specifications), the functional data (how it works), the diagnostic data (fault
codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating this new ICE coding into the technical information, you will be able to search for and retrieve the right
piece of technical information needed to resolve the customer's concern about the machine. This is made possible
by attaching 3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine that the technical information is going to describe, e.g.
Fuel tank.
• INFORMATION TYPE - is the technical information that has been written for a particular component or function on
the machine, e.g. Capacity would be a type of Technical Data describing the amount of fuel held by the fuel tank.
• PRODUCT - is the model for which the technical information is written.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve the customer's concern about
the machine.
This information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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11. INTRODUCTION
How to Use this Manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. There is an alphabetic index at the end
of every Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
Sections
Sections are grouped according to the machine's main functions or systems. Each Section is identified by a letter A,
B, C etc. The number of Sections in the manual will depend on the type and function of the machine for which it is
written. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections
could be included in a manual for a particular product.
SECTION
A - Distribution Systems
B - Power Production
C - Power Train
D - Travelling
E - Body and Structure
F - Frame Positioning
G - Tool Positioning
H - Working Arm
J - Tools and Couplers
K - Crop Processing
L - Field Processing
PRODUCT
Tractors X X X X X X X X
Vehicles with working arms: backhoes,
excavator, front end loaders with
shoes......
X X X X X X X X X
Harvesters, forage harvesters, balers.... X X X X X X X X X X
Seeder, planter, floater, pulverising
equipment....
X X X X X X X X X
Mounted equipment and tools..... X X X X
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12. INTRODUCTION
Safety rules
LEGAL OBLIGATIONS
This machine may be equipped with special guarding or other devices in compliance with local legislation. Some to
these require active use by the operator. Therefor, check local legislations on the usage of this machine.
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety
principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental
safety principles, acting with the necessary caution and care.
Accidents may occur with all types of machine, regardless of how well the machine in question was designed and
built.
CAUTION
Unexpected machine movement!
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or
raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in minor or
moderate injury.
C0038A
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-
DRAULICS (EUROPEAN STANDARD EN982)
• Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
• Do not weld hydraulic pipes: when flexible hoses or piping are damaged, replace them immediately.
• It is forbidden to modify a hydraulic accumulator by machining, welding or any other way.
• Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to
zero.
• Pressure check on hydraulic accumulators must be carried out by a method recommended by the accumulator
manufacturer.
• Take care not to exceed the maximum allowed pressure of the accumulator. After any check or adjustment, check
for leakages or gas in the hoses or tubes.
SAFETY RULES
General guidelines
• Carefully follow specified repair and maintenance procedures.
• When appropriate, use P.P.E (Personal Protective Equipment)
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear
approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver's seat, unless the person is a trained technician
who is assisting with the operation in question.
• Do not operate the machine or use any of the implements from different positions, other than the driver's seat.
• Do not carry out operations on the machine with the engine running, unless specifically indicated.
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13. INTRODUCTION
• Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down.
• Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves, etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in the workshop or elsewhere should be built according to the applicable stan-
dards and legislation.
• Disconnect the Power Take-Off (PTO) and label the controls to indicate that the machine is being serviced.
• Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices
to secure the machine in these conditions.
• Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or
locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that are
operating under load.
• When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of
sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the
position used by the carrier.
• Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Keep bystanders away.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic
commercially available solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Never use open flames for lighting when working on the machine or checking for leaks.
• When carrying out checks with the engine running, request the assistance of an operator in the driver's seat. The
operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a slope,
lock the machine in position. Move to a flat area as soon as is safely possible.
• Maintenance and repair operations must be carried out in a clean and dry area. Clean up any water or oil spillage
immediately.
• Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a
closed metal container.
• Before engaging the machine, make sure that there are no persons within the machine or implement range of action.
• Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments.
• When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear
and gloves.
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY
AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.
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14. SERVICE MANUAL
Engine
CX5000 Elevation series Tier IV
CX6000 Elevation series Tier IV
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10

15. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue® tank - Remove
NOTE: It is required to remove the rear right-hand side
shield (1) to gain access to the DEF/AdBlue® tank.
The shield (1) is secured to the machine frame at four lo-
cations (A), (B), (C) and (D).
ZEIL14CXM0123AZ 1
NOTE: Access to some of the hardware is through the
straw walker inspection cover (2).
ZEIL14CXM0131AA 2
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
1. Use a suitable hoist and secure the rear right-hand side
shield (1).
ZEIL14CXM0123AA 3
2. Remove the hardware (3) and (4) from the rear right-
hand side shield at the location (A) (see figure 1).
ZEIL14CXM0124AA 4
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16. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
3. Remove the hardware (5) and the cover plate (6) at the
location (B) (see figure 1).
NOTE: Get access to the hardware (5) through the cover
(2) (see figure 2).
ZEIL14CXM0125AA 5
4. Remove the hardware (7) from the rear right-hand side
shield (1) at the location (C) (see figure 1).
ZEIL14CXM0127AA 6
5. Remove the hardware (8) from the rear right-hand side
shield (1) at the location (D) (see figure 1).
6. Remove the rear right-hand side shield (1).
ZEIL14CXM0126AA 7
7. On the DEF/AdBlue® tank (9), loosen the clamp (10)
and remove the cover (11).
8. Disconnect the DEF/AdBlue® line (12).
ZEIL14CXM0128AA 8
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17. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
9. Disconnect the electrical connector (13).
10. Mark and disconnect the DEF/AdBlue® lines (14) and
(15).
ZEIL14CXM0129AA 9
11. On the DEF/AdBlue® tank (9), remove the hardware
(16).
NOTE: Get access to the hardware (16) through the straw
walker inspection cover (2) (see figure 2).
ZEIL14CXM0130AA 10
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
12. Secure the DEF/AdBlue® tank (9) with a suitable fork-
lift and slings.
13. Support the DEF/AdBlue® tank (9) and remove the
hardware (17).
14. Slowly remove the DEF/AdBlue® tank (9) from the
machine frame.
ZEIL14CXM0132AA 11
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18. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
Diesel Exhaust Fluid (DEF)/AdBlue® tank - Install
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
1. Use a suitable forklift and install the DEF/AdBlue® tank
(1) on the machine frame.
2. Support the DEF/AdBlue® tank (1) and install the hard-
ware (2). ZEIL14CXM0132AA 1
3. Open the straw walker inspection cover (3).
ZEIL14CXM0131AA 2
4. Install the hardware (4) through the straw walker in-
spection cover (3) (see figure 2).
ZEIL14CXM0130AA 3
5. Connect the electrical connector (5).
6. Connect the DEF/AdBlue® lines (6) and (7).
NOTE: Use the marks previously applied.
ZEIL14CXM0129AA 4
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19. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
7. Install the cover (8) and tighten the clamp (9).
8. Install the DEF/AdBlue® line (10).
ZEIL14CXM0128AA 5
CAUTION
Heavy object!
The component is heavy. Use care not to drop
the component when installing, removing, or
handling.
Failure to comply could result in minor or mod-
erate injury.
C0095A
9. Use a suitable hoist and align the rear right-hand side
shield (11) to the machine frame.
ZEIL14CXM0123AA 6
10. Install the upper left-hand side of the shield (11) on
the machine frame. Use the hardware (12). Do not
tighten yet.
ZEIL14CXM0126AA 7
11. Install the upper right-hand side of the shield (11) on
the machine frame. Use the cover plate (13) and the
hardware (14). Do not tighten yet.
NOTE: Get access to the hardware (14) through the straw
walker inspection cover (3) (see figure 2).
ZEIL14CXM0125AA 8
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20. Engine - Selective Catalytic Reduction (SCR) exhaust treatment
12. Install the lower right-hand side of the shield (11) on
the machine frame. Use the hardware (15) and (16).
Do not tighten yet.
ZEIL14CXM0124AA 9
13. Install the lower left-hand side of the shield (11) on the
machine frame. Use the hardware (17).
14. Tighten all the hardware.
ZEIL14CXM0127AA 10
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21. Engine - Engine and crankcase
Engine - Remove
CX5000 Elevation series Tier IV
Air filter - remove
1. Release the latch (1) and open the rotary dust screen
door.
ZEIL14CXM0064AA 1
2. Remove the hardware (2). Slide the cover plate (3)
towards the grain tank and remove.
ZEIL14CXM0040AA 2
3. Remove the hardware (4) and (5). Remove the cover
plate (6).
ZEIL14CXM0041AA 3
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22. Engine - Engine and crankcase
4. Disconnect the electrical connector (7) from the air filter
clog sensor.
5. Loosen the clamp (8) and disconnect the hose (9).
6. Loosen the clamp (10) and disconnect the hose (11).
ZEIL14CXM0092AA 4
7. Remove the clamps (12) and separate the compressor
hoses (13) from the air filter support.
ZEIL14CXM0044AA 5
8. Remove the clamp (14) and disconnect the tube (15)
from the air filter support.
9. Remove the clamp (16) and disconnect the hose (17)
from the air filter support.
ZEIL14CXM0157AA 6
10. Remove the hardware (18) and disconnect the air filter
support (19) from the engine support.
ZEIL14CXM0045AA 7
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23. Engine - Engine and crankcase
11. Remove the hardware (20) and remove the air filter
(21) along with the support (19) from the engine as-
sembly.
ZEIL14CXM0046AA 8
Left-hand side shield - remove
12. Remove the left-hand side shield (1). Refer to Side
shields - Remove - Left-hand side (90.105).
ZEIL14CXM0054AA 9
Coolant, engine oil and hydraulic oil - drain
13. On the right-hand side of the machine, place a suitable
container below the coolant drain hose (1).
ZEIL14CXM0042AA 10
14. On the radiator, open the valve (2) and drain the
coolant in the container (see figure 10).
ZEIL14CXM0043AA 11
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24. Engine - Engine and crankcase
15. On the left-hand side of the machine, place a suitable
container below the hydraulic oil drain hose (3) (short
hose).
16. Remove the drain plug (4) and drain the hydraulic oil.
17. Place a suitable container below the engine oil drain
hose (5).
18. Remove the drain plug (6) and drain the engine oil.
ZEIL14CXM0072AA 12
19. Remove the banjo bolt (7) and the hose (8) from the
oil sump.
ZEIL14CXM0073AA 13
Air filter pipe, radiator pipe and exhaust pipe - remove
20. Loosen the clamps (1) and (2). Remove the pipe (15)
(see also figure 6).
21. Loosen the clamps (3) and (4). Remove the hose (17)
(see also figure 6).
ZEIL14CXM0047AA 14
22. Loosen the clamp (5) and disconnect the exhaust pipe
(6) from the turbo charger.
ZEIL14CXM0093AA 15
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25. Engine - Engine and crankcase
23. Disconnect the DEF/AdBlue® lines (7) and (8) from
the dosing module.
24. Disconnect the electrical connector (9) from the dos-
ing module.
ZEIL14CXM0094AA 16
25. Loosen the clamp (10) and disconnect the exhaust
pipe (6).
26. Support the exhaust pipe (6) with a suitable hoist. Re-
move the hardware (11) and the support (12). Re-
move the exhaust pipe (6).
ZEIL14CXM0153AA 17
27. Remove the hardware (13) and disconnect the pipe
(9) (see also figure 4) from the grain tank access lad-
der.
ZEIL14CXM0048AA 18
28. Loosen the clamp (14) and remove the pipe (9) (see
also figure 4).
ZEIL14CXM0049AA 19
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26. Engine - Engine and crankcase
29. Loosen the clamps (15) and disconnect the hose (16)
from the engine.
ZEIL14CXM0050AA 20
Coolant reservoir - remove
30. Remove the cover (1) from the coolant reservoir (2).
31. Loosen the clamp (3) and disconnect the hose (4).
32. Disconnect the hose (5) from the coolant reservoir (2).
ZEIL14CXM0095AA 21
33. Loosen the clamp (6) and disconnect the hose (7).
34. Remove the hardware (8) and the coolant reservoir
(2) along with the support from the engine support.
ZEIL14CXM0083AZ 22
Alternator, compressor and starter motor - remove
35. Release the tension and remove the alternator drive
belt (1) and the fan belt (2). Use a crowbar if required.
ZEIL14CXM0133AA 23
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27. Engine - Engine and crankcase
36. Disconnect the electrical connectors of the compres-
sor (3).
37. Remove the hardware (4) and the compressor (3)
along with the air-conditioning pipes.
NOTICE: The air-conditioning system pipes are under
pressure. Do not disconnect. Refer to Air conditioning -
Drain fluid (50.200) to discharge the system.
ZEIL14CXM0051AA 24
38. Disconnect the electrical connectors from the alterna-
tor (5).
NOTE: The alternator (5) can be separated from the engine
without removing the electrical connectors.
ZEIL14CXM0052AA 25
39. Remove the hardware (6), (7) and (8). Remove the
alternator (5) from the engine.
ZEIL14CXM0050AZ 26
40. Remove the clamp (8). Disconnect the electrical con-
nectors (9) of the starter motor.
ZEIL14CXM0053AA 27
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29. Engine - Engine and crankcase
Grain tank access ladder - remove
41. On the engine support, remove the hardware (1) from
the grain tank access ladder (2).
ZEIL14CXM0081AA 28
42. Remove the hardware (3) and the grain tank access
ladder (2).
ZEIL14CXM0062AA 29
Through the grain tank cover
43. Inside the grain tank, remove the cover (1).
ZEIL10CX0027A0B 30
44. Remove the hydraulic pump drive belt (2) and the ro-
tary dust screen drive belt (3).
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30. Engine - Engine and crankcase
45. Loosen the clamps (4), disconnect the inlet fuel line
(5) and the return fuel line (6).
46. Remove the hardware (7) and the support (8) from the
engine.
ZEIL14CXM0393AA 32
47. Disconnect the connector (9) from the Engine Control
Unit (ECU). Cut the tie-straps, if necessary.
ZEIL14CXM0392AA 33
Hydraulic oil reservoir, hoses and pipes - remove
NOTE: Avoid the oil spill and the dirt entry. Plug all the
hoses after removal.
48. Loosen the nut (1) and disconnect the hose (2) from
the hydraulic oil reservoir (9).
49. Loosen the clamp (3) and remove the hydraulic hose
(4) from the hydraulic oil reservoir (9).
ZEIL14CXM0071AA 34
50. Loosen the clamp (5) and remove the hydraulic hose
(6).
51. Loosen the clamp (7) and remove the hydraulic hose
(8) from the hydraulic oil reservoir (9).
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31. Engine - Engine and crankcase
52. Remove the hydraulic hoses (10) and (11) from the
hydraulic oil reservoir (9).
53. Remove the hydraulic hoses (12) and (13) from the
hydraulic oil reservoir (9).
ZEIL14CXM0082AA 36
54. Remove the hoses (14) and (15) from the hydraulic
filter assembly.
ZEIL14CXM0063AA 37
55. Remove the hardware (16) on the right-hand side of
the hydraulic oil reservoir (9).
ZEIL14CXM0121AA 38
56. Remove the hardware (17) on the left-hand side and
disconnect the electrical connector (18).
57. Use a suitable hoist and remove the hydraulic oil
reservoir (9) from the machine.
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32. Engine - Engine and crankcase
58. Disconnect the hydraulic tube (19).
ZEIL14CXM0080AA 40
59. Remove the hardware (20) and the support (21) from
the hydraulic tubes (19) and (22).
60. Loosen the nut (23) and disconnect the hydraulic tube
(22).
ZEIL14CXM0077AA 41
61. Remove the hardware (24) and support (25) from the
hydraulic tubes (12) and (28).
62. Loosen the nuts (26) and (27). Remove the hydraulic
tubes (12) and (28).
ZEIL14CXM0079AA 42
63. Loosen the nut (29) and remove the other end of the
hydraulic tube (28) from the machine.
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