This document provides instructions for removing and disassembling the piston motor from a 277C2 Multi Terrain Loader. The removal procedure includes disconnecting hydraulic lines and electrical harnesses, and using lifting devices to detach the track drive assembly and motor support. The disassembly procedure lists 21 steps to take apart the various components of the piston motor, including removing springs, pistons, seals, and other parts. Safety notices are provided to warn of potential injury from released spring forces. Required specialty tools are listed for completing the tasks.
Caterpillar cat 326 d l excavator (prefix pjm) service repair manual (pjm0000...fikkskmmdm
1. The document provides instructions for disconnecting and reconnecting an excavator. It involves using lifting equipment and tools to separate the upper frame from the undercarriage frame and reconnect components like cylinders, pumps, and gears.
2. The procedure describes lowering the upper frame onto the undercarriage in increments, attaching lifting beams, and using pins and bolts to connect components. Loctite, grease, and final drive oil are applied as specified.
3. Disassembly of the recoil spring involves using a special bench and hydraulic power supply to safely compress the spring and remove components one by one in a leveled position. Pins are used to secure the assembly during disassembly.
Caterpillar cat 249 d compact track loader (prefix gwr) service repair manual...fusjezsfkskefmsme
1) The document provides installation instructions for installing a rocker shaft and pushrods on a C2.2 engine. It describes cleaning parts, applying oil, inserting seals, nuts, and bolts in the correct positions and torques.
2) Removal instructions are provided for removing the cylinder head on a 4-cylinder C2.2 engine. It lists prerequisite removal steps and describes draining coolant, loosening bolts in reverse order, and lifting off the head using lifting devices.
3) Reinstallation instructions are provided for installing a cylinder head on a 4-cylinder C2.2 engine. It describes cleaning surfaces, inspecting for distortion, installing dowels and guide bolts, and
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 330 d mh excavator (prefix c5k) service repair manual (c5k000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a 29 step procedure involving removing gears, carriers, seals, and other components. Cleanliness is emphasized when disassembling to prevent dirt from entering parts. Alignment marks are made on sections and weights of individual parts are provided to aid reassembly.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 272 d skid steer loader (prefix b5w) service repair manual (b...fujsekkskemm
This document provides instructions for removing and installing various components of a C3.8 engine, including the fuel injection pump, electronic unit injectors, turbocharger, mass air flow pressure sensor, and exhaust gas recirculation valve. The procedures include using specific tools, applying anti-seize compound to bolts, and torquing fasteners to the specified values. Cautions are provided about working on high pressure fuel systems and properly purging fuel before disassembly.
Caterpillar cat 326 d l excavator (prefix pjm) service repair manual (pjm0000...fikkskmmdm
1. The document provides instructions for disconnecting and reconnecting an excavator. It involves using lifting equipment and tools to separate the upper frame from the undercarriage frame and reconnect components like cylinders, pumps, and gears.
2. The procedure describes lowering the upper frame onto the undercarriage in increments, attaching lifting beams, and using pins and bolts to connect components. Loctite, grease, and final drive oil are applied as specified.
3. Disassembly of the recoil spring involves using a special bench and hydraulic power supply to safely compress the spring and remove components one by one in a leveled position. Pins are used to secure the assembly during disassembly.
Caterpillar cat 249 d compact track loader (prefix gwr) service repair manual...fusjezsfkskefmsme
1) The document provides installation instructions for installing a rocker shaft and pushrods on a C2.2 engine. It describes cleaning parts, applying oil, inserting seals, nuts, and bolts in the correct positions and torques.
2) Removal instructions are provided for removing the cylinder head on a 4-cylinder C2.2 engine. It lists prerequisite removal steps and describes draining coolant, loosening bolts in reverse order, and lifting off the head using lifting devices.
3) Reinstallation instructions are provided for installing a cylinder head on a 4-cylinder C2.2 engine. It describes cleaning surfaces, inspecting for distortion, installing dowels and guide bolts, and
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 330 d mh excavator (prefix c5k) service repair manual (c5k000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a 29 step procedure involving removing gears, carriers, seals, and other components. Cleanliness is emphasized when disassembling to prevent dirt from entering parts. Alignment marks are made on sections and weights of individual parts are provided to aid reassembly.
Caterpillar cat 312 d excavator (prefix dlp) service repair manual (dlp00001 ...fksjksmmde
This document provides instructions for disassembling various components of a 312D excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines 16 detailed steps to disassemble parts like the traction control valve, barrel assembly, piston assemblies, springs and seals. Safety notices are included to warn of potential injuries from parts or fluids.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 272 d skid steer loader (prefix b5w) service repair manual (b...fujsekkskemm
This document provides instructions for removing and installing various components of a C3.8 engine, including the fuel injection pump, electronic unit injectors, turbocharger, mass air flow pressure sensor, and exhaust gas recirculation valve. The procedures include using specific tools, applying anti-seize compound to bolts, and torquing fasteners to the specified values. Cautions are provided about working on high pressure fuel systems and properly purging fuel before disassembly.
This document provides instructions for removing and disassembling and assembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. The removal procedure involves disconnecting hoses and harness assemblies, removing mounting bolts, and lifting the pump off. The disassembly procedure involves removing valves, coils, cartridges, seals, and other components. The assembly procedure describes installing these components in reverse order and adjusting set screws to center the swashplate. Tools required include wrenches, drivers, pullers, and retaining ring pliers. Cautions are provided to contain fluids and mark hoses during removal.
Caterpillar cat 322 b l excavator (prefix 1zs) service repair manual (1zs0000...ufjsjekjkeme
This document provides instructions for removing and installing a unit injector on a Caterpillar 3116 engine. It outlines the required tools and safety precautions. The removal procedure involves first removing the rocker shaft and pushrods, then using a prying tool to loosen the unit injector by inserting it into a notch on the opposite side of the fuel injector rack. The installation procedure compresses the injector springs using a special tool before reattaching components.
Caterpillar cat 287 multi terrain loader (prefix cny) service repair manual (...uujjfjkkkdmme
This document provides instructions for removing and installing the vertical lift linkage on a 287 Multi Terrain Loader. The removal process involves releasing hydraulic pressure, removing retaining rings and pin assemblies, disconnecting hoses and harness assemblies, and lifting off the lift arms. The installation is the reverse of removal. Safety precautions are provided to prevent injury from hydraulic pressure and contain fluids.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 930 k wheel loader (prefix tny) service repair manual (tny000...fjsjjekdkme
This document provides instructions for disassembling and assembling the piston pump of the implement system on a 930K Wheel Loader. It describes 22 steps to disassemble the pump by removing components like bolts, valves, gaskets, springs, spools, and housings. It then describes 21 steps to reassemble the pump by installing components in the reverse order, and includes checks to ensure proper bearing preload and alignment of parts. The goal is to properly disassemble and reassemble the piston pump according to the illustrated instructions and safety warnings.
Caterpillar cat 930 k wheel loader (prefix rhn) service repair manual (rhn000...fjsjjekdkme
1. The document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves using various tools to remove over 40 components and parts, including bolts, harnesses, fittings, seals, shafts, plates, sensors and more.
2. Detailed illustrations accompany each step to show which specific components need to be removed. Cautions are provided regarding weights of parts to safely lift and position components.
3. Reinstallation is the reverse of the removal process, requiring installing components in the reverse order of disassembly. New bolts are specified for one step of reinstallation.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 345 b l excavator (prefix bfg) service repair manual (bfg0000...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on 345B excavator models. It lists required tools and parts. The procedure involves 32 steps for disassembly, including removing the brake assembly, barrel assembly, and swashplate assembly. Assembly is the reverse of disassembly with notes to clean parts and apply lubricant before reinstalling. Safety notices are provided to contain fluids and prevent contamination.
Caterpillar cat 320 c excavator (prefix pab) service repair manual (pab00001 ...uujjfjjkskmme
This document provides instructions for disconnecting and reconnecting track assemblies on a 320C excavator. It involves using various tools to guide the track, install bushings, and connect the ends of the track using a master pin. Safety precautions are outlined and 11 steps are provided to correctly connect the track, ensuring proper alignment and use of lubricant on the pins. A second document provides instructions for removing the front idler, recoil spring and hydraulic track adjuster as a single unit from the excavator, noting weights and safety warnings. It outlines 11 steps for their removal. A third document details the disassembly of the recoil spring, outlining safety warnings and 10 steps for positioning and leveling the spring in a reco
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...f8usejkdmmd8i
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...tengtui535
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...ze6074xunong
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...f8seodkdmdmed3
The document provides instructions for disassembling and installing components of a 277C2 Multi Terrain Loader. It describes removing and installing the high flow piston pump. The removal procedure includes disconnecting hoses and harness assemblies, removing retaining rings and bolts, and lifting components like the pump and motor support. Special tools are required. Cleanliness is important during assembly to prevent contamination.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...xiapokang564341
The document provides instructions for installing and removing a high flow piston pump on a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to install the pump using various tooling. Instructions are also provided for removing the piston motor and disassembling it, which involves removing covers, seals, bolts, plates and other components. Safety notices are included regarding containing fluids and releasing spring forces.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...hvy7sbkw8e
The document provides instructions for installing and removing components of a piston pump and piston motor for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions with illustrations for removing the piston motor, disassembling the piston motor, and removing individual components such as springs, seals, pistons, and plates. Safety notices are provided to wear protective equipment when releasing spring forces.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...wenxian17880
The document provides instructions for installing and removing components of a piston pump and piston motor for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe removing hoses, harnesses, bolts, seals, springs, and other parts to fully disassemble the pump and motor. Cautions are provided regarding containing fluids, wearing protective equipment for released springs, and noting part orientations.
Caterpillar cat 287 c2 multi terrain loader (prefix ssb) service repair manua...fujseskemmesd
This document provides disassembly instructions for the piston motor (hydrostatic) of a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and lists the required tools. Key steps include removing the piston assembly, springs, swashplate, gears, seals and other internal components. Detailed illustrations are provided to show each part and aid in the disassembly process.
Caterpillar cat 287 c2 multi terrain loader (prefix ssb) service repair manua...uujjfjkkkdmme
This document provides disassembly instructions for a piston motor (hydrostatic) on a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and associated components. The steps include removing bolts, seals, springs, spools, plugs, valves, bearings, gears, and other parts using various specialized tools. Dismantling the piston motor exposes the internal workings for repair or replacement of worn parts.
This document provides instructions for removing and disassembling and assembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. The removal procedure involves disconnecting hoses and harness assemblies, removing mounting bolts, and lifting the pump off. The disassembly procedure involves removing valves, coils, cartridges, seals, and other components. The assembly procedure describes installing these components in reverse order and adjusting set screws to center the swashplate. Tools required include wrenches, drivers, pullers, and retaining ring pliers. Cautions are provided to contain fluids and mark hoses during removal.
Caterpillar cat 322 b l excavator (prefix 1zs) service repair manual (1zs0000...ufjsjekjkeme
This document provides instructions for removing and installing a unit injector on a Caterpillar 3116 engine. It outlines the required tools and safety precautions. The removal procedure involves first removing the rocker shaft and pushrods, then using a prying tool to loosen the unit injector by inserting it into a notch on the opposite side of the fuel injector rack. The installation procedure compresses the injector springs using a special tool before reattaching components.
Caterpillar cat 287 multi terrain loader (prefix cny) service repair manual (...uujjfjkkkdmme
This document provides instructions for removing and installing the vertical lift linkage on a 287 Multi Terrain Loader. The removal process involves releasing hydraulic pressure, removing retaining rings and pin assemblies, disconnecting hoses and harness assemblies, and lifting off the lift arms. The installation is the reverse of removal. Safety precautions are provided to prevent injury from hydraulic pressure and contain fluids.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 930 k wheel loader (prefix tny) service repair manual (tny000...fjsjjekdkme
This document provides instructions for disassembling and assembling the piston pump of the implement system on a 930K Wheel Loader. It describes 22 steps to disassemble the pump by removing components like bolts, valves, gaskets, springs, spools, and housings. It then describes 21 steps to reassemble the pump by installing components in the reverse order, and includes checks to ensure proper bearing preload and alignment of parts. The goal is to properly disassemble and reassemble the piston pump according to the illustrated instructions and safety warnings.
Caterpillar cat 930 k wheel loader (prefix rhn) service repair manual (rhn000...fjsjjekdkme
1. The document provides removal and disassembly instructions for the transmission of a 930K wheel loader. It involves using various tools to remove over 40 components and parts, including bolts, harnesses, fittings, seals, shafts, plates, sensors and more.
2. Detailed illustrations accompany each step to show which specific components need to be removed. Cautions are provided regarding weights of parts to safely lift and position components.
3. Reinstallation is the reverse of the removal process, requiring installing components in the reverse order of disassembly. New bolts are specified for one step of reinstallation.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 345 b l excavator (prefix bfg) service repair manual (bfg0000...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on 345B excavator models. It lists required tools and parts. The procedure involves 32 steps for disassembly, including removing the brake assembly, barrel assembly, and swashplate assembly. Assembly is the reverse of disassembly with notes to clean parts and apply lubricant before reinstalling. Safety notices are provided to contain fluids and prevent contamination.
Caterpillar cat 320 c excavator (prefix pab) service repair manual (pab00001 ...uujjfjjkskmme
This document provides instructions for disconnecting and reconnecting track assemblies on a 320C excavator. It involves using various tools to guide the track, install bushings, and connect the ends of the track using a master pin. Safety precautions are outlined and 11 steps are provided to correctly connect the track, ensuring proper alignment and use of lubricant on the pins. A second document provides instructions for removing the front idler, recoil spring and hydraulic track adjuster as a single unit from the excavator, noting weights and safety warnings. It outlines 11 steps for their removal. A third document details the disassembly of the recoil spring, outlining safety warnings and 10 steps for positioning and leveling the spring in a reco
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...f8usejkdmmd8i
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...tengtui535
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...ze6074xunong
The document provides instructions for disassembling the piston motor (hydrostatic) on a 277C2 Multi Terrain Loader. It lists the required tools and gives step-by-step instructions to remove components such as the motor cover, port plate, springs, pistons, barrel, and swashplate. Safety notices are included to warn of potential injury from released spring forces. The process results in the piston motor being fully disassembled into its individual parts.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...f8seodkdmdmed3
The document provides instructions for disassembling and installing components of a 277C2 Multi Terrain Loader. It describes removing and installing the high flow piston pump. The removal procedure includes disconnecting hoses and harness assemblies, removing retaining rings and bolts, and lifting components like the pump and motor support. Special tools are required. Cleanliness is important during assembly to prevent contamination.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...xiapokang564341
The document provides instructions for installing and removing a high flow piston pump on a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to install the pump using various tooling. Instructions are also provided for removing the piston motor and disassembling it, which involves removing covers, seals, bolts, plates and other components. Safety notices are included regarding containing fluids and releasing spring forces.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...hvy7sbkw8e
The document provides instructions for installing and removing components of a piston pump and piston motor for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions with illustrations for removing the piston motor, disassembling the piston motor, and removing individual components such as springs, seals, pistons, and plates. Safety notices are provided to wear protective equipment when releasing spring forces.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...wenxian17880
The document provides instructions for installing and removing components of a piston pump and piston motor for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe removing hoses, harnesses, bolts, seals, springs, and other parts to fully disassemble the pump and motor. Cautions are provided regarding containing fluids, wearing protective equipment for released springs, and noting part orientations.
Caterpillar cat 287 c2 multi terrain loader (prefix ssb) service repair manua...fujseskemmesd
This document provides disassembly instructions for the piston motor (hydrostatic) of a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and lists the required tools. Key steps include removing the piston assembly, springs, swashplate, gears, seals and other internal components. Detailed illustrations are provided to show each part and aid in the disassembly process.
Caterpillar cat 287 c2 multi terrain loader (prefix ssb) service repair manua...uujjfjkkkdmme
This document provides disassembly instructions for a piston motor (hydrostatic) on a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and associated components. The steps include removing bolts, seals, springs, spools, plugs, valves, bearings, gears, and other parts using various specialized tools. Dismantling the piston motor exposes the internal workings for repair or replacement of worn parts.
Caterpillar cat 287 c2 multi terrain loader (prefix ssb) service repair manua...ufjjdkkksmme
This document provides disassembly instructions for the piston motor (hydrostatic) of a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and identifies required tools. Key steps include removing springs, spools, plugs, seals, bearings, pins, shafts, swashplates, pistons, gears, and a nut to dismantle the assembly. Detailed illustrations accompany each step to show parts and positioning. Safety precautions are provided to warn of potential injury from parts propelled by springs.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...f8usejkddmmd
This document provides disassembly instructions for a 287C2 Multi Terrain Loader piston motor (hydrostatic) using a final drive bench method. It lists required tools and gives step-by-step instructions to disassemble components such as removing bolts, seals, springs, spools, pins, retaining rings, bearings, pistons, gears, and seals. Personal safety warnings are provided to release spring forces carefully using recommended tooling and protective equipment.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...ufjskmdmdmed
This document provides disassembly instructions for a 287C2 Multi Terrain Loader piston motor (hydrostatic) using a final drive bench method. It lists required tools and gives step-by-step instructions to disassemble components such as removing bolts, seals, springs, spools, pins, retaining rings, bearings, pistons, gears, and seals. Personal safety warnings are provided to release spring forces carefully using recommended tooling and protective equipment.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...f7fujksekmdm8u
This document provides disassembly instructions for a 287C2 Multi Terrain Loader piston motor (hydrostatic) using a final drive bench method. It lists required tools and gives step-by-step instructions to disassemble components such as removing bolts, seals, springs, spools, pins, retaining rings, bearings, pistons, gears, and seals. Personal safety warnings are provided to release spring forces carefully using recommended tooling and protective equipment.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...jfkksemmdmd
This document provides instructions for disassembling the piston motor (hydrostatic) of a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and lists all required tools. Key steps include removing springs, seals, pins, gears, and other components using various tools like retaining ring pliers, a slide hammer puller, and hydraulic wrenches. The detailed process is described to properly disassemble the complex piston motor system.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...udjkskdmmd
This document provides disassembly instructions for a 287C2 Multi Terrain Loader piston motor (hydrostatic) using a final drive bench method. It lists required tools and gives step-by-step instructions to disassemble components such as removing bolts, seals, springs, spools, pins, retaining rings, bearings, pistons, gears, and seals. Safety warnings are provided to wear protective equipment when releasing spring forces.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...fujskekdjdmd
This document provides disassembly instructions for a 287C2 Multi Terrain Loader piston motor (hydrostatic) using a final drive bench method. It lists 42 steps to fully disassemble the piston motor, including removing springs, seals, pins, gears, and other components. The steps are illustrated with photographs and involve the use of various specialty tools like retaining ring pliers, a slide hammer puller, and a final drive bench. Safety warnings are provided throughout to warn of potential injury from released spring forces.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...gvxq62414225
This document provides instructions for disassembling the piston motor (hydrostatic) of a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and lists all required tools. Key steps include removing springs, seals, pins, gears, and other components using various tools like retaining ring pliers, a slide hammer puller, and hydraulic wrenches. The detailed process is described to properly disassemble the complex piston motor system.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...yan77xunhao
This document provides disassembly instructions for a 287C2 Multi Terrain Loader piston motor (hydrostatic) using a final drive bench method. It lists required tools and gives step-by-step instructions to disassemble components such as removing bolts, seals, springs, spools, pins, retaining rings, bearings, pistons, gears, and seals. Safety warnings are provided to wear protective equipment when releasing spring forces.
Caterpillar Cat 287C2 MULTI TERRAIN LOADER (Prefix SSB) Service Repair Manual...fujsked9dikdkd
This document provides instructions for disassembling the piston motor (hydrostatic) of a 287C2 Multi Terrain Loader. It lists 42 steps to fully disassemble the piston motor and lists all required tools. The disassembly process includes removing springs, seals, pins, gears, and other components from the piston assembly, barrel, housing, and final drive bench. Detailed illustrations are provided to accompany each step in the disassembly procedure.
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2. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 277C2 MULTI TERRAIN LOADER MET
Configuration: 277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engine
Disassembly and Assembly
279C2 Compact Track Loader and 287C, 277C, 277C2 and 297C
Multi Terrain Loaders Power Train
Media Number -KENR5197-07 Publication Date -01/06/2014 Date Updated -10/06/2014
i07466134
Piston Pump (Hydrostatic) - Install
SMCS - 5070-012-H7
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
247-4296 Pump Removal Handle As 1
FT-2999 Weight 2
FT-2998 Lock Collar 2
138-7575 Link Bracket 1
B
159-3327 Wrench Adapter(1)
1
387-9124 Wrench Adapter(2)
1
C 1P-1857 Retaining Ring Pliers 1
D 9S-3263 Thread Lock Compound 1
(1)
For use on 21mm head bolts.
(2)
For use on 14mm head bolts.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
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3. Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat�
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01342687
Illustration 2 g01342689
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4. 1. Install coupling (13). Use Tooling (C) to install retaining ring (12). Apply Tooling (D) to
the threads of bolt (11). Install bolts (11). Tighten bolts (11) to a torque of 102 � 5 N�m
(75 � 4 lb ft).
Illustration 3 g01342634
Illustration 4 g01342641
2. Attach Tooling (A) and a suitable lifting device to piston pump (9). The weight of piston
pump (9) is approximately 73 kg (160 lb). Use Tooling (A) and the suitable lifting device to
position piston pump (9) to the machine.
Note: Ensure that the splines are properly aligned with the engine.
3. Use Tooling (B) to install bolts (10) to piston pump (9).
4. Connect harness assemblies (8).
3/4277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engi...
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5. Illustration 5 g01342576
5. Position plate assembly (6) and install bolts (7).
6. Connect tube assembly (5).
7. Connect hose assembly (1).
8. Connect hose assemblies (3).
9. Connect hose (4).
10. Connect hose assembly (2).
End By:
a. Install the high flow piston pump. Refer to Disassembly and Assembly, "Piston Pump -
Install".
b. Install the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic Tank - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 5 19:32:20 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 277C2 MULTI TERRAIN LOADER MET
Configuration: 277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engine
Disassembly and Assembly
279C2 Compact Track Loader and 287C, 277C, 277C2 and 297C
Multi Terrain Loaders Power Train
Media Number -KENR5197-07 Publication Date -01/06/2014 Date Updated -10/06/2014
i02662132
Piston Motor (Hydrostatic) - Remove
SMCS - 4351-011
S/N - GCP1-UP
S/N - JWF1-UP
S/N - MAS1-UP
S/N - MET1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 140-7742 Sleeve 2
Start By:
a. Relieve the hydraulic system pressure. Refer to Disassembly and Assembly, "System
Pressure - Release".
b. Remove the track. Refer to Disassembly and Assembly, "Track (Rubber) - Remove and
Install".
c. Remove the track drive. Refer to Disassembly and Assembly, "Track Drive - Remove".
1/4277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engi...
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7. Note: Put identification marks on all hoses, on all hose assemblies, and on all harness assemblies
for installation purposes. Plug all hose assemblies. This helps to prevent fluid loss, and this helps
to keep contaminants from entering the system.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01337540
1. Attach Tooling (A) to track drive assembly (1). The weight of track drive assembly (1) is
approximately 118 kg (260 lb).
2. Remove bolt (3) and position track tensioner (2) out of the way.
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8. Illustration 2 g01337558
3. Remove bolts (4) and bolt (5). Remove retainer (6).
Illustration 3 g01337566
4. Disconnect harness assembly (7).
5. Disconnect hose assemblies (8).
6. Disconnect hose assemblies (9).
7. Disconnect hose assemblies (10).
8. Use Tooling (A) and the suitable lifting device in order to remove track drive assembly (1)
from the machine.
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9. Illustration 4 g01337587
Note: Note the orientation of motor support (11) to piston motor (13) for assembly
purposes.
9. Attach Tooling (B) and a suitable lifting device to motor support (11). The weight of motor
support (11) is approximately 54 kg (120 lb).
10. Remove bolts (12).
11. Use the suitable lifting device and Tooling (B) in order to remove motor support (11) from
piston motor (13).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 5 19:33:20 UTC+0800 2019
4/4277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engi...
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10. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 277C2 MULTI TERRAIN LOADER MET
Configuration: 277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engine
Disassembly and Assembly
279C2 Compact Track Loader and 287C, 277C, 277C2 and 297C
Multi Terrain Loaders Power Train
Media Number -KENR5197-07 Publication Date -01/06/2014 Date Updated -10/06/2014
i04281771
Piston Motor (Hydrostatic) - Disassemble
SMCS - 4351-015
S/N - GCP1-UP
S/N - JWF1-UP
S/N - MAS1-UP
S/N - MET1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
C
1P-0074 Slide Hammer Puller Gp 1
5F-7340 Adapter 1
5F-7342 Adapter 1
D 1P-1859 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F FT-3081 Adapter Plate 1
G 127-8458 Final Drive Bench AR 1
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11. H 308-5676 Spanner Wrench Assembly 1
J 1H-3110 Bearing Puller Gp 1
K 5F-7343 Bearing Puller Gp 1
Start By:
a. Remove the piston motor.
Illustration 1 g01344079
1. Remove bolts (1) and cover (2).
Illustration 2 g01344080
2. Remove O-ring seal (3).
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12. Illustration 3 g01345109
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove bolts (4) and head (5).
Illustration 4 g01345111
4. Remove O-ring seals (6), port plate (7), and bearing (8).
3/15277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engi...
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13. Illustration 5 g01345112
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (9).
Illustration 6 g01345113
6. Remove O-ring seal (12) from plug (9).
7. Remove spring (11) and piston (10).
8. Repeat Step 6 for the opposite side.
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14. Illustration 7 g01345114
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Remove plug (13), the O-ring seal, and spring (14).
10. Remove plug (17), the O-ring seal, spring (16), and spool (15).
5/15277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engi...
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15. Illustration 8 g01374429
Note: Do not move nut (14A) preset from supplier.
11. Remove plug (14B), O-ring seal (14C), O-ring seal (14D), retainer (14E), spring (14F), and
valve (14G).
Illustration 9 g01345116
12. Remove lip seal (18).
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16. Illustration 10 g01374430
13. Remove springs (19), springs (20), O-ring seal (23), bearing race (23A), barrel (22), and
piston (21).
14. Remove the O-ring seals from piston (21).
Illustration 11 g01345120
15. Remove pins (24).
Illustration 12 g01345123
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17. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
16. Use Tooling (A) and a suitable press in order to remove retaining ring (25) from barrel (22).
Illustration 13 g01345124
17. Remove washers (26) and spring (27) from barrel (22).
Illustration 14 g01345125
18. Remove piston (28) and the O-ring seal.
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19. Illustration 18 g01374432
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Remove pistons (36) and shaft (35).
23. Use a suitable press in order to remove bearing race (36A).
Illustration 19 g01345131
24. Remove balls (37), bearing (38), and springs (39).
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20. Illustration 20 g01345132
25. Use Tooling (B) in order to remove retaining ring (40).
26. Remove plugs (42) and the O-ring seals.
27. Use Tooling (C) in order to remove cover (41).
Illustration 21 g01345133
28. Remove O-ring seal (43) and carrier assembly (44).
Illustration 22 g01345135
29. Use Tooling (D) in order to remove retaining rings (46).
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21. 30. Remove gears (45) and gear (47).
Illustration 23 g01345136
31. Use Tooling (E) in order to remove retaining ring (48).
32. Remove gear (49).
Illustration 24 g01345138
33. Use Tooling (D) in order to remove retaining rings (50).
34. Remove gears (51).
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 25 g01345141
Illustration 26 g01345140
Illustration 27 g01345143
35. Drill the stakes from nut (52).
36. Install spindle (54) and housing (53) onto Tooling (F). Install Tooling (F) onto the bottom
half of Tooling (G).
37. Install Tooling (H) and Tooling (J).
38. Install the remaining pieces of Tooling (G).
39. Remove nut (52).
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24. Illustration 28 g01345144
40. Use Tooling (H) and a suitable press in order to remove spindle (54) from housing (53).
Illustration 29 g01345142
41. Remove Dou-Cone seals (56) and (55).
Illustration 30 g01345145
42. Use Tooling (J) in order to remove bearing race (57).
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25. Illustration 31 g01345147
43. Remove bearing assemblies (58) and bearing race (59).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 5 19:34:19 UTC+0800 2019
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26. Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 277C2 MULTI TERRAIN LOADER MET
Configuration: 277C2 Multi Terrain Loader MET00001-UP (MACHINE) POWERED BY C3.4 Engine
Disassembly and Assembly
279C2 Compact Track Loader and 287C, 277C, 277C2 and 297C
Multi Terrain Loaders Power Train
Media Number -KENR5197-07 Publication Date -01/06/2014 Date Updated -10/06/2014
i04281750
Piston Motor (Hydrostatic) - Assemble
SMCS - 4351-016
S/N - GCP1-UP
S/N - JWF1-UP
S/N - MAS1-UP
S/N - MET1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
D 1P-1859 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F FT-3081 Adapter Plate 1
G 127-8458 Final Drive Bench AR 1
H 308-5676 Spanner Wrench Assembly 1
M 1U-6442 Duo-Cone Seal Installer As 1
N 1U-9895 Crossblock 1
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